ID |
Date |
Author |
Category |
Type |
Specific |
Subject |
278
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Thursday, March 10, 2022, 13:57 |
Adam Newsome | Maintenance | Target 1 | Cooling | Changed paddle wheel, o-ring, and shaft in flow sensors at T1 cooling package |
The paddle wheels, o-rings, and shafts were changed at the T1 cooling package for the following sensors:
- B1A:T1:FGCOLA
- T1CS:FGTGT
- T1CS:FGDEM
- T1CS:FGSEC
- T1:FGCOLB
No major issues were noted. Some residue was observed upon cleaning the sensors. No leaks observed when turning water isolation valves back on.
The schematic which contains these sensors is TBP0902. |
263
|
Tuesday, June 09, 2020, 17:01 |
Isaac Earle | Development | Other | M9 | Cables and helium leak check line installed to M9 service stand |
The 10-pin thermal switch wire, 2-pin steering wire for Q2, and a 1/4" copper tube for remote helium leak check were installed through the service chase with the power cables and connected to the M9 service stand. Approximately 10m of extra cable (2-pin and 10-pin) was coiled and left in the cooler section of the service chase after the first sharp bend. The cables and the tubing are currently run as far as the vertical cable tray "waterfall" located near the M11 area. |
10
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Friday, January 13, 2012, 17:04 |
Isaac Earle | Repair | Target 2 | Target | Broken Part found on M20 Beam Blocker |
While wrapping up vacuum seal bearing replacement on the M20 beam blocker I found a piece of hard black material approximately 3x1x1cm on top of the hot cell turntable. Checked for contamination and found 480,000cpm on the Ludlum 44-2 probe, and off scale on the pancake monitor. This piece fell from the transport flask when it was opened above the hot cell after picking up the M20 beam blocker. Upon further inspection, more pieces were found inside the hot cell on the table. RPG was notified and currently has the sample for further testing.
It was determined that the piece was broken off what appears to be a shaft guide or bearing, which is mounted below the lowest shielding disc on the beam blocker. This is not part of the original beam blocker design, and is not documented in any drawings in the remote handling hot cell office, or the design office. The part appears to be made of plastic that has become brittle due to beam exposure, and is now getting crushed and destroyed as the shaft swings during actuation or beam blocker transportation.
This information will be presented at the operations meeting on Monday January 16th so we can determine if we should remove and replace the part now, which could delay BL1A shutdown activities by 2 - 10 days, or if it should be addressed during the next shutdown.
Possible concerns if the beam blocker is returned to the beamline before repair:
* falling material may get stuck between the blocker and the beam blocker tube in the monolith (only ~1/8" cleareance each side) and could interfere with movement of the beam blocker.
* because it is damaged and getting worse, the plastic bearing part may not perform its intended function properly (its intended function is still unknown)
* falling material may migrate to other areas in the beam line and cause problems with other equipment
* more material may fall unnoticed during transportation which poses a radiation hazard
See attached photos of shielding discs and damaged part.
(The sample was not available for photographs)
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Attachment 1: P1010769.JPG
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Attachment 2: P1010772.JPG
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39
|
Friday, June 08, 2012, 16:52 |
Isaac Earle | Repair | Target 1 | Target | Broken Manipulator Tape Update |
The broken tape on the west side hot cell manipulator was found to be one of two "Z motion slave tapes". The manipulator can still function normally with only one, however the remaining tape will see twice the load as usual. It was decided that repair of the manipulator may be delayed until after the T1-MK2 target repair job is complete. Lifting of heavy objects using the west side manipulator will be avoided until after the broken tape is replaced. |
11
|
Wednesday, January 18, 2012, 12:01 |
Isaac Earle | Repair | Target 2 | Target | Broken M20BB Bearing Removed, New Design Complete |
The broken M20 beam blocker plastic shaft bearing was removed. Measurements of the bearing as well as the shielding disc (for which drawings can't be found) were taken inside the hot cell and a brass replacement bearing has been designed based on these measurements.
Photos of the removed bearing, measured dimensions of bearing and shielding disc, and a PDF drawing of the new design are attached. |
Attachment 1: P1010779.JPG
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Attachment 2: P1010778.JPG
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Attachment 3: P1010781.JPG
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Attachment 4: M20BB_Split_Flange_Shaft_Bearing.PDF
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351
|
Tuesday, August 06, 2024, 11:35 |
Albert Kong | Standard Operation | Other | BL1A Holding Tank | BL1A and RH Active Sump Draining |
The RH active sump was drained (over Jul 31-Aug 01), in total approximately 5500 L of water was sent to city sewage.
We also tried to divert water from the BL1A holding tank to the active sump, and learned that we cannot run back-flow through the sump pump. The valving configuration used here was V10, V1, SV1, V6 open - V2, V3 closed. (Note solenoid valve SV1 does not serve a purpose and energizing/powering-down does not affect the observed flow.)
In order to divert water from the holding tank to the sump, we likely need to add a 'T' after V6 to send the flow through the opening port into the sump.
The BL1A holding tank was subsequently drained and is now ready again to receive water from T1/T2/TNF. |
Attachment 1: IMG_0173.JPEG
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Attachment 2: IMG_0170.JPEG
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Attachment 3: IMG_0185.JPEG
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27
|
Wednesday, April 04, 2012, 15:51 |
Isaac Earle | Repair | Target 2 | Target | BL1A Update |
Vacuum interlock defeat jumpers were removed for T1 and T2. The interlock was tested by venting the T1 and T2 volumes. Both packages registered a vacuum trip, however only the T1 package shut off. A fault report has been filed to investigate this.
Controls group identified that issues with remote actuation of the profile monitor at T2 was due to a short-circuit on limit switch wires on the target assembly. The relevant wiring assembly was removed from the target and controls group is preparing a replacement.
This morning it was noticed that the warning level indicator for T2 expansion tank displays as tripped on XTPAGE. The level was checked in the tank and has not moved (is well above the warning level float). I will investigate further and contact controls group if a solution is not forthcoming. |
67
|
Friday, January 11, 2013, 15:48 |
Isaac Earle | Standard Operation | Target 1 | Target | BL1A Tunnel Accessed |
The BL1A tunnel was accessed to drain and sample T2 cooling package water. A puddle of water was noticed in the South TNF area around the drain by the boot-box. No water was found in the BL1A tunnel. Photos attached. |
Attachment 1: IMG_0801.JPG
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Attachment 2: IMG_0802.JPG
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49
|
Monday, July 09, 2012, 17:17 |
Isaac Earle | Standard Operation | Target 1 | Target | BL1A Start-Up Prep |
- T1 & T2 targets switched to "remote" control
- Both target ladders were moved to Position 3 (12mm Be)
- T2 Q1 flow interlock defeat was removed (only required when target ladder is in position zero)
- The targets are now ready for BL1A start-up (up to 10μA this evening)
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164
|
Tuesday, June 23, 2015, 10:24 |
Isaac Earle | Standard Operation | Other | Other | BL1A Holding Tank Water Released |
The water in the BL1A holding tank was released to the city sewer. This water was sampled, tested, and approved for release by RPG two weeks ago. The total volume was 510L, a combination of water from the T2 and TNF systems. The total time required to pump out the water with all valves fully open was 1hr2m. Paperwork for the water release was completed and returned to RPG. |
346
|
Wednesday, April 03, 2024, 10:48 |
Adam Newsome | Other | Other | BL1A Holding Tank | BL1A Holding Tank - water level check |
As of 2024-04-03, the BL1A Holding Tank water level is approximately 580L. It is recommended to drain the tank prior to the start of the operating year. |
300
|
Tuesday, August 23, 2022, 14:36 |
Adam Newsome | Standard Operation | Other | Other | BL1A Holding Tank - Level Check |
The water level inside the BL1A active water holding tank was checked today (Aug. 23, 2022). The tank is essentially empty at this time. |
159
|
Friday, May 08, 2015, 09:48 |
Isaac Earle | Standard Operation | Other | Other | BL1A Blocks Restored |
Replacement of the BL1A blocks was completed yesterday (May 8, 2015) in preparation for first beam down 1A on May 12th. The attached PDF shows a photograph of the current arrangement, and also the block arrangement at the beginning of the 2014 running period for comparison. |
Attachment 1: 1A_Shield_Blocks_Restored_for_1A_beam_2015_&_2014.pdf
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65
|
Tuesday, January 08, 2013, 09:27 |
Isaac Earle | Standard Operation | Target 2 | Target | BL1A Air Amplifier turned off for duration of shutdown. |
The BL1A air amplifier has been shut down by closing the air supply valve on the device. The air amplifier supplies high pressure air (110psi) to the following devices: M9BB, M20BB, T1 Profile Monitor, T2 Profile Monitor, T2 Collimator, Septum Polarity Switch |
259
|
Wednesday, March 04, 2020, 13:42 |
Ron Kuramoto | Repair | Other | Other | B/L 1A vacuum air leak repair |
A 4” Marmon aluminum blank-off flange and o-ring were replaced on the south port of the T1 target monolith vacuum vessel. This port was accessed from the 1A Service Tunnel were the repair took place.
See the attached pdf file “1AT1 Vacuum Leak Repair-Feb2020” for a summary of the repair. |
Attachment 1: 1AT1_Vacuum_Leak_Repair-Feb2020.pdf
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130
|
Friday, December 19, 2014, 14:35 |
Isaac Earle | Standard Operation | Target 2 | Other | Amplified Air Shut Off |
The BL1A amplified air system has been shut off, and will remain off until required for BL1A start-up in Spring 2015 (the lower of the two units was in use, with the upper unit on standby as a spare). |
120
|
Wednesday, August 13, 2014, 16:34 |
Isaac Earle | Repair | Target 1 | Other | Amplified Air Leak Narrowed Down to T1 Area |
During the maintenance day today, amplified air to the T1 area was valved off in an attempt to pin point the location of the air leak. The air amplifier cycle rate returned to normal with the T1 line valved off, indicating the leak is somewhere on the T1 profile monitor air cylinders, the T1 septum polarity switch, or on the supply lines to these devices. Because these devices will not be used in the near future, the line will be left valved off. Eric Chapman has applied a defeat tag to the valve and made an entry on the Cyclotron Logbook.
The cause of the leak will be investigated further during the 2014 Fall Mini-Shutdown
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127
|
Monday, November 17, 2014, 10:25 |
Isaac Earle | Repair | Target 1 | Other | Amplified Air Leak In T1 Area Repaired |
While the 1A blocks over the T1 area were removed last week the opportunity was used to investigate an air leak on the amplified air system discovered on August 11, 2014.
The leak was found to be coming from a device related to the septum polarity switch located behind (south of) the septum power supply on the 1A blocks. This device is not in use, so the amplified air to the device was disconnected by plugging the relevant branch of a brass 3/8" Swagelok T fitting in the area. This stopped the leak, and the air amplifier is cycling at usual speed after being restarted. |
Attachment 1: IMG_4263.JPG
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268
|
Thursday, July 09, 2020, 06:44 |
Isaac Earle | Development | Other | M9 | Alignment of M9 Q1Q2 magnets complete |
Mike Vogel reported that alignment of the Q1Q2 assembly w.r.t. the T2 and B1 flanges was completed on July 7. This was performed in the test stand with the flange positions set to the measurements taken in the 2019 shutdown. Alignment to the theoretical location was achieved within 0.1mm.
The axis of the Q1 and Q2 magnets were aligned to each other previously within similar accuracy. |
18
|
Tuesday, February 21, 2012, 09:56 |
Isaac Earle | Repair | Target 2 | Target | Air Supply Check Valve & Q4 Flow Transducer |
The faulty air pressure supply check valve for M9BB, M20BB, and T2 Profile Monitor was replaced.
The rotor, shaft, and o-ring were replaced on the Q4 flow transducer to address erroneous readout that began last week.
The attached plot shows the flow readout before failure, during the failed state, and after repair. |
Attachment 1: T2_Q4_Flow_Transducer.JPG
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