Tuesday, May 16, 2017, 10:56

Target container contains 460 discs of SiC 

Target packed length = 17cm. 

Mass of SiC(green)  = 55.5152g

Consists of 4 packs of 5 and 440 singles.

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 

 Tuesday, May 16, 2017, 15:27

HS water valves turned on, no leaks detected.

Tapped up manually to 30A

Waited ~30min , vacuum stable.

IGP1 = 8.25e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.09 [see elog i.d. # 370 for reasoning behind OMEGA slope choice]

 Friday, May 19, 2017, 10:13

TGHT = 250A, 3.11V     DR = 248A, 3.3V

TBHT = 137A, 1.68V     DR = 140A, 1.73V

OMEGA = 1100C

IGP1= 6.9e-6 Torr     DR = 1e-5mbar

IGP2 = 5.9e-6 Torr     DR = 6.45e-6 Torr

Vacuum stable.

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.

 Friday, May 19, 2017, 10:33

Change in plan and switching ramping rate to 0.5A/min and 0.2A/min for the TBHT and TGHT respectively.

 Friday, May 19, 2017, 14:49

TGHT = 400A, 5.46

TBHT = 200A, 2.66

IGP1 = 2.7e-5 Torr

IGP2 = 2.2e-5 Torr

OMEGA = 1200C

Increasing max setpoint for TGHT to 550A

Decreasing ramping rate to 0.2A/min and 0.1A/min for over the weekend.

 Tuesday, May 23, 2017, 09:23

TGHT = 550A, 8.37

TBHT = 230A, 3.14

IGP1 = 1.6e-7 Torr

IGP2 = 1.6e-7 Torr

OMEGA = 1570C

Increasing max setpoint for TGHT to 600A at rate to 0.5A/min

 Tuesday, May 23, 2017, 11:45

TGHT = 600A, 9.36

IGP1 = 3.5e-7 Torr

IGP2 = 3.8e-7 Torr

OMEGA = 1675C

Increasing max setpoint for TGHT to 625A at rate to 0.5A/min

 Tuesday, May 23, 2017, 13:03

TGHT = 625A, 9.80V

IGP1 = 5.2e-7 Torr

IGP2 = 5.7e-7 Torr

OMEGA = 1715C

OMEGA no longer valid around 640A as temperature drops instantly after tapping up.

Could be due to target movement at high temperature.

No obvious window coating.

Tapped up manually to 660A, 10.49V.

Will remain at max setpoint overnight.

 Wednesday, May 24, 2017, 11:13

TGHT = 660A, 10.74V

TGHT power supply = 662A, 11.00V

TBHT = 230A, 3.16V

TBHT power supply = 232A, 3.25V

IGP1 = 4.2e-7 Torr

IGP1 direct readout = 5.9e-7 mbar

IGP2 = 4.6e-8 Torr

IGP2 direct readout = 5e-7 Torr

Evap2 reached max setpoint yesterday afternoon.

Window has thiny coating - see attached photo.

OMEGA = 1800

MIKRON = ~1800

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Wednesday, May 24, 2017, 11:36

Change of plan.

TGHT = 620A, TBHT = 210A

Ramping back-up to max setpoints and will remain at those points until vacuum starts to decrease more.

 Friday, May 26, 2017, 15:24

IGP1 = 2.1e-7 Torr

IGP2 = 2.2e-7 Torr

TGHT = 660A, 10.72V

TBHT = 230A, 3.21V

All windows coated.

Remained at max setpoints for ~3.5days.

Conditioning process complete.

Initiating auto-cool at 2A/min and 1A/min for the TGHT and TBHT respectively.

 Tuesday, May 30, 2017, 14:41

Target vented in air and removed from evap2

Looks good!

Endcaps inserted and expanded.

See photos attached.

Wednesday, May 16, 2018, 09:56

Container coated with TaC using 'flushing technique' and let dry over weekend.

Cleaned ionizer tube with acetone, no coating inside ionizer tube.

Wrapped with 3 x Ta heat shields, not incl center block

OMEGA slope = 0.98

*NOTE: realized after pumping down, filament on IGP2 is burnt out and needs replacing, will order a new one and use IGP1 for this process

Thursday, May 17, 2018, 13:15 

HS water valves remained open since the last time evap2 was used, no leak check done.

Tapped up manually to 50A.

Waited ~1hr

Vacuum stable.

IGP1 = 1e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C

Friday, May 18, 2018, 13:00 

Tapped up manually.

