Monday, November 06, 2017, 18:25, John Wong, np-SiC, , TARGET BOAT, Done, Thermal treatment npSiC Horn vs Probe samples - P74
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Monday, November 06, 2017, 18:21
Samples of Horn and Probe - npSiC. see pg 74.
6 samples in total, to be heated to 1550C, about 450A. Set ramping rate at 0.2A/min.
Chamber pumping down
Tuesday, November 07, 2017, 15:01
TGHT reached to 450A/8.2V, temperature measured at 1460C. See attachment 1.
Increased ramping to 480A, targeting 1550C.
Tuesday, November 07, 2017, 22:26
Samples have been heating at 1550C with TGHT at 480A/8.78V for about 8 hours.
Vacuum stabilizes at 8.4e-7 Torr.
Initial cooling at 2A/min.
Wednesday, November 08, 2017, 10:36
Venting chamber.
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Wednesday, October 04, 2017, 16:40, John Wong, np-SiC, , TARGET BOAT, Done, Thermal treatment cast-pellet npSiC/PAN - det. sintering effect
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Wednesday, October 04, 2017, 16:37
3 samples of npSiC/PAN cast-pellets, see lab book p. 57 for details.
Desired temperature 1550C, expected TGHT ~450A.
Chamber pumped down.
TGHT ramping at 0.2A/min
Friday, October 06, 2017, 10:45
TGHt at 450A/7.7A, temp at 1510C. (p.s voltage is lower than before, elog 389).
Tapped up to 466A/8.08v, temp reached to 1550C. A slight increase in pressure when tapping up TGHT. (see attached screen capture)
Will maintain heating temperature for several days before cooling down
Tuesday, October 10, 2017, 10:50
Samples was heated for several days at 1550C.
Cooling down initiated at 2A/min.
Tuesday, October 10, 2017, 18:07
Chamber is vented.
Process done
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Wednesday, September 27, 2017, 18:06, John Wong, np-SiC, , TARGET BOAT, Done, NS-npSiC & B3 pellets heat treatments
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Wednesday, September 27, 2017, 18:05
3 samples from NS-npSiC pellets, pressured at 10T (see lab book pg 53)
3 samples from B3 pellets, 600MPa (see lab book pg 50)
Desired temperature = 1550C, est current = 450A
Thursday, September 28, 2017, 11:17
Vac at 8.8e-7 Torr.
Ramping TGHT up to 450A at 0.2A/min
Thursday, September 28, 2017, 17:54
Setup screen capture, see pg 53 for saved directory
Friday, September 29, 2017, 23:54
TGHT reached to 450A/7.9V, temp at 1510C.
Tapping up TGHT to 465/8.2V to reach 1550C
Pressure coming down from 1.6e-6 Torr.
See attachment 1 for the 20-hour plot
Sunday, October 01, 2017, 00:30
At around 20:00 on Sep 30, there was an increase of ~0.1 V which caused a rise in temp from 1550 to 1576C (see screen capture). Pressure increased slightly.
Tapped down TGHT to 445A/8.05V; temp maintained at 1550C.
Monday, October 02, 2017, 17:55
Cooling TGHT from 445A/8.07V, 1500oC to room temperature at 1A/min
Tuesday, October 03, 2017, 11:09
Target has been cooled for over 10 hours.
Venting chamber
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Friday, September 15, 2017, 10:56, Laura Lambert, Ta, 42218-10, HP-SIS, Done, Conditioning Ta#54
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Friday, September 15, 2017, 09:44
Target consists of 470 discs.
Total packed length 3.4cm [exactly 7.8cm space on both sides]
Total mass g [Incl foils + Ta wire on 6 packs]
Target consists of 350 single discs and 6x20 packs of Ta discs
Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack
1 long Ta Heat shield on each side, not incl center block.
No endcaps inserted, no Rh foil inserted.
Loaded into evap2 yesterday.
Chamber pumped down overnight.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 650A at 2.0A/min.
Final desired temperature = 1900C
OMEGA slope = 0.98
HS water valves were already open.
Tapped up manually to 40A, vacuum stable.
IGP1 = 1.1e-6 Torr
IGP2 = 7.8e-7 Torr
Initiating auto-ramp.
Vacuum limit stop at 3.0e-5 Torr, backing off at 4.0e-5 Torr.
Monday, September 18, 2017, 08:38
TGHT = 647A, 10.04V
TBHT = 233A, 3.51V
IGP1 = 4.65e-7 Torr
IGP2 = 3.78e-7 Torr
OMEGA = 1700C
Increasing max setpoint of TGHT to 750A
Monday, September 18, 2017, 14:49
TGHT = 760A, 11.96V
TBHT = 233A, 3.54V
IGP1 = 8.9e-7 Torr
IGP2 = 8.6e-7 Torr
OMEGA = 1905C
Conditioning process complete.
