Monday, July 10, 2017, 17:36, John Wong, np-SiC, , TARGET BOAT, Problems, Water Sensor Problem, TGHT Tripped. (np-SiC fibrous Pellet: Applied pressure vs Density)
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Monday, July 10, 2017, 17:28
Two np-SiC fibrous pellets with different applied pressure:
1) 200MPa, 2) 335 MPa (see logbook pg 36 for more details).
Desired heating temperature: 1550C (Previous setting: TGHT 400A/6.94V)
Two layers of Ta foils wrapped around the target boat.
Chamber is pumping down...
Tuesday, July 11, 2017, 11:11
Pressured came down to 1.0e-6 Torr.
Tapping up TGHT.
Tuesday, July 11, 2017, 11:24
Tapped TGHT up to 45A - pressure stabilized at around 3.0e-5 Torr.
Auto ramp 1.0A/min to reach 350A before tapping up further.
Wednesday, July 12, 2017, 10:59
TGHT reached to 350A/5.5V, temp @ 1270C - much lower than expected; could be a short between the target container and the heat shield. I actually had a had time adjusting the target legs to avoid shorting the cu-heat shield.
Tapped TGHT further up to 375A/6.07V, Omega Temp at 1340C. Holding current for about 50 mins, re-measured with pyrometer - temperature matches.
Wednesday, July 12, 2017, 14:49
TGHT set at 450A/7.7A. Temp at ~1550C. See attachment for temp plot
Holding at temp for 5 days before cooling down on Monday July 17.
Thursday, July 13, 2017, 17:52
TGHT tripped off due to bad IEVAP2:WFB1 water flow. Not sure what was the cause. Will leave the heater off for now and investigate this tomorrow.
Friday, July 14, 2017, 11:48
Investigated the bad water flow situation. It was due to a faulty water flow sensor. The paddle wheel stopped turning until I gave it a tab. We had a similar problem before with the water sensor, see elog ID 109. It is probably the time to replace all the water sensors.
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Tuesday, June 20, 2017, 16:07, Laura Lambert, Ta, 42218-6, HP-SIS, Done, Conditioning Ta#53
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Tuesday, June 20, 2017, 15:58
Target consists of 470 discs.
Total packed length 3.4cm [exactly 7.8cm space on both sides]
Total mass 50.3105g [Incl foils + Ta wire on 6 packs]
Target consists of 350 single discs and 6x20 packs of Ta discs
Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack
1 long Ta Heat shield.
No endcaps inserted, no Rh foil inserted.
Chamber currently pumping down.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 600A at 2.0A/min.
Final desired temperature = 1900C
OMEGA slope = 0.98
Vacuum limit stop at 3.0e-5 Torr, backing off at 4.0e-5 Torr.
*Note: container accidentally engraved with WO#412218-6 when it should be WO#42218-6
Wednesday, June 21, 2017, 10:05
HS water valves opened, no leaks detected.
Tapped up manually to 40A, vacuum stable.
IGP1 = 5.53e-7 Torr
IGP2 = 4.35e-7 Torr
Initiating auto-ramp.
Wednesday, June 21, 2017, 14:48
TGHT stopped at 575A due to voltage limit sitting at 9V
Increased max setpoint of voltage to 14V.
Re-started auto-ramp starting at 575A.
Wednesday, June 21, 2017, 15:23
TGHT = 600A, 8.95V
TBHT = 230A, 3.72V
IGP1 = 1.55e-6 Torr
IGP2 = 1.62e-6 Torr
OMEGA = 1538C
Increasing max setpoint of TGHT to 700A
Wednesday, June 21, 2017, 16:21
TGHT = 700A, 10.57V
TBHT = 230A, 3.75V
IGP1 = 2.2e-6 Torr
IGP2 = 2.4e-6 Torr
OMEGA = 1730C
Increasing max setpoint of TGHT to 750A
Friday, June 23, 2017, 15:41
TGHT = 780A, 11.77V
TBHT = 230A, 3.77V
IGP1 = 4.8e-7 Torr
IGP2 = 4.8e-7 Torr
OMEGA = 1890C
Conditioning process complete.
Initiating auto-cool at 2.0A/min for the TGHT and 1.0A/min for the TBHT.
Monday, June 26, 2017, 10:51
Target vented in air and removed from evap2 today.
Endcaps inserted.
Target looks good!
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Wednesday, June 14, 2017, 15:51, Laura Lambert, SiC, 40282-4, TARGET BOAT, In progress, Sintering SiC pellets
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Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:42, Marla Cervantes, SiC, 40282-4, TARGET BOAT, Done, Sintering SiC pellets
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Laura Lambert wrote: |
Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:37
IGP1 = 7.91e-7 torr.
TGHT = 167 A, 2.3 V.
Tapped up manually to 350A yesterday, remained there overnight.
IGP1 = 4.55e-7 torr
TGHT=350 A, 5.6 V,
Changed slope to 0.98
Checked temperature readings with mikron to confirm slope
Mikron LS = 1260C, RS=1290C
OMEGA= 1295C
Initiating auto ramp at 1.0A/min to a final set point of 450A.
Final desired temperature of 1600C (no longer need to go to 1800C).
*note: graphite sample tube has graphite endcaps inserted
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Friday, June 16, 2017, 15:14, Laura Lambert, SiC, 40282-4, TARGET BOAT, Done, Sintering SiC pellets
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Marla Cervantes wrote: |
Laura Lambert wrote: |
Wednesday, June 14, 2017, 15:49
Pellets previously made by Marla and weighed.