TGHT = 495A, 8.84V

TBHT = 230A, 3.26V

MIKRON = 2000C

Filament = 1910C

OMEGA = 1910C

Will remain at max setpoints over weekend.

Tuesday, May 22, 2018, 10:04 

Remained at max setpoints over long wknd.

TGHT = 495A, 8.85V

TBHT = 230A, 3.26V

IGP1 = 2.47e-7 Torr

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Wednesday, May 23, 2018, 10:08 

Vented in air this morning.

Container looks good!

Transferred into glove box.

 Sunday, July 22, 2012, 20:30

The NiO target materials were loaded into the container today.  

Total discs = 500, (10 discs/pack) 

length (after loaded) = 9.0cm 

Target container is wrapped with Ta-heat shields, and will be removed after the sintering process. 

One regular end cap is inserted (with Ni-foil inserted as a divider).  The caps, however, are very loose (tried 2 caps and still loose).  Hopefully the thermo diffusion bonding will seal the cap... 

The other end is inserted with a D-cap for out-gassing proposes, and will be replaced with the regular end-cap after the process. 

(see attachment#1)

Sunday, July 22, 2012, 20:48 

The camber has been pumped down and currently IG1=1.3e-6 Torr.

The HS cooling water was turned on and no leaks were detected.  

TGHT and TBHT were stepped up to 50A. 

Auto-ramping is initiated at 0.2A/min for TGHT max = 250A, TBHT max = 230A. 

 Thursday, July 26, 2012, 23:31

TGHT and TBHT have reached to 250A (local @ 242A/2.88V) and 230A, respectively, and have stayed for ~4hrs (see attachment#2)  

Currently, IGP1 = 4.9e-7 Torr, IGP2 = 3.5e-7 Torr, CG1B = 13mTorr. 

Initiating auto-cool down at 2A/min.  

 Monday, July 30, 2012, 15:11

The chamber was vented and the target was removed.

There was significant condensation oily fluid coated Cu-heatshield lid and around the ionizer opening.

Overall, the target looks very good.  The NiO target material was nicely sintered.  No shrinkage or loose particles were observed (see attachment #3).

The endcap, however, was not properly fitted and it just fell off, (see attachment #4). 

Both ends of the target are currently opened; the expension tool for the endcap is in order and hopefully this will solve the problem.

The target is being stored in the fumehood

Tuesday, August 14, 2012, 15:44

This SiC target was prepared in May 2011 with the Evaporator#1.  The target will not used for online. 

Two endcaps were inserted with the new expansion tool.  The target will be heated up to the normal operating condition (TGHT =580A, TBHT = 230A). 

The chamber is currently being pumped down. 

 Tuesday, August 14, 2012, 16:21

Earlier, the Cu-heat shield was removed from the evaporator to replace the insulators, so all the seals were placed with new ones.  However,

there seems to be some leaks after the HS cooling water is turned on.  (see attachment#1).

The TP off, and the chamber is vented for investigation.

 Tuesday, August 14, 2012, 17:25

All the 3 seals for the Cu-heat shield were replaced.  The chamber has been pumped down and the HS water valve is open.  No leaks are detected.

Tuesday, August 14, 2012, 17:29

Initiated auto-ramping at 2A/min for both TGHT and TBHT.

Parameter constraints: good vac @ 2.0e-5 Torr, bad vac @ 3.0e-5 Torr.

Currently, IG1 @ 6.5e-6 Torr.

 Wednesday, August 15, 2012, 09:52

TGHT and TBHT have reached to 520A and 230A, respectively, and have stayed at the currents for about 10 hours. (see attachment #2) 

IG is currently at 7.7e-7 Torr.  

Initiating auto-cool down at 2A/min. 

 Thursday, August 16, 2012, 11:23

Chamber is vented.

Wednesday, March 06, 2013

The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A.

Thermocouple channels are as follows:

T1: Cu block on CTL
T2: Heat Shield above CTL
T3: Heat Shield cooling water Supply
T4: Heat Shield cooling water Return

Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.

Test results attached.
 

Anders Mjos wrote:

Wednesday, March 06, 2013 The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A. Thermocouple channels are as follows: T1: Cu block on CTL T2: Heat Shield above CTL T3: Heat Shield cooling water Supply T4: Heat Shield cooling water Return Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.

 Wednesday, March 06, 2013, 17:23

The target has been pumping down to 5.3 e-7 Torr.  On the RGA mass scan, mainly H2O (mass 18 + constituents) was detected at ~2.7pA (see attachment #1).