Initiating auto-cool at 2.0A/min for the TGHT and 1.0A/min for the TBHT.
Tuesday, September 19, 2017, 10:38
Target was cooled down in sections so Yasser could take some temperature measurements with his thermocouples.
Vented in air and removed from evap2 this morning.
Target looks good.
Endcaps inserted and expanded.
Inserting Rh foil this afternoon.
Tuesday, September 26, 2017, 10:53
Tapped up manually to 230A over the course of ~35min.
TBHT striptool = 228A, 0.33V
TBHT direct readout = 230.4A, 0.33V
Vacuum good/ stable.
Minor spike to IGP1 = 1.5e-5 Torr ~5min after reached max setpoint of 230A.
IGP1 striptool = 3e-6 Torr
IGP1 direct readout = 3.79e-6 mBar
Initiating auto-cool at 2.0A/min.
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Tuesday, September 12, 2017, 13:08, Aaron Schmidt, , , , , Window shutter added
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Tuesday, September 12, 2017, 12:00:
The coated back window was changed to a shuttered window.
On star-point flange bolt interfered with the shutter, however it was removed, shortened, and re-installed.
The installation is complete. Awaiting roughing pump to leak check. |
Monday, August 21, 2017, 17:32, John Wong, SiC, , TARGET BOAT, Done, Carbonization of sol-gel SiO2+CNT
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Monday, August 21, 2017, 17:09
Two pellets of sol-gel SiO2+CNT were produced. See lab book pg 44-46 for details.
Samples were loaded in Ta boat, wrapped with heat shield (1 layer)
Synthesis temperature = 1600C. TGHT ~ 460A/8.0V
Vacuum at 7.5 e-6 Torr.
TGHt Auto-ramp at 01A/min to reach 350A.
Thursday, August 24, 2017, 00:28
TGHT reached to 350A/5.9V, temp @ 1230C (in-line with the last measurement see elog 378).
Increase TGHT to 430, ramp at 0.1A/min.
Thursday, August 24, 2017, 23:42
TGHT reached to 430A/7.87V, temp at 1410C. Outgassing pressure reached to peak at 430A before TGHT stabilized. (Evolution of SiO(g)???)
Ramp up to 460A at 0.1A/min.
Friday, August 25, 2017, 10:30
TGHT reached to 460A/8.6V, temp at 1520C. More outgassing was observed as temp was increased.
Tapping up TGHT to reach 1600c.
Friday, August 25, 2017, 15:17
Temp reached to 1600C; TGHT at 492 A/9.3 V. Temperature was held for 3 hours. Due to a problem with the backing pump, the cooling down process was initiated.
Sample will be taken out next Monday for evaluation.
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Tuesday, August 08, 2017, 15:00, Laura Lambert, Empty, , , Problems resolved, Wiring in PLC replaced re: IGP1 mis-communicating
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Tuesday, August 08, 2017, 14:57
See elog i.d's #384 and #381
Investigated wiring in PLC.
Some wires in PLC were not creating a good contact - could be problem re: IGP1 tripping off.
Wires replaced by Gelo.
Pumped down and turned on power supplies over weekend.
Everything remained on - IGP1 did not trip system off.
May proceed with regular use.
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Wednesday, August 02, 2017, 16:12, Marla Cervantes, , 40282-5, , Done, Sintering La(OH)3/C pellets
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Monday, July 31, 2017,
Pellets previously pressed by Marla and Pauline.
Pellets are placed inside a small graphite container.
Graphite container loaded with 5 pellets was loaded into Ta-boat previously coated with TaC.
Ta-boat is wrapped with 3 Ta heat shields.
Loaded in evaporator 2.
Tuesday, August 01, 2017,
Chamber pumping down.
Wednesday, August 02, 2017, 16:03
HS water valves were opened, no leaks were detected.
Current was tapped manually to 40 A.
After the stabilization of the vacuum auto ramping was set up to 0.5 A/min.
Up to a final set up point of 300 A.
Final desired temperature ~1700 C.
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Friday, August 04, 2017, 10:52, Laura Lambert, , 40282-5, TARGET BOAT, Problems, Sintering La(OH)3/C pellets  ![evap2_trip_8.4.2017[2].JPG evap2_trip_8.4.2017[2].JPG](attachment.png) ![evap2_trip_8.4.2017[3].JPG evap2_trip_8.4.2017[3].JPG](attachment.png)
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Marla Cervantes wrote: |
Monday, July 31, 2017,
Pellets previously pressed by Marla and Pauline.
