Wednesday, January 15, 2025, 13:23, Albert Kong, Hot Cell 1, Development, APTW Front End Power Busbars Stabuli Connector Exchange
|
We successfully performed a removal and replacement of a power busbar stabuli connector on the front end plate where the HTV connects to:
The middle-lower connector was tested as the others are more straightforward to work with.
It may be a good idea to use
a 3D printed jig to wedge into the connectors without damaging the flexures/pins.
A longer hex bit on the hot cell torque tool would greatly |
Wednesday, January 15, 2025, 13:09, Albert Kong, Hot Cell 1, Repair, West turntable festooning pillar and cable damage
|
Some issues were encountered with the turntable controls on the west hot cell, as a result the festooning post for the turntable was damaged. While the
post was out of commission, the turntable was operated without actively monitoring the top of the hot cell and some cables ended up catching on the limit
sensors, causing some slight fraying. The cables were duct-taped to prevent shorting for now but should be inspected and replaced accordingly in the future. |
Wednesday, January 15, 2025, 12:57, Albert Kong, Hot Cell 1, Development, APTW Front End HTV Water Connector Exchange Testing
|
The four water connections on the front end plate of the APTW that will connect to the HTV were tested for replacement with the manipulators:
The pin on these connectors were fairly easy to remove and replace with the old pin detent tool.
The pin detent tool could
also be used to manipulate the water lines while protecting the sealing face.
The horizontal VCR joint on the DRIVE BEAM CONE (ATA3674) could |
Wednesday, January 15, 2025, 12:57, Albert Kong, Hot Cell 1, Development, APTW Front End HTV Water Connector Exchange Testing
|
The four water connections on the front end plate of the APTW that will connect to the HTV were tested for replacement with the manipulators:
The pin on these connectors were fairly easy to remove and replace with the old pin detent tool.
The horizontal VCR joint
on the DRIVE BEAM CONE (ATA3674) could be undone with the manipulator and standard wrenches, it is advisable to use 'semi-closed' wrenches on the nut to |
Thursday, December 12, 2024, 16:20, Aaron Tam, Hot Cell 1, Development, Extraction Electrode Banana Plug (Show and Tell) 6x
|
December 12, 2024 - Chad Fisher, Albert Kong, Aaron Tam, Austin Hagen
Tests:
Loose piece connection and removal |
Thursday, December 12, 2024, 15:57, Aaron Tam, Hot Cell 1, Development, Pistons Gas lines exchange 13x
|
December 12, 2024 - Chad Fisher, Albert Kong, Aaron Tam
Tests:
Gas lines removal: |
Wednesday, December 11, 2024, 11:45, Albert Kong, Hot Cell 1, Development, APTW Front End Service Tray and Associated Component Testing 16x
|
Dec 10, 2024
Testing completed: |
Friday, November 29, 2024, 15:23, Adam Newsome, Hot Cell 1, Maintenance, 1000 kg crane: y axis position display not functioning
|
After a recent power cycle, the y-axis referencing was lost for the 1000 kg crane. The position readout was also incorrect, somewhere on the order of
> 30,000 mm. On 2024-11-29, A. Newsome re-referenced the y-axis. The position readout correctly reset to zero, and both +y and -y motion is functioning
correctly, but the y-axis position readout on the HMI constantly displays 0 and does not change. To be investigated. |
Thursday, November 28, 2024, 09:04, Adam Newsome, Hot Cell 1, Repair, Hot Cell turntables not rotating, access hatch not moving
|
It was reported that the hot cell turntables would not rotate and the access hatch could not be operated. The turntables' elevation motion was working
normally, and other cell functions were working.
Upon investigation, after going online with the PLC and checking the interlocks for the turntable, it was determined that motion was being prevented |
Wednesday, November 27, 2024, 18:38, Albert Kong, Hot Cell 1, Standard Operation, APTW Front End Electrical Cable Replacement Testing 19x
|
November 27, 2024
Testing completed:
Removal and re-insertion of 2x multi-pin coupling cable for HTV (see pictures, left most and right most, middle had no wire at the time).
|
Tuesday, November 19, 2024, 15:38, Albert Kong, Hot Cell 1, Standard Operation, APTW Front End Moved into Hot Cell 23x
|
The APTW front end was moved into the hot cell, on the lift table, following procedures outlined in Document-244862.
