It was observed during lid up operation on 2024-02-08, approximately halfway through raising the lid, that the motor contactor for station 10 located within its small motor panel stopped functioning. The symptoms observed were: entire system stopped since station 10 lagged behind (approx. 150 counts on counter), station 10 could not be jogged locally in either direction, the control signal to activate the motor was being sent to the contactor when attempting to jog, but no motion occurred.

After locking out the panel, the contactor was disassembled and reassembled by an electrician. The system was powered back on and the motor functioned normally. The explanation as to why the issue occurred in the first place is unknown but it is likely attributed to years of infrequent usage causing it to "stick" and/or corrosion buildup.

In any case, it is recommended that all contactors be inspected during the year of 2024 and that at least station 10 be replaced, and spares for other stations procured.

It was observed when attempting lid up operation on 2024-02-06 that the brakes for each of the jacks were not operating correctly. It appeared that power was not being applied so the brakes were stuck in the engaged state. This ultimately resulted in issues with the lid up operation.

The issue was traced to relay A1 (the master brake power relay) not toggling as expected, despite the relevant control signals being present to try to enable it. This relay is located in the MCC-E 400V panel. Adjacent to the relay is fuse F4 which supplies the relay. This fuse was blown. The fuse was: English Electric CIS50. 50A rated, 600V, H.R.C. Form II. Replacements were ordered, however the part is obsolete due to its age. In the short term, a temporary workaround was implemented by installing a 30A fuse. This will be replaced when the spare fuses arrive.

The system was powered up again today (2024-02-07) and the brakes energized as expected. It appears that there is no issue. The root cause of why the fuse blew in the first place is unknown at this time. It was originally suspected that it was due to accidental mis-wiring of the brakes when they were reconnected after annual servicing, but if this was true, the fuse would have instantly blown again when relay A1 was energized. The best guess at this point is that the fuse failed due to age (it is likely around 60 years old).

This e-log will be updated if any further developments are made on this issue.

Elevating System MRO was started Jan. 16 by R. Sykes, M. Dalla Valle, P. Hall-Patch under work permit C2025-01-16-3.

The plan for this year includes:

• Remove station 5 from service and move to shop for maintenance
• Remove station 7 (spare) and move to station 5
• Replace station 7 with its original jack assembly which is currently in the shop
• Service station 5 upper bearings
• *potentially* replace station 5 synchro... more likely to be done if needed during lid up operation
• Check station 1 coupler for leaks
• Check station 3 left jack and right gearbox for leaks
• Check station 4 left gearbox for leaks
• Check station 8 worm shaft housings for leaks
• Check station 10 right worm shaft housing for leaks
• Check station 11 for missing yoke washers, replace
• Check station 12 for consistent gap with other stations and check for synchro slippage
• Fill out pre-operation inspection checklist before lid up job

Radiation survey results show that the work area on the left side of Station 5 is around 400 uSv/h. Lead blankets were placed on the 2C equipment responsible for much of the shine (see attached, configuration slightly changed since pic). Workers were advised to exercise caution when working in this area, monitor dosimeters often, take turns to split the dose between multiple people, and minimize time spent in the area each day.

Progress as of 2025-01-20:

• Pre-inspection form filled [see attached]
• Inspection tasks listed above complete
• Station 5 unbolting of motor and gearbox couplers complete
• Station 7 fully removed and replaced with its original jack assembly
• Jack assembly 13 removed from station 7 and staged to transport

Progress as of 2025-01-24:

• Jack assembly 13 (spare) is currently in the RH hot shop, ready for maintenance during 2025
• Jack station 7 has been fully replaced with its original assembly.
• Jack station 5 has been removed, and jack assembly 14 (spare) has been placed in its position. Jack assembly 5 is currently in the RH hot shop, ready for maintenance during 2025.
• Jack station 5 upper bearings service is complete.

As of 2025-01-24 the job is considered complete. Motors are being reconnected at present.

 Annual Jack Inspection: The annual elevation system inspection has been completed (Jan 31,2023).

At station 1, Highfield gear Jack 13R needs a coupler seal replacement. It is ok for this shutdown, but should be replaced before next shutdown.

During the lift, station 7, Right Highfield was running a little rough - should also be checked before next shutdown. 

All motor and gearbox temperatures recorded during lift were consistent to temperatures recorded in the past. 

The full service to two jacks are not being completed this year. 

 The annual elevating system maintenance for the 2023-2024 shutdown following Document-220322, 

Work done after electrical lockout of elevating system and motors electrically disconnected: 

Work done on Station #1: 

• Note readings on station counter (71) and gap clearance on yoke (5/8" wrench thickness) 
• Remove all spares(#13)  from station 1 (two jacks, two highfield gear reducers and one electric motor) 
• Reinstall complete serviced original station into station 1
• Set yoke gap and counter to same as previously recorded

Work done on Station #7: 

• Note readings on station counter (71) and gap clearance on yoke (9/16" wrench thickness) 
• Remove originals from station (two jacks, two highfield gear reducers and one electric motor) 
• Install Spare elevating system (station #13) into station #7 
• Set yoke gap and counter to same as previously recorded 
• Inspected and serviced upper bearing: OK 
• the removed originals are taken to the Remote Handling Active Machine shop where each component will be inspected and serviced to be reinstalled next shutdown

Electric motors have been reconnected at stations #1 and #7.

The new EX4N housing assembly drawing TEC0071 (unfinished) was installed and connected to the EX4 tank side port flange over a 3 day period from Feb29 – Mar 2, 2016. This was a hands on installation spread amongst 5 people with the total accumulated dose was 2.97 mSv.  See W/P C2016-02-29-5
 

Attached are;

- Rad field survey map.
- Updated installation procedure (rev4) with additional notes/comments during the installation  Revisions in Red.  Competed steps in Green. 
- Photo of the EX4N housing assembly.