Pellets are placed inside a small graphite sample tube.
Graphite sample tube loaded with pellets is loaded into a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Thursday, June 15, 2017, 11:24
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 50A, 0.44V
Vacuum currently rising starting to settle.
IGP1 = 1.51e-6 Torr.
One vacuum stabilizes will initiate auto ramp at a rate of 1.0 A/min up to a final set point of 150 A.
Final desired temperature of 1800C.
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Friday, June 16, 2017, 10:37
IGP1 = 7.91e-7 torr.
TGHT = 167 A, 2.3 V.
Tapped up manually to 350A yesterday, remained there overnight.
IGP1 = 4.55e-7 torr
TGHT=350 A, 5.6 V,
Changed slope to 0.98
Checked temperature readings with mikron to confirm slope
Mikron LS = 1260C, RS=1290C
OMEGA= 1295C
Initiating auto ramp at 1.0A/min to a final set point of 450A.
Final desired temperature of 1600C (no longer need to go to 1800C).
*note: graphite sample tube has graphite endcaps inserted
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Friday, June 16, 2017, 15:10
Tapped up manually to 420A and auto ramp at 1.0A/min to 450A.
IGP1= 7.15e-7 torr
TGHT=450 A, 7.85 V
OMEGA = 1605C
Process completed, initiating auto cool at 1.0A/min
Elog entry by Pauline
Monday, June 19, 2017, 16:18
Vented in air and removed from evap2 this a.m.
Weirdly TGHT had tripped off at 10pm on friday June 16th
TGHT = 58A when it tripped off.
Nothing else tripped.
Power supply was still on.
Water was still running
But, in the epics water control box it showed green boxes for TGHT, HS and CHILLER...but all said trip in yellow next to the boxes...odd...
Also noted, before removing from evap2, noticed both legs were bent and touching heat shield, will look further into this...
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Monday, June 05, 2017, 15:20, Laura Lambert, Empty, 42218-15, LP-SIS, Done, Sintering TaC coating on UCx#21 container
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Monday, June 05, 2017, 15:20
Container coated with TaC using 'flushing technique' and let dry over weekend.
Cleaned ionizer tube with acetone, no coating inside ionizer tube.
Wrapped with 3 x Ta heat shields, incl center block
Currently pumping down in evap2
OMEGA slope = 0.98
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
Tuesday, June 06, 2017, 10:00
First time not turning water off and flushing lines after last use.
HS water valves have remained open since the last time evap2 was used [conditioning Ta#52]
No leak check done.
Tapped up manually to 35A.
Waited ~25min
Vacuum stable.
IGP1 = 2.9e-6 Torr
IGP2 = 4.8e-6 Torr
Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A
Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A
Once max setpoints achieved, will tap up manually to final desired temperature of 1900C
Wednesday, June 07, 2017, 09:26
TGHT = 304A, 4.46V
TBHT = 169A, 2.769V
IGP1 = 6.1e-7 Torr
IGP2 = 7.3e-7 Torr
Vacuum stable.
Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.
Wednesday, June 07, 2017, 10:40
TGHT = 350A, 5.28V
TBHT = 203A, 3.39V
IGP1 = 1e-6 Torr
Increasing ramping rate for TBHT to 1.0A/min
Wednesday, June 07, 2017, 12:10
TGHT = 350A, 5.26V
TBHT = 230A, 3.99V
IGP1 = 7.0e-7 Torr
IGP2 = 8.3e-7 Torr
OMEGA = 1600C
Vacuum stable.
Increasing max setpoint of TGHT to 400A
Re-initiating ramping rate of TGHT at 1.0A/min
Wednesday, June 07, 2017, 15:42
Tapped up to reach final desired temperature.
TGHT = 450A, 7.28V
TBHT = 230A, 4.02V
IGP1 = 9.0e-7 Torr
IGP2 = 1.07e-6 Torr
OMEGA = 1910C
Will remain at max setpoints overnight.
Thursday, June 08, 2017, 08:51
Remained at max setpoints for 17hrs.
TGHT = 450A, 7.28V
TBHT = 230A, 4.02V
IGP1 = 2.6e-7 Torr
IGP2 = 2.9e-7 Torr
OMEGA = 1899C
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Thursday, June 08, 2017, 16:28
Vented in air and taken out this afternoon.
Container looks good!
Transferred into glove box.
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Tuesday, May 30, 2017, 14:40, Laura Lambert, Ta, 42218-14, LP-SIS, Done, Conditioning Ta#52
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Tuesday, May 30, 2017, 14:36
Target consists of 400 discs.
Total packed length 2.9cm [exactly 8.05cm space on both sides]
Total mass 42.8228g [Incl foils + Ta wire on 4 packs]
Target consists of 320 single discs and 4x20 packs of Ta discs
Discs in target are arranged as follows: 80singles / 1pack / 80singles / 2packs / 80singles / 1pack / 80singles
3x Ta Heat shields.
No endcaps inserted, no Rh foil inserted.
Chamber currently pumping down.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 350A at 2.0A/min.
Final desired temperature = 1900C
OMEGA slope = 0.98
Windows cleaned.
Vacuum limit stop at 3.0e-5 Torr, backing off at 4.0e-5 Torr.
Wednesday, May 31, 2017, 09:47
HS water valves opened, no leaks detected.
Tapped up manually to 35A.
Vacuum stable.
