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Entry  Tuesday, August 10, 2021, 10:16, Adam Newsome, South Hot-Cell, Repair, , , West Entrance Module Move to South Hot Cell 

The West Entrance Module has been moved to the South Hot Cell for repair.

Entry  Wednesday, August 11, 2021, 11:15, Adam Newsome, Spent Target Vault, Development, , , Mini-Storage: Cable track for e-chain installed PXL_20210811_165201449.jpg

A cable track was installed between the mini-storage vault and the silos, for the purpose of implementing a retractable cable chain (e-chain). This will allow for cables to be managed during door opening/closing, so that remote control operation of the door will be possible in the future. See Work Permit I2021-08-11-2 (Aug 11)

Holes were drilled into the motor mounting plate (IRH2089) to allow for mounting a limit switch on the plate. See Work Permit I2021-08-17-7 (Aug 17)

Preliminary testing was completed in which the e-chain was fixed to the door with a C-clamp. Local and remote functionality were checked, and limit switch functionality was verified. Everything is working as expected. A final test will be conducted once the e-chain is fixed to the door and cabling routed through it. See Work Permit I2021-08-19-1 (Aug 19)

 

The e-chain has not yet been fixed to the vault door - holes will be drilled in-situ after preliminary testing is complete to confirm positioning.

 Edit [2021-09-23]: the installation is complete and has been tested.

Entry  Thursday, August 12, 2021, 14:13, Adam Newsome, ITW, Repair, , , West Entrance Module Move to ITW 

The West Entrance Module has been moved from the South Hot Cell to the West Target Station.

Entry  Thursday, September 23, 2021, 19:04, Adam Newsome, Spent Target Vault, Development, , , Mini-Storage: Remote Capability 

Remote capability was added for the mini-storage door control. The control signals originate from the Opto 22 Module box that is used for the SMP remote control (this is located just above the storage vault).
The controls signal assignment document has been updated and can be found in C:\PDM Vault\PDM_Vault\_models\isac\isac1\wpn-3919 - safe module parking\Electrical

In order to operate remotely:
- Plug the mini-storage control box power cable into a wall outlet (adjacent main storage vault, under stairs)
- Plug the motor output cable into the mini-storage door motor
- Unplug the local pendant from the box
- Plug the cable that comes from the remote module box into the connector that the pendant was plugged into (M12, 5 pole Murr connector)
- Using the remote control program from the ISAC RH control room, click on the Mini-Storage option and then click buttons for open and close to operate the door (note: it is important to verify both opening and closing functions work before attempting any remote operation).

Remote and local functionality have been tested and verified working.

It is recommended to mount the mini-storage control box in a convenient area near the mini-storage (possibly on the wall adjacent the main storage vault).

Please contact me if you have any further questions.

Entry  Tuesday, November 09, 2021, 14:35, Adam Newsome, South Hot-Cell, Standard Operation, TM2, UCX#36, Module Move 

TM#2 was moved from ITW to SHC, then moved back to ITW.

Entry  Monday, November 15, 2021, 12:15, Adam Newsome, South Hot-Cell, Repair, , , Squeaking noise during turntable rotation - chain misalignment and improper tension PXL_20211119_190640081.jpg

It was noted on Nov. 9 that a squeaking noise was present when the turntable was rotated CCW with a module present.

 

Upon inspection, it appears the issue could be due to drive chain misalignment and improper tension. Furthermore, it was noted that a shaft collar on one of the existing chain tensioners was broken (a replacement was ordered).

 

Repairs will be performed on Nov. 19 to resolve these issues by re-aligning the chain, and resetting the tensioners. The turntable will be tested. This e-log will be updated once the work is complete and the system is returned to a functioning state. See Work Permit I2021-11-09--3

 

Edit, Nov. 19: the aforementioned repairs were completed and the turntable has been tested and is operating correctly. No squeaking noise is present. It is suggested to increase the diameter of the two chain tensioner shafts (and thus modify related bearing and shaft collar components) in order to prevent bending of the shaft which was observed. This will be done in the near future.

Entry  Friday, November 19, 2021, 12:48, Adam Newsome, South Hot-Cell, Development, , , Vertical motion limit switch installation PXL_20211119_172142852.jpg

A rotary limit switch was installed, attached to the shaft adjacent to the drive motor for the vertical drive system. This limit switch is not yet wired to the control system and operational - this will be done at a future date and the e-log will be updated.