The mock-up frame was transferred from the east turntable to the west turntable above the front end. The east turntable is covered with the aluminum
plate. During covering we accidentally broke the o-ring for the turntable plate flange. The new o-ring seal should be made ~1" longer in circumference |
Thursday, October 17, 2024, 11:34, Albert Kong, Hot Cell 1, Development, Tarping completed on hot cell roof
|
Two tarps were installed above the hot cell roof to protect against concrete dust while testing in the hot cell.
Zip ties were used to hook the tarp onto tubing brackets on the back wall. |
Thursday, October 10, 2024, 12:22, Adam Newsome, Hot Cell 1, Standard Operation, Safety Walkaround Complete - Hot Cell area
|
A safety walkaround was completed for the ARIEL Hot Cell area.
The resulting spreadsheet can be found on DocuShare as Document-242733.
No major deficiencies identified. |
Tuesday, September 10, 2024, 13:03, Adam Newsome, Hot Cell 1, Development, Spacer flange installation
|
The spacer flanges were installed on both turntables today.
See photos and information in the following DocuShare Collection: Collection-39816
Important note: the fitment was quite tight due to interference with universal joints and grease nipples. The flanges were still able to be installed |
Tuesday, September 10, 2024, 12:52, Adam Newsome, T-Hall Crane, Standard Operation, Drive not ready faults observed on power-up
|
Upon powering on the crane today and attempting to use the main hoist, the following faults were present:
1. Main Hoist East Drum North Motor Drive Fault (700VFD)
2. Main Hoist West Drum South Motor Drive Fault (900VFD) |
Wednesday, July 17, 2024, 15:07, Adam Newsome, Hot Cell 1, Standard Operation, Safety Walkaround Complete - B2 Level
|
A safety walkaround for July 2024 was completed for the B2 level by A. Newsome. No deficiencies to report.
Results can be found in the master
spreadsheet |
Wednesday, April 24, 2024, 09:17, Adam Newsome, T-Hall Crane, Repair, Target Hall Crane: VFD DC bus undervoltage fault [root cause: encoder board failure on 900VFD]
|
On 2024-04-22 around 3:30 pm it was discovered that the crane's main hoist was in a faulted state. The operator (Adam Newsome) experienced the fault
after performing a safety reset and attempting to lower the hoist. There were no visible signs of any issues, mechanically. This fault had not been previously
reported by any other crane operators. The crane was previously unused, sitting idle. Note: the auxiliary hoists appeared to function normally. |
Wednesday, February 14, 2024, 09:02, Adam Newsome, T-Hall Crane, Maintenance, Target Hall Crane: Trolley Encoder Homing
|
The main trolley's E/W motion was observed to be slowed on 2024-02-13.
Upon investigation, the following faults were present:
- 200. Rotating Hook Velocity Difference between SSI Encoder and Drive Speed Feedback |
Wednesday, August 02, 2023, 09:13, chad fisher, Hot Cell 1, Repair, Leak Rate Testing
|
On August 1, 2023 HC1 was pumped down to -1200 Pa (gauge) and then valved off to test the leak rate after turntables had been sealed with backer rod
in the gaps.
The sealing with backer rod allowed the cell to reach the test pressure of 1000 Pa. The cell pressure equalized within 30-40 seconds which is an |
Wednesday, April 26, 2023, 16:06, Adam Newsome, T-Hall Crane, Maintenance, Target Hall Crane - Hoist Wire Wrapping
|
It was observed recently that the main hoist's wires seemed skewed, and there was occasionally some noise heard when raising and lowering the hook block.
It was suspected that this was due to wires having jumped in their tracks at some point. This is typically caused by side loading. It is possible that
wire wrap skew occurred during the incident outlined in e-log 46. |
|