IGP1 = 4.58e-7 Torr
IGP2 = 3.68e-7 Torr
Initiating auto ramp.
Wednesday, May 31, 2017, 14:07
IGP1 = 1.11e-6 Torr
IGP2 = 1.13e-6 Torr
TGHT = 354A, 5.45V
TBHT =233A, 4.01V
OMEGA = 1565C
Increasing max setpoint to 400A at same ramping rate.
Wednesday, May 31, 2017, 14:41
IGP1 = 1.19e-6 Torr
IGP2 = 1.24e-6 Torr
TGHT = 401A, 6.37V
OMEGA = 1708C
Increasing max setpoint to 425A at same ramping rate.
Wednesday, May 31, 2017, 15:51
Tapped up to ~1900C
TGHT = 480A, 7.85V
TBHT = 230A, 4.06V
OMEGA = 1912C
IGP1 = 1.85e-6 Torr
IGP2 = 2.06e-6 Torr
Will remain at max setpoints for a couple days before cooling
Friday, June 02, 2017, 13:19
Remained at max setpoint for 2days
TGHT = 480A, 7.85V
TBHT = 230A, 4.06V
OMEGA = 1885C
IGP1 = 2.15e-7 Torr
IGP2 = 2.07e-7 Torr
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Monday, June 05, 2017, 15:18
Vented in air and taken out this morning.
Target looks good
Wednesday, June 07, 2017, 15:41
Endcaps inserted.
Ta heat shield removed.
Rh foil inserted.
Handed off to assembly.
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Tuesday, May 16, 2017, 11:57, Laura Lambert, SiC, 41369-10, HP-FEBIAD-CTL, Done, Sintering SiC#36
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Tuesday, May 16, 2017, 10:56
Target container contains 460 discs of SiC
Target packed length = 17cm.
Mass of SiC(green) = 55.5152g
Consists of 4 packs of 5 and 440 singles.
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Tuesday, May 16, 2017, 15:27
HS water valves turned on, no leaks detected.
Tapped up manually to 30A
Waited ~30min , vacuum stable.
IGP1 = 8.25e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.09 [see elog i.d. # 370 for reasoning behind OMEGA slope choice]
Friday, May 19, 2017, 10:13
TGHT = 250A, 3.11V DR = 248A, 3.3V
TBHT = 137A, 1.68V DR = 140A, 1.73V
OMEGA = 1100C
IGP1= 6.9e-6 Torr DR = 1e-5mbar
IGP2 = 5.9e-6 Torr DR = 6.45e-6 Torr
Vacuum stable.
Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.
Friday, May 19, 2017, 10:33
Change in plan and switching ramping rate to 0.5A/min and 0.2A/min for the TBHT and TGHT respectively.
Friday, May 19, 2017, 14:49
TGHT = 400A, 5.46
TBHT = 200A, 2.66
IGP1 = 2.7e-5 Torr
IGP2 = 2.2e-5 Torr
OMEGA = 1200C
Increasing max setpoint for TGHT to 550A
Decreasing ramping rate to 0.2A/min and 0.1A/min for over the weekend.
Tuesday, May 23, 2017, 09:23
TGHT = 550A, 8.37
TBHT = 230A, 3.14
IGP1 = 1.6e-7 Torr
IGP2 = 1.6e-7 Torr
OMEGA = 1570C
Increasing max setpoint for TGHT to 600A at rate to 0.5A/min
Tuesday, May 23, 2017, 11:45
TGHT = 600A, 9.36
IGP1 = 3.5e-7 Torr
IGP2 = 3.8e-7 Torr
OMEGA = 1675C
Increasing max setpoint for TGHT to 625A at rate to 0.5A/min
Tuesday, May 23, 2017, 13:03
TGHT = 625A, 9.80V
IGP1 = 5.2e-7 Torr
IGP2 = 5.7e-7 Torr
OMEGA = 1715C
OMEGA no longer valid around 640A as temperature drops instantly after tapping up.
Could be due to target movement at high temperature.
No obvious window coating.
Tapped up manually to 660A, 10.49V.
Will remain at max setpoint overnight.
Wednesday, May 24, 2017, 11:13
TGHT = 660A, 10.74V
TGHT power supply = 662A, 11.00V
TBHT = 230A, 3.16V
TBHT power supply = 232A, 3.25V
IGP1 = 4.2e-7 Torr
IGP1 direct readout = 5.9e-7 mbar
IGP2 = 4.6e-8 Torr
IGP2 direct readout = 5e-7 Torr
Evap2 reached max setpoint yesterday afternoon.
Window has thiny coating - see attached photo.
OMEGA = 1800
MIKRON = ~1800
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 24, 2017, 11:36
Change of plan.
TGHT = 620A, TBHT = 210A
Ramping back-up to max setpoints and will remain at those points until vacuum starts to decrease more.
Friday, May 26, 2017, 15:24
IGP1 = 2.1e-7 Torr
IGP2 = 2.2e-7 Torr
TGHT = 660A, 10.72V
TBHT = 230A, 3.21V
All windows coated.
Remained at max setpoints for ~3.5days.
Conditioning process complete.
Initiating auto-cool at 2A/min and 1A/min for the TGHT and TBHT respectively.
Tuesday, May 30, 2017, 14:41
Target vented in air and removed from evap2
Looks good!
Endcaps inserted and expanded.
See photos attached.
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Thursday, April 27, 2017, 15:54, Laura Lambert, SiC, 39530-10, HP-FEBIAD, In progress, Sintering SiC#36
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Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
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Wednesday, May 03, 2017, 13:48, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems, Sintering SiC#36
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Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
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Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
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Wednesday, May 03, 2017, 16:09, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems resolved, Sintering SiC#36
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Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
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Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
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Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
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Wednesday, May 03, 2017, 16:10, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 8x
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Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
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Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
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Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
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Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good!
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Thursday, May 11, 2017, 11:36, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!]
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Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
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Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
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Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
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Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good!
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Thursday, May 11, 2017, 11:30, Laura Lambert, , , , Maintenance, New Ion Gauge for IGP2
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Thursday, May 11, 2017, 11:25
IGP2 has been having problems where sometimes it turns off and requires simply unplugging and plugging back in.
Ion gauge has been replaced.
At first the vacuum box appeared red on epics and when attempting to reset everything nothing would work and the backing pump would try and turn on then timeout.
Apparently this new ion gauge draws slightly more than the old one and this blew a fuse in the PLC.
Old fuse was 2A, so a new 3A fuse has been replaced - seems to be working fine now.
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Thursday, May 11, 2017, 11:25, Laura Lambert, Empty, 41369-10, HP-FEBIAD-CTL, Done, RUSH! Sintering TaC coated container for SiC#36
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Thursday, May 11, 2017, 11:21
Turns out SiC HP-FEBIAD that has finished conditioning is loaded in the wrong container and it should be a SiC HP-FEBIAD cold transfer line...so rush on new target.
Container coated with TaC using new method: Ends taped off, with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'
Container is wrapped with 1x heatshield around each side of cooling fins, not incl center block.
Loaded into EVAP2 and currently pumping down.
Thursday, May 11, 2017, 13:40
IGP1 = 1.85e-6 Torr.
HS water valves opened.
No leaks detected.
Tapped up manually to 35A.
Vacuum stable.
IGP1 = 3.2e-6 Torr
IGP2 = 4.2e-6 Torr
Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C
OMEGA slope = 0.98
Friday, May 12, 2017, 07:57
IGP1 = 4.3e-7 Torr.
IGP2 = 4.4e-7 Torr
TGHT = 233A, 2.8V
TBHT = 130A, 1.6V
Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Friday, May 12, 2017, 08:54
Comparing direct readouts with epics:
IGP1: direct = 1.9e-6 Torr; epics = 1.3e-6 Torr
IGP2: direct = 1.55e-6 Torr; epics = 1.4e-6 Torr
TGHT: direct = 320A, 4.38V; epics = 321A, 4.19V
TBHT: direct = 181A, 2.40V; epics = 178A, 2.34V
Friday, May 12, 2017, 10:28
IGP1 = 1.07e-6 Torr
IGP2 = 1.15e-6 Torr
TGHT = 450A, 6.37V
TBHT = 230A, 3.21V
OMEGA = 1197C
Increasing max setpoint of TGHT = 700A
Friday, May 12, 2017, 13:06
IGP1 = 2.4e-6 Torr
IGP2 = 2.5e-6 Torr
TGHT = 696A, 11.21V
TBHT = 233A, 3.26V
OMEGA = 1758C
Increasing max setpoint of TGHT = 800A
Friday, May 12, 2017, 13:32
TGHT maxed out at 715A but continued ramping.
This was noticed when current set of TGHT = 750A but readout = 715A
This is due to max voltage limit = 12.0V and readout =11.58V
Increasing TGHT max setpoint to 14.0V and restarting auto ramp from 714A
Friday, May 12, 2017, 14:45
Container has reached max setpoint of ~1900C
TGHT setpoint = 775A
TGHT = 769A, 12.54V
TBHT = 233A, 3.28V
IGP1 = 2.94e-6 Torr
IGP2 = 2.99e-6 Torr
OMEGA = 1912C
Will remain at max setpoint over weekend.
See attached photos of temperature measurements using MIKRON while TGHT current set point = 770A.
Photos are not super accurate but good as a rough idea.
Ex. for left side the point in the camera is actually pointed slightly closer to the end of the container but in the photo it looks more centered.
Saturday, May 13, 2017, 10:52 by Anders
Ramping down heaters. Temp 1912 C. Vacuum IGP1 = 5.4e-7 Torr
Monday, May 15, 2017, 13:10
Vented in air and taken out this a.m.
Target container looks good.
Fully sintered coating.
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Wednesday, May 10, 2017, 16:07, Laura Lambert, Empty, , TARGET BOAT, In progress, Conditioning Heat Shield for IGLIS UCx#20 - test stand is down
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Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
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Wednesday, May 10, 2017, 21:33, Anders Mjos, Empty, , TARGET BOAT, In progress, Conditioning Heat Shield for IGLIS UCx#20 - test stand is down
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Laura Lambert wrote: |
Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
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Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down. |
Thursday, May 11, 2017, 10:51, Laura Lambert, Empty, , TARGET BOAT, Done, Conditioning Heat Shield for IGLIS UCx#20 - test stand is down
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Anders Mjos wrote: |
Laura Lambert wrote: |
Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
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Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down.
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Thursday, May 11, 2017, 10:51
vented in air and opened it up this morning.
Heat shield looks good!
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Monday, May 08, 2017, 10:05, Laura Lambert, , , , Maintenance, Turbo pump control box replaced
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Monday, May 08, 2017, 10:05
Turbo pump control box died last week.
Replaced with a new one.
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Thursday, April 20, 2017, 12:45, John Wong, np-SiC, , TARGET BOAT, In progress, Higher Temp Treament: B3-92Mpa pellets
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Thursday, April 20, 2017, 12:38
3 samples are loaded into the Ta boat and wrapped with heat shield (1 long piece, 3 rounds): 2x of B3-92Mpa pellets and 10% pure PAN pellet as control. See lab book page 32 for more details.
The B3-92Mpa pellets were previously heated to 1550C (TGHT 400A/6.94V), see elog#351
Attempting to heat samples up to 1800C to determine the weight loss and shrinkage.
Est. TGHT 480A.
OK to auto ramp to 400A at 1A/min. Check for coating on the window.
Chamber is currently being pumped down.
Thursday, April 20, 2017, 14:28
Pressure 3.14e-6 Torr. Auto ramp TGHT at 1A/min to reach 400A.
Friday, April 21, 2017, 10:56
TGHT at 400A/6.75V, temp at 1475C (75C/0.19V lower).
Tapping up TGHT
Friday, April 21, 2017, 12:32
TGHT ramped up to 530A/9.85V, temp at 1800C.
Friday, April 21, 2017, 15:38
TGHT dropped slightly, no coating on windows.
Checked with Mikron, agreed with the dropped temp.
Tapped up TGHt to 545A/10.1V to reach 1800C. Will keep at that temp for several days.
Wednesday, April 26, 2017, 17:06
Samples have been heated at 1800C (-25C) for 7 days now (see attachment for archiver).
Cooling down TGHT at 1A/min.
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Thursday, April 13, 2017, 12:03, Laura Lambert, SiC, , TARGET BOAT, Done, Sintering SiC pellets
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Thursday, April 13, 2017, 12:01
Pellets made this morning and weighed.
Placed in a graphite boat which is placed inside a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Tuesday, April 18, 2017, 13:53
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 100A, 1.28V
Vacuum stable.
IGP1 = 3.63e-6 Torr.
Initiating auto ramp at a rate of 1.0A/min to 150A
Final desired temperature of 1100C
Tuesday, April 18, 2017, 14:57
TGHT = 150A, 2.08V
Still no temperature reading on OMEGA.
Vacuum stable, IGP1 = 1.16e-6 Torr.
Initiating auto ramp at the same rate of 1.0A/min up to 200A.
Tuesday, April 18, 2017, 15:56
TGHT = 200A, 2.91V
OMEGA = 990C
IGP1 = 8.59e-7 Torr
Tapping up manually to 1100C...
Wednesday, April 19, 2017, 08:34
TGHT = 235A, 3.47V
OMEGA = 1090C
IGP1 = 1.6e-7 Torr.
Has remained at ~1100C since 16:30 yesterday.
Intitiating auto-cool at 2.0A/min
Thursday, April 20, 2017, 08:40
Vented in air and taken out yesterday.
Pellets look good.
No obvious colour change.
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Wednesday, April 05, 2017, 15:42, Laura Lambert, Empty, , TARGET BOAT, In progress, Sintering TaC coating on evap1 target boat
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Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
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Thursday, April 06, 2017, 08:57, Laura Lambert, Empty, , TARGET BOAT, Problems, Sintering TaC coating on evap1 target boat
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Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
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Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
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Thursday, April 06, 2017, 11:15, Laura Lambert, Empty, , TARGET BOAT, Problems resolved, Sintering TaC coating on evap1 target boat
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Laura Lambert wrote: |
Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
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Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
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Thursday, April 06, 2017, 11:12
Turns out it was just a bad connection.
See attached photos.
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Thursday, April 06, 2017, 13:16, Laura Lambert, Empty, 40282-2, TARGET BOAT, Done, Sintering TaC coating on evap1 target boat
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Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
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Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
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Thursday, April 06, 2017, 11:12
Turns out it was just a bad connection.
See attached photos.
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Thursday, April 06, 2017, 13:16
HS water valves opened, no leaks detected.
Tapped up manually to 35A
Waited almost 2hrs
IGP1 = 9.9e-7 Torr
Initiating auto-ramp at 0.2A/min to 400A
Final desired temperature = 1900C
OMEGA slope = 0.98
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
Monday, April 10, 2017, 09:26
IGP1 = 1.79e-7 Torr
TGHT = 400A, 6.47V
OMEGA = 1505C
Tapping up manually to 1900C...
Monday, April 10, 2017, 11:46
TGHT tripped off at 410A, ~1530C
Water is still on and good flow.
Vacuum was stable ~1.8e-7 Torr.
No power trips according to controls.
Not sure of reasoning behind trip.
Initially tried tapping back-up, no current was being applied.
Turned off and back on TGHT power supply - this restarted things and now works again.
Have tapped back up to 35A, vacuum still good.
Restarting auto-ramp to 400A at 1.0A/min
Monday, April 10, 2017, 13:13
Vacuum looks good.
IGP1 = 1.1e-7 Torr
TGHT = 127A, 1.30V
Increasing ramping rate to 2.0A/min
Monday, April 10, 2017, 16:08
IGP1 = 1.5e-7 Torr
TGHT = 400A, 6.24V
OMEGA = 1510V
Increasing auto ramp setpoint to 450A at a rate of 0.2A/min
Wednesday, April 12, 2017, 11:06
IGP1 = 2.96e-7 Torr
TGHT = 555A, 9.74V
OMEGA = 1935C
Has remained at max setpoints overnight.