The target will be heated up: TGHT = 850A (rate @ 1A/min); TBHT = 300A (rate @ 1A/min).

 Thursday, March 07, 2013, 11:51

TGHT and TBHT reached to 850A (local, 845A\13.80V) and 300A, respectively.  The out gassing of CO (mass 28) reached to ~5pA at the max currents.  (see attachment #2) 

 TBHT will be ramped down to 0A to compare the temperatures.  

 Thursday, March 07, 2013, 15:55

TBHT at 0A.  See attachment#3 for the temperatures and RGA data before further ramping down the TGHT.

Monday, March 11, 2013

The CTL test target was installed again for a second thermal test. CTL block fastened to HS with 1 in lbs. A small piece of Ta-foil of 0.001" thickness was used between the CTL Cu-block and the Ta transfer line to reduce the heat transfer..

Thermocouples were re-attached to CTL and Heat Shield (see above for channels #s).

See attached graph (PDF) for details.

Anders Mjos wrote:

Anders Mjos wrote: Wednesday, March 06, 2013 The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A. Thermocouple channels are as follows: T1: Cu block on CTL T2: Heat Shield above CTL T3: Heat Shield cooling water Supply T4: Heat Shield cooling water Return Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.   Monday, March 11, 2013 The CTL test target was installed again for a second thermal test. CTL block fastened to HS with 1 in lbs. A small piece of Ta-foil of 0.001" thickness was used between the CTL Cu-block and the Ta transfer line to reduce the heat transfer.. Thermocouples were re-attached to CTL and Heat Shield (see above for channels #s).

 Monday, March 11, 2013, 15:55

Chamber was pumped down to 2 e-7 Torr.  HS water valve opened and no leaks were detected.  

TGHT and TBHT are ramping up to 850A and 300A at 2A/min, respectively.  

RGA is running... 

Tuesday, March 12, 2013, 10:44  

TGHT/TBHT reached to max currents. 

See attachment #1 for temperature and RGA measurements. 

Cooling down in process... 5A/min. 

Wednesday, March 13, 2013 

Thermocouple channels (see attached PDF for photos)
T1 - Left target leg at tube
T2 - Between cooling fins close to tube, left side
T3 - Supply water HS
T4 - Return water HS

Friday, March 22, 2013

Test not conducted. Target removed.

Thursday, March 12, 2013 

The CTL was removed and target heated to 580A / 300A

T1: Left target leg close to tube
T2: Heat Shield above CTL
T3: Heat Shield cooling water Supply
T4: Heat Shield cooling water Return

Thursday, March 13, 2013  

The target was cooled down 

Results attached as PDF and Excel

Target installed with 4 T/C

The target assembly is ITD0300 with the CTL Cu cooling block slightly modified.

Ch1 - CTL cooling block T/C feedtrough
Ch2 - Heat shield below left gripper arm - T/C feedthrough
Ch3 - Heat shield below left gripper arm - 9 pin connector
Ch4 - Target left side leg on tube - 9 pin connector

Friday, April 19, 2013, 15:23: Roughing

Friday, April 19, 2013, 15:41: Started turbo

Monday, April 22, 2013, 09:43: Opened water supply. Vacuum stable at 2.8E-7 T (IGP1)

Anders Mjos wrote:

Target installed with 4 T/C The target assembly is ITD0300 with the CTL Cu cooling block slightly modified. Ch1 - CTL cooling block T/C feedtrough Ch2 - Heat shield below left gripper arm - T/C feedthrough Ch3 - Heat shield below left gripper arm - 9 pin connector Ch4 - Target left side leg on tube - 9 pin connector Friday, April 19, 2013, 15:23: Roughing Friday, April 19, 2013, 15:41: Started turbo Monday, April 22, 2013, 09:43: Opened water supply. Vacuum stable at 2.8E-7 T (IGP1)

Monday, April 22, 2013, 18:48

Ramping TGHT/TBHT to 850A/300A at 1A/min.

Tuesd ay, April 23, 2013, 10:07

TBHT / TGHT: 820A / 300A

TGHT:RDCUR: 816.6A
TBHT:RDCRU: 303.5A

Local P/S displays
TGHT: 821A / 11.05V
TBHT: 307A / 4.37V

Tuesday, April 23, 2013, 10:45: Ramping down TBHT to 0A @ 5A/min

Tuesday, April 23, 2013, 12:49: Ramping down TGHT to 0A @ 5A/min

Tuesday, April 23, 2013, 15:52: Swithced off TGHT and TBHT P/S. TGHT P/S showed 30A read back value, while local value was 0A

 Wednesday, April 24, 2013, 09:53: Turbo stopped

Wednesday, April 24, 2013, 12:00: Target removed 

The ionizer tube was found to have deformed as seen in the attached photo.