Pellets are placed inside a small graphite container.
Graphite container loaded with 5 pellets was loaded into Ta-boat previously coated with TaC.
Ta-boat is wrapped with 3 Ta heat shields.
Loaded in evaporator 2.
Tuesday, August 01, 2017,
Chamber pumping down.
Wednesday, August 02, 2017, 16:03
HS water valves were opened, no leaks were detected.
Current was tapped manually to 40 A.
After the stabilization of the vacuum auto ramping was set up to 0.5 A/min.
Up to a final set up point of 300 A.
Final desired temperature ~1700 C.
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Friday, August 04, 2017, 10:20
evap2 tripped twice yesterday.
1st trip) there was a power bump which caused a trip at ~4:20pm, this can be seen in the striptool image attached.
-TGHT spiked to zero, but immediately went back to the ~420A it was sitting at at the time.
-This did not initiate a full trip of everything, but a visual spike in the system can be seen
-Oddly this was not picked up in archives - happened so fast and must have been in the small time frame it was not picking up information
-Did TGHT actually drop to zero followed by then applying an immediate 420A?
-Or did it simple not register a reading due to power bump?
2nd trip) IGP1 stopped communicating at ~5:45pm, this can be seen in both the archives, striptool and evap2 control screenshot images attached
-IGP1 was fine, vacuum was good
-Registering good vacuum in epics - can see in screen shot vacuum was still good but IGP1 turned yellow as if turned off
-This resulted in TP followed by BV tripping off due to no longer getting a vacuum reading making the TP think there was a bad vacuum.
-Possible miscommunication with PLC?
-This is the same scenario that happened on mon - see elog i.d. 381
Will follow up when more information acquired...
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Friday, August 04, 2017, 14:09, Laura Lambert, , 40282-5, TARGET BOAT, Done, Sintering La(OH)3/C pellets
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Laura Lambert wrote: |
Marla Cervantes wrote: |
Monday, July 31, 2017,
Pellets previously pressed by Marla and Pauline.
Pellets are placed inside a small graphite container.
Graphite container loaded with 5 pellets was loaded into Ta-boat previously coated with TaC.
Ta-boat is wrapped with 3 Ta heat shields.
Loaded in evaporator 2.
Tuesday, August 01, 2017,
Chamber pumping down.
Wednesday, August 02, 2017, 16:03
HS water valves were opened, no leaks were detected.
Current was tapped manually to 40 A.
After the stabilization of the vacuum auto ramping was set up to 0.5 A/min.
Up to a final set up point of 300 A.
Final desired temperature ~1700 C.
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Friday, August 04, 2017, 10:20
evap2 tripped twice yesterday.
1st trip) there was a power bump which caused a trip at ~4:20pm, this can be seen in the striptool image attached.
-TGHT spiked to zero, but immediately went back to the ~420A it was sitting at at the time.
-This did not initiate a full trip of everything, but a visual spike in the system can be seen
-Oddly this was not picked up in archives - happened so fast and must have been in the small time frame it was not picking up information
-Did TGHT actually drop to zero followed by then applying an immediate 420A?
-Or did it simple not register a reading due to power bump?
2nd trip) IGP1 stopped communicating at ~5:45pm, this can be seen in both the archives, striptool and evap2 control screenshot images attached
-IGP1 was fine, vacuum was good
-Registering good vacuum in epics - can see in screen shot vacuum was still good but IGP1 turned yellow as if turned off
-This resulted in TP followed by BV tripping off due to no longer getting a vacuum reading making the TP think there was a bad vacuum.
-Possible miscommunication with PLC?
-This is the same scenario that happened on mon - see elog i.d. 381
Will follow up when more information acquired...
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Friday, August 04, 2017, 14:05
Vented in air and transferred to glove box today.
Container did not break.
Some wires in PLC were not creating a good contact - could be problem re: IGP1 tripping off.
Wires replaced by Gelo.
Put back under vacuum with nothing loaded over weekend to see how things run...
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Tuesday, August 01, 2017, 15:34, Laura Lambert, , , , Problems, IGP1 mis-communicating with EPICS - PLC problem?
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Monday, July 31, 2017, 15:24
Turned on BV and TP this afternoon.
Started ramping down, ~1min after turned on both tripped off.
Vacuum box turned red.
IGP1 appears yellow but still registering a vacuum.
TP interlocks: requires IEVAP2:IGP1 < 500mTorr but IGP1 = 6mTorr when tripped off.
Should have been satisfied and therefore not tripped but IGP1 not communicating?
Nothing wrong with ion gauge in person, vacuum good on direct read out.