Initiating auto-cool at 2.0A/min
Thursday, April 13, 2017, 11:59
vented in air and opened up this morning.
container looks good.
see photo attached.
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Friday, March 31, 2017, 12:22, John Wong, np-SiC, , TARGET BOAT, In progress, Thermo test: B3 Pellets (13.3K-PSI)
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Friday, March 31, 2017, 12:21
Two compressed pellets loaded into the target boat and wrapped with Ta foil. (see lab book p32 for details).
Chamber is pumping down.
Desired temp 1550C, TGHT expected to be around 400A.
Friday, March 31, 2017, 16:31
Auto-ramp at 0.5A/min to reach 350A.
Saturday, April 01, 2017, 12:30
TGHT reached to 350A/5.7V, temp around 1200C - notice voltage is much lower than previous process (ID 351), possible target/heat shield shorted therefore lower temp observed. (This should not cause any damage to the container.)
Continue to ramp up to 400A. Notice some evolution of gasses similar to the previous process (ID351) during ramping up of TGHT around 220A . (see attachment1)
Saturday, April 01, 2017, 13:52
TGHT reached to 400A/6.7V; temp stabilized at 1400C.
Tap up to 1550, TGHT 456A/8.08V (3.7KW, about 1KW higher than before).
Pressure coming down (see attachment 2)
Hold temp for several days.
Saturday, April 01, 2017, 17:22
Temp went up by 10C. Lowered TGHT to 450A.
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Monday, March 13, 2017, 15:34, Anders Mjos, Ta, 41790-4, LP-SIS, Done, Conditioning Ta#51
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Target container wrapped in 3x heat shield foils and installed by JW
Monday, March 13, 2017, 15:33: Opened water for HS. Vacuum stable at IG1 1E-6 T
Monday, March 13, 2017, 15:48: TGHT / TBHT to 30 / 15 A.
Monday, March 13, 2017, 15:54: Started auto-ramping to TGHT / TBHT 150 / 75 A at 1 / 0.5 A/min. Good/bad vacuum 3 / 4 E-5 Torr
Tuesday, March 14, 2017, 08:23: Continue auto-ramping to TGHT / TBHT 300 / 150 A. Vacuum stable at IG1 2.3E-7 T
Tuesday, March 14, 2017, 11:18: Continue auto-ramping to TGHT / TBHT 350 / 200 A. Vacuum stable at IG1 3.8E-7 T
Wednesday, March 15, 2017, 08:31: Continue auto-ramping to TGHT 375. Vacuum stable at IG1 2.5E-7 T. Omega at 1500 C
Wednesday, March 15, 2017, 16:34: Continue auto-ramping to TGHT 500. Vacuum increased to IG1 5.5E-7 T. Omega at 1887 C
Thursday, March 16, 2017, 08:34: Continue auto-ramping to TGHT 520. Vacuum increased to IG1 3.3E-7 T. Omega at 1888 C
Thursday, March 16, 2017, 08:48: TGHT at 521 A 8.99 V. Omega at 1899 C
Friday, March 17, 2017, 08:25: TGHT at 521 A 8.88 V. Omega at 1886 C. Vacuum IG1 2.5E-7 Torr
Ramping down
Wednesday, March 22, 2017, 08:42: Turbo pump stopped |
Saturday, March 11, 2017, 11:58, John Wong, np-SiC, , TARGET BOAT, Done, Thermo test B3 Pellets
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Friday, March 10, 2017, 17:29
Three B3 pellets are loaded into the container for thermo test.
(see lab book1 Pg 26, 28-30 for more detail about the materials)
Desired temp ~1500C; one long-sheet of Ta foil is used, est 400A.
Auto ramping 0.5A/min to 300A first. Check later...
Saturday, March 11, 2017, 11:58
Increased TGHT from 300A to 350A last night at ramping rate of 0.5A/min.
Tapped up further from 350A to 400A, 6.92V (2.8kW), Temp measured at ~1550C.
Pressure peaked at 1.5e-6 Torr and coming down when ramping TGHT from 350A to 400A. (see attachment1)
Will remain at the current. Continue monitoring..
Monday, March 13, 2017, 01:14
Temp was held at 1550C for about 1.5days. Vac stabilized at 3.08e-7 torr. TGHT 400A/6.94V.
Initiated cooling at 1A/min.
Next, Materials inspection.
Monday, March 13, 2017, 11:24
Target has been at room temp for about 4 hours. Venting chamber.
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Tuesday, February 21, 2017, 15:21, Laura Lambert, Empty, 42218-1, LP-IG-LIS, Done, sintering TaC coating on UCx#20 container
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Tuesday, February 21, 2017, 15:19
Container coated with TaC using 'flushing technique' and let dry overnight.
Cleaned ionizer tube with acetone, no coating inside ionizer tube
Wrapped with 3 x Ta heat shields, incl center block
Currently pumping down in evap2
OMEGA slope = 0.98
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
Wednesday, February 22, 2017, 09:41
HS water valves opened, no leaks detected.
Tapped up manually to 35A
Waited ~45min
Vacuum stable.
IGP1 = 1.2e-6 Torr
Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A
Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A
Once max setpoints achieved, will tap up manually to final desired temperature of 1900C
Friday, February 24, 2017 by Anders
Continue manually to 1900 C
Friday, February 24, 2017, 16:24: TGHT at 400 A 6.35V IG1 = 4.5e-7 Torr 1660 C
Friday, February 24, 2017, 16:57: TGHT at 410 A 6.6 V IG1 = 5.0e-7 Torr 1700 C
Sunday, February 26, 2017 by Anders
Sunday, February 26, 2017, 14:13: TGHT at 425 A 6.9 V IG1 = 2.5e-7 Torr
Lab closed for weekend. No access to temp reading.
Monday, February 27, 2017, 16:12
Tapped up manually to 1900C this morning.
TGHT = 490A, 8.14V
TBHT = 230A, 2.98V
MIKRON = 1911C
OMEGA = 1904C
evap2 has remained at max setpoints for ~6hrs
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Tuesday, February 28, 2017, 11:57
Container finished sintering.
Vented in air and opened up this morning.
Container looks good
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Friday, February 03, 2017, 14:18, Laura Lambert, Endcaps, , TARGET BOAT, Problems, Sintering TaC coating on Ta endcaps and springs
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Friday, February 03, 2017, 14:17
The endcaps are stacked together with a punched out disc of graphite foil placed in between each endcap for separation so endcaps won't fuse together.
The end caps are further wrapped in a larger piece of graphite foil to hold together as a tube [same method used in elogID # 158 and 235]
There are also 4 coated springs, 2 on each side of the endcaps tube, with the endcaps tube residing in the middle of the boat.
The boat is wrapped with 3-layers of Ta heatshields.
Chamber is currently being pumped down.
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
OMEGA slope = 0.98
Monday, February 06, 2017, 09:29
Power outage this weekend and evap2 tripped off.
Re-pumping down now...
Tuesday, February 07, 2017, 08:54
HS water valves opened, no leaks detected.
IGP1 = 1.9e-7 Torr
Tapped up manually to 35A
Vacuum stable.
IGP1 = 2.0e-7 Torr
Initiating auto-ramp at 0.2A/min with a final setpoint of 450A.
Final desired temperature = 1800C
Wednesday, February 08, 2017, 09:52
IGP1 = 2.98e-7 Torr
TGHT = 325A, 3.5V
Vacuum stable.
Increasing ramping rate to 1.0A/min
Wednesday, February 08, 2017, 11:46
IGP1 = 6.3e-7 Torr
TGHT = 433A, 4.89V
Increasing max setpoint to TGHT = 500A
OMEGA has still yet to show a temperature...should be reading points at this high in current
Will go down to the lab and follow up on OMEGA settings to confirm everything is set up ok before proceeding to a higher current...
Wednesday, February 08, 2017, 16:03
IGP1 = 4e-7 Torr
TGHT = 500A, 5.75V
OMEGA still not reading
Initiating auto-cool at -2A/min
Will update elog with more details tomorrow
Thursday, February 09, 2017, 10:52
Evap2 was cooled down and opened up this morning.
Turns out both legs on the target boat were touching the new heatshield and therefore had been loosing power.
Normally a boat at 500A would read ~1800C, in this scenario at 500A the boat read ~1000C.
A lot of power was being lost into the heatshield.
See photos attached of target boat sitting at 500A.
The heatshield is currently being ground down in those two spots to accommodate the target boat.
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Tuesday, February 14, 2017, 15:44, Laura Lambert, Endcaps, , TARGET BOAT, Problems resolved, Sintering TaC coating on Ta endcaps and springs
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Laura Lambert wrote: |
Friday, February 03, 2017, 14:17
The endcaps are stacked together with a punched out disc of graphite foil placed in between each endcap for separation so endcaps won't fuse together.
The end caps are further wrapped in a larger piece of graphite foil to hold together as a tube [same method used in elogID # 158 and 235]
There are also 4 coated springs, 2 on each side of the endcaps tube, with the endcaps tube residing in the middle of the boat.
The boat is wrapped with 3-layers of Ta heatshields.
Chamber is currently being pumped down.
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
OMEGA slope = 0.98
Monday, February 06, 2017, 09:29
Power outage this weekend and evap2 tripped off.
Re-pumping down now...
Tuesday, February 07, 2017, 08:54
HS water valves opened, no leaks detected.
IGP1 = 1.9e-7 Torr
Tapped up manually to 35A
Vacuum stable.
IGP1 = 2.0e-7 Torr
Initiating auto-ramp at 0.2A/min with a final setpoint of 450A.
Final desired temperature = 1800C
Wednesday, February 08, 2017, 09:52
IGP1 = 2.98e-7 Torr
TGHT = 325A, 3.5V
Vacuum stable.
Increasing ramping rate to 1.0A/min
Wednesday, February 08, 2017, 11:46
IGP1 = 6.3e-7 Torr
TGHT = 433A, 4.89V
Increasing max setpoint to TGHT = 500A
OMEGA has still yet to show a temperature...should be reading points at this high in current
Will go down to the lab and follow up on OMEGA settings to confirm everything is set up ok before proceeding to a higher current...
Wednesday, February 08, 2017, 16:03
IGP1 = 4e-7 Torr
TGHT = 500A, 5.75V
OMEGA still not reading
Initiating auto-cool at -2A/min
Will update elog with more details tomorrow
Thursday, February 09, 2017, 10:52
Evap2 was cooled down and opened up this morning.
Turns out both legs on the target boat were touching the new heatshield and therefore had been loosing power.
Normally a boat at 500A would read ~1800C, in this scenario at 500A the boat read ~1000C.
A lot of power was being lost into the heatshield.
See photos attached of target boat sitting at 500A.
The heatshield is currently being ground down in those two spots to accommodate the target boat.