 CTL block on T/C F/T Ch 1
Supply on Ch 3
HS Return on Ch 4

Tuesday, April 30, 2013, 11:20: Roughing

Tuesday, April 30, 2013, 11:45: Turbo started

Wednesday, May 01, 2013, 08:43: Cooling water opened. Vacuum stable at 5.1E-7 T (IGP1)

Wednesday, May 01, 2013, 08:48: Ramping TGHT and TBHT to 850A and 300A at 1A/60s

Thursday, May 02, 2013, 09:10: TGHT reached voltage limit (12V) at ~780A yesterday at ~10pm. Increased limit to 12.5V and continued auto ramping. CTL block temp ~80C

Thursday, May 02, 2013, 10:08: TGHT voltage limit changed to 13V. TGHT:RDCUR goes to ~810A with TGHT:RDVOL at 12.5V. CTL block temp ~80C

Thursday, May 02, 2013, 11:33: TGHT manually stepped to 850A RDCUR at 846A, RDVOL at 13.1V. CTL block temp ~84C

Thursday, May 02, 2013, 15:13: Ramping down TGHT and TBHT to 580A and 280A at 2A/min and 1A/min

Friday, May 03, 2013, 08:30:  TGHT and TBHT at 580A and 280A. CTL block temp ~60C 

Friday, May 03, 2013, 08:37: Ramping down TGHT and TBHT to 0 at 2/min and 1A/min

Friday, May 03, 2013, 11:04: T/C logger removed

Monday, May 06, 2013, 09:37: Turbo stopped.

Monday, May 06, 2013, 10:26: Venting

Tuesday, May 14, 2013, 17:04

Target oven is coated with TaC, and wrapped with 3-Ta heat shields.

TGHT and TBHT will be ramped up to 820A and 300A, respectively.

Ramping rate set to 1A/min.

Good Vac at 3.e-5 Torr, Bad Vac @ 4.0e-5 Torr.

Chamber is currently being pumped...

 Wednesday, May 15, 2013, 10:56

Chamber has pumped down to 4.5e-7 Torr. 

HS cooling water valves opened; no leaks were detected.

Stepping up TGHT/TBHT to 80A; monitoring vacuum.

 Wednesday, May 15, 2013, 11:26

Pressure is increasing.  TGHT setpoint @ 80A, readback @ 88.6A/0.603V, local @ 83A/0.80V.

 Wednesday, May 15, 2013, 12:08

TGHT/TBHT stepped up to 140A and tripped off at high limit vacuum.

Restarted p/s and set TBHT/TGHT at 100A

Initiated auto ramping...

 Friday, May 17, 2013, 11:39

TGHT and TBHT reached to 820A and 300A, respectively.  Target has been heating at the max currents for ~12hrs. 

Vacuum is coming down to 4.3e-7 Torr. 

The TaC coating sintering is completed.

Autocooling is initiated.  TGHT ramping rate @ 2A/min, and 1A/min for TBHT.

Wednesday, May 22, 2013, 10:43

Sintering complete.

Chamber will be vented

Monday, June 17, 2013, 16:57

Target is loaded with 510 SiC discs

Container was previously coated with TaC and sintered

SiC is wrapped with tantalum heat shield

Chamber is currently being pumped down

Laura Lambert wrote:

Monday, June 17, 2013, 16:57 Target is loaded with 510 SiC discs Container was previously coated with TaC and sintered SiC is wrapped with tantalum heat shield Chamber is currently being pumped down

 Tuesday, June 18, 2013, 16:16

HS water valves opened; no leaks were detected.

IG @ 8.9e-7 Torr.

Note: This target has a regular end cap inserted on one end, and the other with a D-cap. 

TGHT will be heated up to 820A and TBHT to 300A; ramping rate at 1A/min.

Stepped up TGHT/TBHT to 60A.  Vacuum slowly increasing... 

 Tuesday, June 18, 2013, 17:55

Stepped up TGHT/TBTH to 80A.  10 mins later, pressure went beyond the limit and tripped of the p/s.  F!