Relevant electrical drawings: IRH2083 to IRH2085

 

Edit (2022-03-02): see e-log https://elog.triumf.ca/TIS/RH-ISAC/2309

Entry  Monday, November 22, 2021, 12:44, Adam Newsome, Crane, Repair, , , Crane PLC Fault: 0004h Fault_code_when_connecting_Nov_22_2021.png

An issue was observed in which the target hall crane was not functioning: the N-E-S-W and up/down motions did not work, however the rotation motion did work. These symptoms were similar to what was observed in the past under https://elog.triumf.ca/TIS/RH-ISAC/2039 and https://elog.triumf.ca/TIS/RH-ISAC/1845

The crane control console was not powered (i.e. pressing the ON/OFF buttons when the selector switch was set to remote mode, even when safety conditions were met, did not enable/disable remote functionality). The power supplies were checked and everything appeared to be powered as would be expected, except for items which depended on the main contactor (O-K1) being energized. This contactor needs the PLC to be in an operational state, fault-free. The PLC was checked and the red fault light was flashing. The battery light was not on (i.e. battery was OK).

The program was re-downloaded to the PLC. During an attempt to go online with the PLC, error code 0004h appeared (see attached image for description). This is an unfamiliar error code - typically the aforementioned symptoms arise due to a battery failure and the program being lost. In this case it is uncertain at this time what the cause of this fault is. It will be monitored in the future to determine if it occurs again, and further investigation will be performed.

After re-downloading the program and placing the PLC in RUN mode, the crane was fully restored to its operating state - the main contactor was able to be energized once again. The crane was put into remote mode and a brief functionality test on the motion axes was performed: OK.

 

 

Entry  Tuesday, November 23, 2021, 10:58, Adam Newsome, South Hot-Cell, Standard Operation, TM4, , TM4 Move 

TM4 was moved from ITE to SHC. Shield plug installed in ITE.

Entry  Wednesday, November 24, 2021, 09:08, Adam Newsome, Conditioning Station, Standard Operation, TM4, , Remotely moved TM4 from SHC to TCS 

TM4 was moved from the South Hot Cell to the Conditioning Station.

Entry  Friday, November 26, 2021, 10:52, Adam Newsome, Spent Target Vault, Standard Operation, , UC#35, Spent Target Move Target_Index_2021-11-26.pdf

The spent UC#35 target has been moved from the south hot cell to the spent target vault. It was placed in pail #264 and put in spot 6A of the vault. See attached PDF for more details.

Entry  Friday, February 25, 2022, 10:22, Adam Newsome, South Hot-Cell, Development, , , Addition of E-Stops and Turntable Vertical Motion Limit Switch 

Two changes have been made to the control system to the South Hot Cell:

  1. Addition of two emergency stop buttons: one located in the Target Hall on the wall adjacent to the hot cell, and one located on the control panel adjacent the operator station.
  2. Addition of limit switches to the turntable's vertical drive system to prevent over-travel at both the upper and lower limits.

 

The emergency stops will both stop all turntable motion: vertical and rotational.

An update to operating procedures: in order for the vertical motion system to function, the limit switch cable must be plugged in. When plugging in the vertical drive motor to the wall outlet as per normal operating procedure, it is now required to also connect the limit switch (which is mounted near the motor on the driveshaft) to the cable coming from the appropriately labelled junction box on the South wall (M12 connector).

 

These changes are based on electrical drawings IRH2083 - IRH2085 and mechanical assembly drawing ITA6739. The changes have been commissioned according to commissioning plan Document-218490. The commissioning report will be uploaded to DocuShare. The work permit for this upgrade was I2022-02-15--3.

 

Entry  Friday, May 06, 2022, 10:12, Adam Newsome, Spent Target Vault, Maintenance, , , Annual Inspection of Mini-Storage Vault 

The annual inspection of the mini-storage vault was performed today. The following items were checked:

  • Cabling and cable management
  • Connectors
  • Controls box - internal wiring and components, functionality
  • Limit switches - functionality, wiring, mounting
  • Motor
  • Bearings
  • Set screws
  • Miscellaneous fasteners (some loose, but were tightened)

Everything appears to be in good working order.

Note: in the near future, the bearings should be greased. This is planned to take place during the next inspection of the main storage vault.

Entry  Wednesday, September 14, 2022, 13:45, Adam Newsome, Spent Target Vault, Development, , , Storage Vault: cable replaced and e-chain upgrade PXL_20220914_183329159.jpg

The motor cable for the storage vault was replaced as the old one was showing signs of wear. The U-track that the old cable ran through was also bent as a result of being hit.

In the process of replacing the cable, an e-chain was installed for cable management purposes. Mounting brackets were modified and a new U-track was installed as well. The new hardware is more robust than what was previously installed.

The vault door was opened and closed multiple times while observing the e-chain - everything behaved as expected. The system is operational.

 

Solidworks model IRH0189 is updated to show the changes

Entry  Friday, October 07, 2022, 14:46, Adam Newsome, South Hot-Cell, Development, , , Addition of lift table to E-stop circuit ISAC_SHC_Lift_Schematic_updated_20221007.jpgPXL_20221007_185635660.MP.jpgPXL_20221007_185649720.jpg

A modification was made to integrate the hot cell's lift table into the E-stop circuit. See work permit I2022-10-07-1

The E-stop mounted on the right side of the small enclosure adjacent to the operator station will now serve to stop the lift table's up and down motion, as well as the turntables up/down and CW/CCW motions. Functionality was checked by B. Webster (electrical services) and A. Newsome.

 

Note: it is recommended next time there is a hot cell entry to inspect whether or not the limit switch specified in the schematic is actually installed. The schematic should be updated to match the drawing.

 

Redlined electrical drawing photo attached to this e-log, and the paper drawing is left inside the lift table's control box. The schematic will be revised based on the redline updates, likes as part of work request #6342 (to integrate this drawing into the turntable controls drawing package).

Entry  Tuesday, November 22, 2022, 10:37, Adam Newsome, North Hot-Cell, Standard Operation, TM4, , TM4 Move - ITE to NHC 

TM4 was moved from ITE to NHC with C#4.

Entry  Wednesday, November 23, 2022, 12:10, Adam Newsome, Conditioning Station, Standard Operation, TM4, UCx#41, TM4 Move - NHC to TCS 

TM4 was moved from the North Hot Cell to the Target Conditioning Station with UCx#41.

Entry  Thursday, November 24, 2022, 11:32, Adam Newsome, Spent Target Vault, Standard Operation, TM4, C#4, C#4 Spent Target Moved to Storage Vault Target_Index_2022-11-24.pdf

C#4 spent target was moved to the storage vault, in pail 277. Dose rate at approximately 1 m when leaving the hot cell was 164 mSv/h. The pail has been placed in vault location 4C. See updated vault layout attached.

Entry  Tuesday, November 29, 2022, 11:03, Adam Newsome, ITE, Standard Operation, TM4, C#4, TM4 Move - TCS to ITE 

TM4 was moved from the Conditioning Station to the East Target Station with C#4.

Entry  Friday, December 16, 2022, 16:35, Adam Newsome, Spent Target Vault, Standard Operation, , , Pails measured, moved to mini-storage vault Target_Index_2022-12-16.pdf

The following five pails were moved to the mini-storage vault today under work permit I2022-12-16-1:

  • #239 (formerly vault location 7A): 1.38 mSv/h @ 1m
  • #245 (formerly vault location 6B): 1.56 mSv/h @ 1m
  • #264 (formerly vault location 6A): 748 uSv/h @ 1 m
  • #267 (formerly vault location 1C): 708 uSv/h @ 1 m
  • #268 (vault location 7C): 809 uSv/h @ 1 m

The mini-storage vault is now full and ready for transfer to F-308 flasks.

The following measurements were made on other pails:

  • #211 (vault location 3C): 4.21 mSv @ 1 m
  • #217 (vault location 3A): 1.05 mSv/h @ 1 m
  • #246 (vault location 6C): 1.98 mSv/h @ 1m
  • #274 (vault location 1A): 4.78 mSv/h @ 1 m
  • #228 (vault location 1B): 3.86 mSv/h @ 1 m
  • #256 (vault location formerly 7A, now 7B): 3.60 mSv/h @ 1 m
  • #260 (vault location 5B): 1.46 mSv/h @ 1 m

The target index spreadsheet has been updated to reflect these changes. See attached PDF print.

ELOG V2.9.2-2455