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Tuesday, February 14, 2017, 15:43
Heatshield was ground back and target boat now fits nicely into heatshield without contact.
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Tuesday, February 14, 2017, 15:48, Laura Lambert, Endcaps, , TARGET BOAT, Done, Sintering TaC coating on Ta endcaps and springs
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Laura Lambert wrote: |
Laura Lambert wrote: |
Friday, February 03, 2017, 14:17
The endcaps are stacked together with a punched out disc of graphite foil placed in between each endcap for separation so endcaps won't fuse together.
The end caps are further wrapped in a larger piece of graphite foil to hold together as a tube [same method used in elogID # 158 and 235]
There are also 4 coated springs, 2 on each side of the endcaps tube, with the endcaps tube residing in the middle of the boat.
The boat is wrapped with 3-layers of Ta heatshields.
Chamber is currently being pumped down.
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
OMEGA slope = 0.98
Monday, February 06, 2017, 09:29
Power outage this weekend and evap2 tripped off.
Re-pumping down now...
Tuesday, February 07, 2017, 08:54
HS water valves opened, no leaks detected.
IGP1 = 1.9e-7 Torr
Tapped up manually to 35A
Vacuum stable.
IGP1 = 2.0e-7 Torr
Initiating auto-ramp at 0.2A/min with a final setpoint of 450A.
Final desired temperature = 1800C
Wednesday, February 08, 2017, 09:52
IGP1 = 2.98e-7 Torr
TGHT = 325A, 3.5V
Vacuum stable.
Increasing ramping rate to 1.0A/min
Wednesday, February 08, 2017, 11:46
IGP1 = 6.3e-7 Torr
TGHT = 433A, 4.89V
Increasing max setpoint to TGHT = 500A
OMEGA has still yet to show a temperature...should be reading points at this high in current
Will go down to the lab and follow up on OMEGA settings to confirm everything is set up ok before proceeding to a higher current...
Wednesday, February 08, 2017, 16:03
IGP1 = 4e-7 Torr
TGHT = 500A, 5.75V
OMEGA still not reading
Initiating auto-cool at -2A/min
Will update elog with more details tomorrow
Thursday, February 09, 2017, 10:52
Evap2 was cooled down and opened up this morning.
Turns out both legs on the target boat were touching the new heatshield and therefore had been loosing power.
Normally a boat at 500A would read ~1800C, in this scenario at 500A the boat read ~1000C.
A lot of power was being lost into the heatshield.
See photos attached of target boat sitting at 500A.
The heatshield is currently being ground down in those two spots to accommodate the target boat.
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Tuesday, February 14, 2017, 15:43
Heatshield was ground back and target boat now fits nicely into heatshield without contact.
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Tuesday, February 14, 2017, 15:44
Boat with endcaps and springs reloaded today and pumped back down this afternoon.
HS water valves opened, no leaks detected.
Tapped up manually to 35A
Vacuum stable.
IGP1 = 3.5e-6 Torr
Initiating auto-ramp at 0.2A/min with a final setpoint of 400A.
Final desired temperature = 1800C
Wednesday, February 15, 2017, 10:24
IGP1 = 7.2e-7 Torr
TGHT = 260A, 3.95V
OMEGA = 1158C
Vacuum stable.
Increasing ramping rate to 1.0A/min.
Wednesday, February 15, 2017, 13:02
IGP1 = 2.0e-6 Torr
TGHT = 400A, 6.67V
OMEGA = 1530C
Increasing final setpoint to 450A
Wednesday, February 15, 2017, 13:55
IGP1 = 2.5e-6 Torr
TGHT =450A, 7.7V
OMEGA = 1640C
Increasing final setpoint to 500A
Wednesday, February 15, 2017, 15:13
IGP1 = 1.8e-6 Torr
TGHT = 500A, 8.59V
OMEGA = 1770C
MIKRON = 1740C
Tapping up manually to ~1800C...
Thursday, February 16, 2017, 09:09
IGP1 = 5.28e-7 Torr
TGHT = 520A, 9.1V
OMEGA = 1821C
Target boat has remained at max setpoints for 17.5hrs.
Initiating auto-cool at 1A/min
Thursday, February 16, 2017, 13:49
Increasing auto-cool to 2.0A/min
Friday, February 17, 2017, 16:00
Vented in air and opened up today.
Endcaps looks good see photos attached
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Thursday, February 09, 2017, 23:28, John Wong, np-SiC, , TARGET BOAT, Done, Thermotest: SiC-SiO2-Lys and SiC pellets
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Thursday, February 09, 2017, 23:26
There are two types of samples being test for thermal stability:
1. SiC-SiO2-Lys nanofiber mats
2. SiC pellets
(see Lab Book for more info)
Desired temperature: ~1500C
One-Ta heat shield is used, est. TGHT 450A.
Thursday, February 09, 2017, 23:38
TGHT currently at 322A/5.28V, OMEGA 1204C.
Vac 2.9e-6 Torr.
Friday, February 10, 2017, 08:58
TGHT at 400A, temp at 1425C for 8 hours.
Decided to cool down for analysis. Check for carboreduction for SiO2 at 1400C. Then continue to ramp up to 1500C.
Ramping down at 2A/min
Friday, February 10, 2017, 10:47
Rapid out-gas (2.7e-6 to 3.8e-6 Torr) from TGHT 330A until current stopped at 400A (see attachment). Could be the evolution of O2 from SiO2...
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