When attempting 'Global Reset', nothing would reset - vacuum box remained red etc.
See screenshot attached of errors.
Tuesday, August 01, 2017, 15:31
Had kept BP, PV and RV overnight.
This morning vacuum fine, everything had reset except "IEVAP2:TP on" under device notes for IEVAP2:TP remained red.
Turned on BV and TP, once turbo pump registered on, red wording went away.
Currently pumping down - everything looks fine now.
Still unsure of reason for these errors...
Friday, August 04, 2017, 10:55
Happened again last night at ~5:45 while evaps at ~420A - see elog i.d. 383 for photos and details.
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Wednesday, July 19, 2017, 13:55, Marla Cervantes, , 40282-5, TARGET BOAT, Done, Sintering La(OH)3/C discs 
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Wednesday, July 19, 2017, 13:44
Discs previously casted by Marla and Pauline and weighed.
Discs are placed inside a small graphite container.
Graphite container with discs loaded with 30 discs was loaded into Ta-boat previously coated with TaC.
Ta-boat is wrapped with 3 Ta heat shields.
Loaded in evaporator 2.
Chamber currently pumping down.
Thursday, July 20, 2017, 16:07
HS water valves were opened in the morning, no leaks were detected.
Perform water test to confirm paddle wheels are working well.
Current was tapped manually to 40 A.
Read out on meter confirmed paddle wheels are registering
Tap back down to 20 A, tripped off system on purpose by closing HS water valves.
TGHT tripped off as expected.
Water flow test was good, initiating ramp up of samples.
Taped manually to 40 A.
After the stabilization of the vacuum auto ramping was set up to 0.2 A/min.
Up to a final set up point of 250 A.
Final desired temperature ~1800 C.
Friday, July 21, 2017, 10:20
Final set up from July 20 was reached.
Current reading: 244.6 A.
Voltage reading: 3.82 V.
Temperature reached: 1105 C.
Final set up was change to 1500 A.
The temperature reached at 6 pm was 1936 C so the current was decreased to 488 A.
The final temperature after 30 min was 1800 C.
The set up stayed the same for the weekend.
Monday, July 24, 2017, 13:06
Temperature reading in the morning was 1856 C.
TGHT: 487.87 A, 9.07 V
TGHT power supply:
IGP1: 3.75e-7 Torr
IGP2: 3.51e-7 Torr
Started to ramp down at 1 A/min rate.
Initiating auto cooling at 1.0A/min for TGHT.
Tuesday, July 25, 2017, 09:27
LaC2/C discs were taken off of evap2.
LaC2/C discs were brought in to glove box.

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Tuesday, July 18, 2017, 15:30, Laura Lambert, , , , Maintenance, Paddle wheel replacement for all evap2 water supplies
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Tuesday, July 18, 2017, 15:26
Problems occured with TGHT water supply paddle wheel stopped and therefore tripped off evap2 last week.
All paddle wheels were replaced today for evap2 [other than the chiller].
A build up of dirt was found on all wheels replaced.
Evap2 good to go.
Will test flow meters before heating up to higher setpoints to confirm everything is working.
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Monday, July 10, 2017, 17:36, John Wong, np-SiC, , TARGET BOAT, Problems, Water Sensor Problem, TGHT Tripped. (np-SiC fibrous Pellet: Applied pressure vs Density)
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Monday, July 10, 2017, 17:28
Two np-SiC fibrous pellets with different applied pressure:
1) 200MPa, 2) 335 MPa (see logbook pg 36 for more details).
Desired heating temperature: 1550C (Previous setting: TGHT 400A/6.94V)
Two layers of Ta foils wrapped around the target boat.
Chamber is pumping down...
Tuesday, July 11, 2017, 11:11
Pressured came down to 1.0e-6 Torr.
Tapping up TGHT.
Tuesday, July 11, 2017, 11:24
Tapped TGHT up to 45A - pressure stabilized at around 3.0e-5 Torr.
Auto ramp 1.0A/min to reach 350A before tapping up further.
Wednesday, July 12, 2017, 10:59
TGHT reached to 350A/5.5V, temp @ 1270C - much lower than expected; could be a short between the target container and the heat shield. I actually had a had time adjusting the target legs to avoid shorting the cu-heat shield.
Tapped TGHT further up to 375A/6.07V, Omega Temp at 1340C. Holding current for about 50 mins, re-measured with pyrometer - temperature matches.
Wednesday, July 12, 2017, 14:49
TGHT set at 450A/7.7A. Temp at ~1550C. See attachment for temp plot
Holding at temp for 5 days before cooling down on Monday July 17.
Thursday, July 13, 2017, 17:52
TGHT tripped off due to bad IEVAP2:WFB1 water flow. Not sure what was the cause. Will leave the heater off for now and investigate this tomorrow.
Friday, July 14, 2017, 11:48
Investigated the bad water flow situation. It was due to a faulty water flow sensor. The paddle wheel stopped turning until I gave it a tab. We had a similar problem before with the water sensor, see elog ID 109. It is probably the time to replace all the water sensors.
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Tuesday, June 20, 2017, 16:07, Laura Lambert, Ta, 42218-6, HP-SIS, Done, Conditioning Ta#53
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Tuesday, June 20, 2017, 15:58
Target consists of 470 discs.
Total packed length 3.4cm [exactly 7.8cm space on both sides]
Total mass 50.3105g [Incl foils + Ta wire on 6 packs]
Target consists of 350 single discs and 6x20 packs of Ta discs
Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack
1 long Ta Heat shield.
No endcaps inserted, no Rh foil inserted.
Chamber currently pumping down.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 600A at 2.0A/min.
Final desired temperature = 1900C
OMEGA slope = 0.98
Vacuum limit stop at 3.0e-5 Torr, backing off at 4.0e-5 Torr.
*Note: container accidentally engraved with WO#412218-6 when it should be WO#42218-6
Wednesday, June 21, 2017, 10:05
HS water valves opened, no leaks detected.
Tapped up manually to 40A, vacuum stable.
IGP1 = 5.53e-7 Torr
IGP2 = 4.35e-7 Torr
Initiating auto-ramp.
Wednesday, June 21, 2017, 14:48
TGHT stopped at 575A due to voltage limit sitting at 9V
Increased max setpoint of voltage to 14V.
Re-started auto-ramp starting at 575A.
Wednesday, June 21, 2017, 15:23
TGHT = 600A, 8.95V
TBHT = 230A, 3.72V
IGP1 = 1.55e-6 Torr
IGP2 = 1.62e-6 Torr
OMEGA = 1538C
Increasing max setpoint of TGHT to 700A
Wednesday, June 21, 2017, 16:21
TGHT = 700A, 10.57V
TBHT = 230A, 3.75V
IGP1 = 2.2e-6 Torr
IGP2 = 2.4e-6 Torr
OMEGA = 1730C
Increasing max setpoint of TGHT to 750A
Friday, June 23, 2017, 15:41
TGHT = 780A, 11.77V
TBHT = 230A, 3.77V
IGP1 = 4.8e-7 Torr
IGP2 = 4.8e-7 Torr
OMEGA = 1890C
Conditioning process complete.
Initiating auto-cool at 2.0A/min for the TGHT and 1.0A/min for the TBHT.
Monday, June 26, 2017, 10:51
Target vented in air and removed from evap2 today.
Endcaps inserted.
Target looks good!
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Wednesday, June 14, 2017, 15:51, Laura Lambert, SiC, 40282-4, TARGET BOAT, In progress, Sintering SiC pellets
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Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:42, Marla Cervantes, SiC, 40282-4, TARGET BOAT, Done, Sintering SiC pellets
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Laura Lambert wrote: |
Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:37
IGP1 = 7.91e-7 torr.
TGHT = 167 A, 2.3 V.
Tapped up manually to 350A yesterday, remained there overnight.
IGP1 = 4.55e-7 torr
TGHT=350 A, 5.6 V,
Changed slope to 0.98
Checked temperature readings with mikron to confirm slope
Mikron LS = 1260C, RS=1290C
OMEGA= 1295C
Initiating auto ramp at 1.0A/min to a final set point of 450A.
Final desired temperature of 1600C (no longer need to go to 1800C).
*note: graphite sample tube has graphite endcaps inserted
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Friday, June 16, 2017, 15:14, Laura Lambert, SiC, 40282-4, TARGET BOAT, Done, Sintering SiC pellets 
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Marla Cervantes wrote: |
Laura Lambert wrote: |
Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:37
IGP1 = 7.91e-7 torr.
TGHT = 167 A, 2.3 V.
Tapped up manually to 350A yesterday, remained there overnight.
IGP1 = 4.55e-7 torr
TGHT=350 A, 5.6 V,
Changed slope to 0.98
Checked temperature readings with mikron to confirm slope
Mikron LS = 1260C, RS=1290C
OMEGA= 1295C
Initiating auto ramp at 1.0A/min to a final set point of 450A.
Final desired temperature of 1600C (no longer need to go to 1800C).
*note: graphite sample tube has graphite endcaps inserted
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Friday, June 16, 2017, 15:10
Tapped up manually to 420A and auto ramp at 1.0A/min to 450A.
IGP1= 7.15e-7 torr
TGHT=450 A, 7.85 V
OMEGA = 1605C
Process completed, initiating auto cool at 1.0A/min
Elog entry by Pauline
Monday, June 19, 2017, 16:18
Vented in air and removed from evap2 this a.m.
Weirdly TGHT had tripped off at 10pm on friday June 16th
TGHT = 58A when it tripped off.
Nothing else tripped.
Power supply was still on.
Water was still running
But, in the epics water control box it showed green boxes for TGHT, HS and CHILLER...but all said trip in yellow next to the boxes...odd...
Also noted, before removing from evap2, noticed both legs were bent and touching heat shield, will look further into this...
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Monday, June 05, 2017, 15:20, Laura Lambert, Empty, 42218-15, LP-SIS, Done, Sintering TaC coating on UCx#21 container
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Monday, June 05, 2017, 15:20
Container coated with TaC using 'flushing technique' and let dry over weekend.
Cleaned ionizer tube with acetone, no coating inside ionizer tube.
Wrapped with 3 x Ta heat shields, incl center block
Currently pumping down in evap2
OMEGA slope = 0.98
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
Tuesday, June 06, 2017, 10:00
First time not turning water off and flushing lines after last use.
HS water valves have remained open since the last time evap2 was used [conditioning Ta#52]
No leak check done.
Tapped up manually to 35A.
Waited ~25min
Vacuum stable.
IGP1 = 2.9e-6 Torr
IGP2 = 4.8e-6 Torr
Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A
Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A
Once max setpoints achieved, will tap up manually to final desired temperature of 1900C
Wednesday, June 07, 2017, 09:26
TGHT = 304A, 4.46V
TBHT = 169A, 2.769V
IGP1 = 6.1e-7 Torr
IGP2 = 7.3e-7 Torr
Vacuum stable.
Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.
Wednesday, June 07, 2017, 10:40
TGHT = 350A, 5.28V
TBHT = 203A, 3.39V
IGP1 = 1e-6 Torr
Increasing ramping rate for TBHT to 1.0A/min
Wednesday, June 07, 2017, 12:10
TGHT = 350A, 5.26V
TBHT = 230A, 3.99V
IGP1 = 7.0e-7 Torr
IGP2 = 8.3e-7 Torr
OMEGA = 1600C
Vacuum stable.
Increasing max setpoint of TGHT to 400A
Re-initiating ramping rate of TGHT at 1.0A/min
Wednesday, June 07, 2017, 15:42
Tapped up to reach final desired temperature.
TGHT = 450A, 7.28V
TBHT = 230A, 4.02V
IGP1 = 9.0e-7 Torr
IGP2 = 1.07e-6 Torr
OMEGA = 1910C
Will remain at max setpoints overnight.
Thursday, June 08, 2017, 08:51
Remained at max setpoints for 17hrs.
TGHT = 450A, 7.28V
TBHT = 230A, 4.02V
IGP1 = 2.6e-7 Torr
IGP2 = 2.9e-7 Torr
OMEGA = 1899C
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Thursday, June 08, 2017, 16:28
Vented in air and taken out this afternoon.
Container looks good!
Transferred into glove box.
|
Tuesday, May 30, 2017, 14:40, Laura Lambert, Ta, 42218-14, LP-SIS, Done, Conditioning Ta#52
|
Tuesday, May 30, 2017, 14:36
Target consists of 400 discs.
Total packed length 2.9cm [exactly 8.05cm space on both sides]
Total mass 42.8228g [Incl foils + Ta wire on 4 packs]
Target consists of 320 single discs and 4x20 packs of Ta discs
Discs in target are arranged as follows: 80singles / 1pack / 80singles / 2packs / 80singles / 1pack / 80singles
3x Ta Heat shields.
No endcaps inserted, no Rh foil inserted.
Chamber currently pumping down.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 350A at 2.0A/min.
Final desired temperature = 1900C
OMEGA slope = 0.98
Windows cleaned.
Vacuum limit stop at 3.0e-5 Torr, backing off at 4.0e-5 Torr.
Wednesday, May 31, 2017, 09:47
HS water valves opened, no leaks detected.
Tapped up manually to 35A.
Vacuum stable.
IGP1 = 4.58e-7 Torr
IGP2 = 3.68e-7 Torr
Initiating auto ramp.
Wednesday, May 31, 2017, 14:07
IGP1 = 1.11e-6 Torr
IGP2 = 1.13e-6 Torr
TGHT = 354A, 5.45V
TBHT =233A, 4.01V
OMEGA = 1565C
Increasing max setpoint to 400A at same ramping rate.
Wednesday, May 31, 2017, 14:41
IGP1 = 1.19e-6 Torr
IGP2 = 1.24e-6 Torr
TGHT = 401A, 6.37V
OMEGA = 1708C
Increasing max setpoint to 425A at same ramping rate.
Wednesday, May 31, 2017, 15:51
Tapped up to ~1900C
TGHT = 480A, 7.85V
TBHT = 230A, 4.06V
OMEGA = 1912C
IGP1 = 1.85e-6 Torr
IGP2 = 2.06e-6 Torr
Will remain at max setpoints for a couple days before cooling
Friday, June 02, 2017, 13:19
Remained at max setpoint for 2days
TGHT = 480A, 7.85V
TBHT = 230A, 4.06V
OMEGA = 1885C
IGP1 = 2.15e-7 Torr
IGP2 = 2.07e-7 Torr
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Monday, June 05, 2017, 15:18
Vented in air and taken out this morning.
Target looks good 
Wednesday, June 07, 2017, 15:41
Endcaps inserted.
Ta heat shield removed.
Rh foil inserted.
Handed off to assembly.
|
Tuesday, May 16, 2017, 11:57, Laura Lambert, SiC, 41369-10, HP-FEBIAD-CTL, Done, Sintering SiC#36   
|
Tuesday, May 16, 2017, 10:56
Target container contains 460 discs of SiC
Target packed length = 17cm.
Mass of SiC(green) = 55.5152g
Consists of 4 packs of 5 and 440 singles.
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Tuesday, May 16, 2017, 15:27
HS water valves turned on, no leaks detected.
Tapped up manually to 30A
Waited ~30min , vacuum stable.
IGP1 = 8.25e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.09 [see elog i.d. # 370 for reasoning behind OMEGA slope choice]
Friday, May 19, 2017, 10:13
TGHT = 250A, 3.11V DR = 248A, 3.3V
TBHT = 137A, 1.68V DR = 140A, 1.73V
OMEGA = 1100C
IGP1= 6.9e-6 Torr DR = 1e-5mbar
IGP2 = 5.9e-6 Torr DR = 6.45e-6 Torr
Vacuum stable.
Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.
Friday, May 19, 2017, 10:33
Change in plan and switching ramping rate to 0.5A/min and 0.2A/min for the TBHT and TGHT respectively.
Friday, May 19, 2017, 14:49
TGHT = 400A, 5.46
TBHT = 200A, 2.66
IGP1 = 2.7e-5 Torr
IGP2 = 2.2e-5 Torr
OMEGA = 1200C
Increasing max setpoint for TGHT to 550A
Decreasing ramping rate to 0.2A/min and 0.1A/min for over the weekend.
Tuesday, May 23, 2017, 09:23
TGHT = 550A, 8.37
TBHT = 230A, 3.14
IGP1 = 1.6e-7 Torr
IGP2 = 1.6e-7 Torr
OMEGA = 1570C
Increasing max setpoint for TGHT to 600A at rate to 0.5A/min
Tuesday, May 23, 2017, 11:45
TGHT = 600A, 9.36
IGP1 = 3.5e-7 Torr
IGP2 = 3.8e-7 Torr
OMEGA = 1675C
Increasing max setpoint for TGHT to 625A at rate to 0.5A/min
Tuesday, May 23, 2017, 13:03
TGHT = 625A, 9.80V
IGP1 = 5.2e-7 Torr
IGP2 = 5.7e-7 Torr
OMEGA = 1715C
OMEGA no longer valid around 640A as temperature drops instantly after tapping up.
Could be due to target movement at high temperature.
No obvious window coating.
Tapped up manually to 660A, 10.49V.
Will remain at max setpoint overnight.
Wednesday, May 24, 2017, 11:13
TGHT = 660A, 10.74V
TGHT power supply = 662A, 11.00V
TBHT = 230A, 3.16V
TBHT power supply = 232A, 3.25V
IGP1 = 4.2e-7 Torr
IGP1 direct readout = 5.9e-7 mbar
IGP2 = 4.6e-8 Torr
IGP2 direct readout = 5e-7 Torr
Evap2 reached max setpoint yesterday afternoon.
Window has thiny coating - see attached photo.
OMEGA = 1800
MIKRON = ~1800
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 24, 2017, 11:36
Change of plan.
TGHT = 620A, TBHT = 210A
Ramping back-up to max setpoints and will remain at those points until vacuum starts to decrease more.
Friday, May 26, 2017, 15:24
IGP1 = 2.1e-7 Torr
IGP2 = 2.2e-7 Torr
TGHT = 660A, 10.72V
TBHT = 230A, 3.21V
All windows coated.
Remained at max setpoints for ~3.5days.
Conditioning process complete.
Initiating auto-cool at 2A/min and 1A/min for the TGHT and TBHT respectively.
Tuesday, May 30, 2017, 14:41
Target vented in air and removed from evap2
Looks good!
Endcaps inserted and expanded.
See photos attached.
|
Thursday, April 27, 2017, 15:54, Laura Lambert, SiC, 39530-10, HP-FEBIAD, In progress, Sintering SiC#36
|
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:48, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems, Sintering SiC#36 
|
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:09, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems resolved, Sintering SiC#36
|
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:10, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 8x
|
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good! 
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Thursday, May 11, 2017, 11:36, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!]
|
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good! 
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Thursday, May 11, 2017, 11:30, Laura Lambert, , , , Maintenance, New Ion Gauge for IGP2
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Thursday, May 11, 2017, 11:25
IGP2 has been having problems where sometimes it turns off and requires simply unplugging and plugging back in.
Ion gauge has been replaced.
At first the vacuum box appeared red on epics and when attempting to reset everything nothing would work and the backing pump would try and turn on then timeout.
Apparently this new ion gauge draws slightly more than the old one and this blew a fuse in the PLC.
Old fuse was 2A, so a new 3A fuse has been replaced - seems to be working fine now.
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Thursday, May 11, 2017, 11:25, Laura Lambert, Empty, 41369-10, HP-FEBIAD-CTL, Done, RUSH! Sintering TaC coated container for SiC#36 
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Thursday, May 11, 2017, 11:21
Turns out SiC HP-FEBIAD that has finished conditioning is loaded in the wrong container and it should be a SiC HP-FEBIAD cold transfer line...so rush on new target.
Container coated with TaC using new method: Ends taped off, with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'
Container is wrapped with 1x heatshield around each side of cooling fins, not incl center block.
Loaded into EVAP2 and currently pumping down.
Thursday, May 11, 2017, 13:40
IGP1 = 1.85e-6 Torr.
HS water valves opened.
No leaks detected.
Tapped up manually to 35A.
Vacuum stable.
IGP1 = 3.2e-6 Torr
IGP2 = 4.2e-6 Torr
Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C
OMEGA slope = 0.98
Friday, May 12, 2017, 07:57
IGP1 = 4.3e-7 Torr.
IGP2 = 4.4e-7 Torr
TGHT = 233A, 2.8V
TBHT = 130A, 1.6V
Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Friday, May 12, 2017, 08:54
Comparing direct readouts with epics:
IGP1: direct = 1.9e-6 Torr; epics = 1.3e-6 Torr
IGP2: direct = 1.55e-6 Torr; epics = 1.4e-6 Torr
TGHT: direct = 320A, 4.38V; epics = 321A, 4.19V
TBHT: direct = 181A, 2.40V; epics = 178A, 2.34V
Friday, May 12, 2017, 10:28
IGP1 = 1.07e-6 Torr
IGP2 = 1.15e-6 Torr
TGHT = 450A, 6.37V
TBHT = 230A, 3.21V
OMEGA = 1197C
Increasing max setpoint of TGHT = 700A
Friday, May 12, 2017, 13:06
IGP1 = 2.4e-6 Torr
IGP2 = 2.5e-6 Torr
TGHT = 696A, 11.21V
TBHT = 233A, 3.26V
OMEGA = 1758C
Increasing max setpoint of TGHT = 800A
Friday, May 12, 2017, 13:32
TGHT maxed out at 715A but continued ramping.
This was noticed when current set of TGHT = 750A but readout = 715A
This is due to max voltage limit = 12.0V and readout =11.58V
Increasing TGHT max setpoint to 14.0V and restarting auto ramp from 714A
Friday, May 12, 2017, 14:45
Container has reached max setpoint of ~1900C
TGHT setpoint = 775A
TGHT = 769A, 12.54V
TBHT = 233A, 3.28V
IGP1 = 2.94e-6 Torr
IGP2 = 2.99e-6 Torr
OMEGA = 1912C
Will remain at max setpoint over weekend.
See attached photos of temperature measurements using MIKRON while TGHT current set point = 770A.
Photos are not super accurate but good as a rough idea.
Ex. for left side the point in the camera is actually pointed slightly closer to the end of the container but in the photo it looks more centered.
Saturday, May 13, 2017, 10:52 by Anders
Ramping down heaters. Temp 1912 C. Vacuum IGP1 = 5.4e-7 Torr
Monday, May 15, 2017, 13:10
Vented in air and taken out this a.m.
Target container looks good.
Fully sintered coating.
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