Allowed vacuum to come down below 8e-5 Torr.  Stepped down TGHT/TBHT to 50A.

Currently IG @ 4.8-5 Torr. 

Initiated auto-ramping:  setting: Good Vac = 3e-5 Torr, Bad Vac = 4.0e-5 Torr. 

 Thursday, June 20, 2013, 06:21

About 10 min ago, Evap tripped off due to high vacuum. 

Vacuum came back down below the trip limit and both TGHT/TBHT p/s were stepped down to 40A and turned back on.

Changed auto ramping rate to 05A/120min.  

The process continues...  (And I'm going back to sleep!) 

 Friday, June 21, 2013, 15:19

Vacuum is close to the trip limit. 

Change the ramping rate to 0.2A/120min. 

 Monday, June 24, 2013, 17:04

Organic burnt out is complete and vacuum has come down to ~9.0e-6 Torr.

Increase ramping rate to 0.2A/60min - The sintering process should take about another 2 days if everything goes smoothly. 

 Wednesday, June 26, 2013, 17:29

TGHT & TBHT have reached to 820A and 300A, respectively, for 4 hours.

Vacuum is at 9e-7 Torr. 

Cooling down is in progress, at a rate of 1.0A/min for TGHT and 0.5A/min for TBHT.

The target will be ready to come out by tomorrow.

 Thursday, June 27, 2013, 11:02

TGHT/TBHT reached to 0A.  Vacuum is leveled at 1.2e-7 Torr. 

Chamber will be vented in air soon.

Thursday, August 08, 2013, 15:19

NiO target materials loaded into the container yesterday.

Total discs = 530, (5 discs/pack)

length [after loaded] = 9.0cm

Target container is wrapped with Ta-heat shields, and will be removed after sintering process.

No end caps were inserted.

The chamber has been pumped down and currently IG1 = 3.8x10-06 Torr.

The HS cooling water was turned on and no leaks were detected.

TGHT and TBHT have been stepped up to 50A.

Auto-ramping setting:

0.2A/min for TGHT max = 250A, TBHT max = 230A.

Good vacuum = 3.00e-05 Torr

Bad vacuum = 4.00e-05 Torr

**See attachment #1 for pictures of target pre-sintering

Laura Lambert wrote:

Thursday, August 08, 2013, 15:19 NiO target materials loaded into the container yesterday. Total discs = 530, (5 discs/pack) length [after loaded] = 9.0cm Target container is wrapped with Ta-heat shields, and will be removed after sintering process. No end caps were inserted. The chamber has been pumped down and currently IG1 = 3.8x10-06 Torr. The HS cooling water was turned on and no leaks were detected. TGHT and TBHT have been stepped up to 50A. Auto-ramping setting: 0.2A/min for TGHT max = 250A, TBHT max = 230A. Good vacuum = 3.00e-05 Torr Bad vacuum = 4.00e-05 Torr **See attachment #1 for pictures of target pre-sintering

 Thursday, August 08, 2013, 17:26

Pressure is stabilizing at ~2.2e-5 Torr.  TGHT/TBHT at 50A.

Initiated auto-ramping... 

Sunday, August 11, 2013, 21:30  

TGHT/TBHT have reached to 250A/230A.  Target have been heated over the weekend.  

Cooling down initiated; 2A/min.  

The chamber wil be vented in air tomorrow. 

 Monday, August 12, 2013, 18:01

The sinterring process is complete. 

The target is ready to be removed from the evaporator, and the endcaps will be inserted.

 Tuesday, June 17, 2014, 13:11

Target container is coated with TaC.

Container is wrapped with 3x Ta-heat shields.

Currently being pumped down.

For sintering process:

TGHT and TBHT will be ramped up to 820A and 300A respectively at 0.1A/min

 Tuesday, June 17, 2014, 14:22

HS water cooling valves opened, no leaks detected.

IGP1 @1.8e-6 Torr

TGHT max = 820A/ 17V

TBHT max = 300A/ 5V

Stepped up manually to 40A, waited ~20min, vacuum stable.

Initiating auto-ramp @ 1.0A/min

 Wednesday, June 18, 2014, 11:24

TGHT and TBHT reached their respective 820A and 300A last night.

Internal temp measured from side of EVAP2 with mikron = 1830C

IGP1 = 7.6e-7 Torr

Initiating auto-cool down process at 2.0A/min and 1.0A/min for TGHT and TBHT respectively

vented and opened this morning.

smooth run