Recent photos, are on Dimo's S drive :S\dyosifov\Extraction 4\Photos 2016

All copper blocker removed from the cyclotron and first radiation survey done. Shields start tomorrow.

Over 50% of the shields are in some 700's left and the monitor box covers.

Day one of RH in tank work for the cyclotron (shields and blockers stuff like that) many pictures were taken.

All shields, ladders and pothole covers are in. One rad survey left to do.

Final Radiation Survey done. All in tank work completed bridge removed from the tank.

Lid up procedure Started at  12:00pm. Initial numbers. # 1-47,2-49,3-45,4-47,5-47,6-47,7-49,8-45,9-50,10-50,11-51,12-49. After a number of unsuccessful attempts at jogging the system and trouble shooting it was decided to suspend operations record numbers  and resume on Feb 2nd. Final numbers for Feb 1st #1-1289,2-1297,3-1288,4-1295,5-1283,6-1298,7-1287,8-1289,9-1290,10-1296,11-1287,12-1296.

Feb 2nd commence lid up operations at 11:30 am .When Maico Dalla Valle and my self arrived Dan Louie and Arther Leung had attempted to trouble shoot elevating issues and lowered the lid in hopes that raising would be smoother . The counter numbers on our arrival where as follows station   # 1-2856,2-2858,3-2848,4-2857,5-2855,6-2861,7-2856,8-2857,9-2852,10-2862,11-2860,12-2859. After Discussion between Grant Minor, Dan Louie and all involved it was decided to lower the lid re gap the yokes and reset counters to base numbers ensuring they correlated with master synchro. lowered lid numbers #1-55,2-59,3-55,4-57,5-57,6-54,7-50,8-54,9-59,10-59,11-58,12-59.

At this point we re gapped to .250" with counters at #1-119,2-177,3-123,4-144,5-137,6-120,7-123,8-111,9-127,10-148,11-128,12-117. After comparison with Dan L and the Master Synchro, stations #2,3,4,5,10 where jogged to better match the average on the counters and synchro these stations where put at 120 on the station counters. Once this was completed we started final lid up operations stopping at 5" to check tank seal, once it was confirmed the seal was not sticking we continued uninterrupted  to final lid up position. #1-16947,2-47366,3-47351,4-47365,5-47362,6-47365,7-17495,8-47358,9-47360,10-47366,11-47362,12-47363. Counters #1 #7 appear to be failing, they will be changed out and indexed to match as needed.

Cyclotron lid down was successfully completed on July 2 2014. Lid went partially down before jack nine had to be jogged to catch up to system. After thirty min of continual system trips Maico Dalla Valle and I Jogged all stations to 42745. Still encountering continual system trips Gord Roy and Dan Louie removed and reset all relays in system, lid proceeded to lower with out problem. Final jack position recording done at 19:45.

 All cyclotron in tank work has been completed.

The following outlets were installed by Electrical Services Group in order to facilitate upgrading power supplies for Cyclotron Remote Handling, as per Work Request 5289:

• 2x 15 Amp outlets
• 2x 20 Amp outlets

The four breakers for these outlets are located in the panel adjacent to the main entry door to the electrical lab. The outlets are located in behind the control console.

The pendant used for controlling the orbital motion of the bridge mockup was upgraded. Features of the new pendant include:

• One cable to controller (formerly two cables required)
• Ergonomic and robust form factor of pendant
• Easily modifiable button/contact setup, with spare button space
• Extended cable to reach anywhere in the room

Pictures attached show before and after.

Measurements of the cyclotron magnet face gap were taken on March 15, 2013 at two locations around the tank with the cyclotron lid in the fully raised position (the lid had been raised until the upper limit switches caused the control system to stop travelling).  The purpose of the measurements is to establish an independent means of verifying correct lid height before beginning in-tank remote handling activities at the start of a shutdown period.

The height of the lid at the time of measurement was confirmed to be adequate for the bridge to perform a full orbit without any interference between the bridge or cable tray and devices on the lid.

Measurement locations were labelled using permanent marker.  A plumb-bob was used to ensure the measurement location on the upper and lower faces were aligned vertically.  The measurements were performed using a tape measure hung from the upper magnet face and read at the lower magnet face as shown.

Location #1: RH bridge entry/exit point (~50° position), Measured gap: 46-1/2" +/- 1/16"

Location #2: East side of jack station #1 (~215° position), Measured gap: 46-9/16" +/- 1/16"

Photographs of the upper limit switches on jack stations #1 and #10 were taken as shown below:

At this lid height, the reference stick on the top of the cyclotron lid was found to be touching the concrete ceiling, but was not bowed.  See photo below.

 The distance between the cyclotron tank lid and the RH bridge was then measured using a meter stick attached to the lift trolley.  The trolley was moved into the tank, and the stick raised until it contacted the tank lid.  This position was recorded, the stick was lowered, the trolley was removed from the tank, then the stick raised again to the recorded position.  A piece of aluminum angle was used to translate the measurement from the center of the trolley to the edge of the bridge as shown below:

Total Distance from RH Bridge Rail to Cyclotron Tank Lid: 15-7/16" + 6-5/16" = 21-3/4" +/- 1/8"

The cyclotron lid was raised on June 27th, 2014.  Start time was 1:05pm end time was 2:17pm (good!) Dan McDonald collected and recorded numbers from the mechanical counters for the lid up sequence, I am entering the data into the e-Log on his behalf.

Below are the mechanical counter values from the start and finish of the lid-up job:

There were 5 local jogs made to the jacks during the lid up process: