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Entry  Tuesday, January 06, 2015, 11:21, Anders Mjos, Conditioning Station, Development, TM2, , He leak check of cooling circuits. 2015-01-06_He_leak_check_water_circuits.pdf

No leak detected on either He-detector (connected directly to Service Cap) or on RGA. See attached screen shots.

A vacuum increase (air only on RGA) was seen when de-pressurizing circuit I.

Entry  Wednesday, January 07, 2015, 09:31, Anders Mjos, Conditioning Station, Development, TM2, , High Voltage Conditioning 

No Source Tray installed. Loop on cooling circuit D. All other circuits blanked off.

Voltages stated below are set point voltages. These corresponds reasonably well with the local read backs on the power supplies. The read back voltages in EPICS are somewhat lower.

Wednesday, January 07, 2015, 09:16: 20 / 10 kV (BIAS / EL)

Wednesday, January 07, 2015, 09:20: Vacuum responses from BIAS 27 kV. Corresponds to each increase in bias voltage.

Wednesday, January 07, 2015, 09:40: 30 / 15 kV 

Wednesday, January 07, 2015, 10:28: Sparking and vacuum responses continues with every 100 V BIAS increase. If the voltage is lowered and brought back up, no sparks are observed; the module is conditioning.

Wednesday, January 07, 2015, 12:09: 34 / 17.5 kV

 Wednesday, January 07, 2015, 13:05: 35 / 17.5 kV

Wednesday, January 07, 2015, 14:50: 37.5 / 20 kV

Wednesday, January 07, 2015, 15:40: 38.5 / 20 kV

Wednesday, January 07, 2015, 16:02: BIAS and EL power supplies off.


Thursday, January 08, 2015, 10:00: HV condtioning continues

Thursday, January 08, 2015, 10:11: 35 / 20 kV

Thursday, January 08, 2015, 10:29: 38.5 / 20 kV

Thursday, January 08, 2015, 11:43: 40 / 20 kV

about 15 sparks per hour (5 / 20 min)

Thursday, January 08, 2015, 14:41: 42.5 / 22.5 kV

Thursday, January 08, 2015, 15:08: Communication lost with RGA. Could not be recovered.

Thursday, January 08, 2015, 15:58: 45 / 22.5 kV

Thursday, January 08, 2015, 16:27: BIAS and EL power supplies off.


Friday, January 09, 2015, 08:52: 45 / 22.5 kV

Tried to recover RGA by unplugging and plugging power cord, but no success.

Friday, January 09, 2015, 10:45: Increased sparking at 48 kV - reduced to 47.5 kV

Friday, January 09, 2015, 11:53 : 50 / 25 kV

Friday, January 09, 2015, 12:28: ~ 1 spark / minute for the last 10 min

 Friday, January 09, 2015, 15:27: ~25 sparks / hour for the last 20 min

Friday, January 09, 2015, 16:18: ~18 sparks / hour for the last 20 min


Monday, January 12, 2015, 09:31: 50 / 25 kV

Monday, January 12, 2015, 10:31: No sparks for 20 min after ~30 min of conditioning.

Monday, January 12, 2015, 12:24: BIAS / EL power supplies tripped on conductivity (spark)

Monday, January 12, 2015, 13:13: 55 / 27.5 kV

Monday, January 12, 2015, 14:32: 1 spark for the last 10 min

Monday, January 12, 2015, 15:38: 57 / 30 kV

Monday, January 12, 2015, 15:48: ~60 sparks / hour for the last 10 min

Monday, January 12, 2015, 16:00: BIAS and EL power supplies off.


Tuesday, January 13, 2015, 08:45: 55 / 27.5 kV

Tuesday, January 13, 2015, 09:18: ~60 sparks / hour for the last 10 min

Tuesday, January 13, 2015, 10:17: No sparks for the last 10 min

Tuesday, January 13, 2015, 10:30: 57.5 / 30 kV

Tuesday, January 13, 2015, 11:34: 59 / 30 kV

Tuesday, January 13, 2015, 13:23: No sparks for the last 25 min 

Tuesday, January 13, 2015, 14:11: 60 / 30 kV

Tuesday, January 13, 2015, 14:42: Spark tripped TP2 and TP1S and both power supplies

Tuesday, January 13, 2015, 15:02: 60 / 30 kV (local read back 60.5 / 30 kV, 0.1 / 0.15 mA)

Tuesday, January 13, 2015, 15:38: BIAS and EL power supplies off.


Wednesday, January 14, 2015, 08:34: 60 / 30 kV

Wednesday, January 14, 2015, 10:41: 3 sparks / hour for the last 60 min

Wednesday, January 14, 2015, 13:39: 61 / 30 kV

Wednesday, January 14, 2015, 14:29: 61.5 / 30 kV (local read back 62 / 30 kV, 0.1 / 0.15 mA)

Wednesday, January 14, 2015, 15:40: ~ 6 sparks / hour for the last 20 min

Wednesday, January 14, 2015, 16:07: TP2 found to be tripped off. Restarted.

Wednesday, January 14, 2015, 16:23: 60 sparks / hour for the last 20 min

Wednesday, January 14, 2015, 16:28: BIAS and EL power supplies off.


Thursday, January 15, 2015, 08:27: 60 / 30 kV

Thursday, January 15, 2015, 11:24: ~35 sparks / hour for the last 20 min

Thursday, January 15, 2015, 14:09: 12 sparks / hour for the last 60 min

Thursday, January 15, 2015, 15:33: 58 / 30 kV

Thursday, January 15, 2015, 15:49: 56 / 30 kV

Sparks observed both at 58 and 56 kV

Thursday, January 15, 2015, 15:57: BIAS and EL power supplies off.


Monday, January 19, 2015, 09:53: 55 / 30 kV

Monday, January 19, 2015, 11:44: ~20 sparks / hour for the last 20 min

Monday, January 19, 2015, 12:53: ~10 sparks / hour for the last 20 min 

Monday, January 19, 2015, 16:30: 50 / 30 kV

Monday, January 19, 2015, 17:31: BIAS and EL power supplies off.


Tuesday, January 20, 2015, 08:54: 40 / 20 kV

Tuesday, January 20, 2015, 09:05: 50 / 25 kV

Tuesday, January 20, 2015, 13:43: 8 sparks / hour for the last 60 min

Tuesday, January 20, 2015, 16:43: 3 sparks / hour for the last 60 min


Wednesday, January 21, 2015, 09:10: 40 / 20 kV

Wednesday, January 21, 2015, 09:20: No sparks

Wednesday, January 21, 2015, 09:23: 50 / 25 kV

Wednesday, January 21, 2015, 10:33: 3 sparks / hour for the last 60 min

Wednesday, January 21, 2015, 13:43: 6 sparks / hour for the last 60 min

Wednesday, January 21, 2015, 16:07: 5 sparks / hour for the last 60 min

Wednesday, January 21, 2015, 16:09: BIAS and EL power supplies off.


Thursday, January 22, 2015, 09:11: 40 / 20 kV

Thursday, January 22, 2015, 10:14: No sparks

Thursday, January 22, 2015, 10:16: 45 / 25 kV

Thursday, January 22, 2015, 11:26: No sparks

Thursday, January 22, 2015, 16:57: No sparks

Thursday, January 22, 2015, 16:57: BIAS and EL power supplies off.


Friday, January 23, 2015, 09:28: 40 / 20 kV

Friday, January 23, 2015, 09:39: No sparks

Friday, January 23, 2015, 09:40: 50 / 25 kV 

Friday, January 23, 2015, 16:16: No sparks.

Friday, January 23, 2015, 16:17: BIAS and EL power supplies off. 


Monday, January 26, 2015, 09:17: 40 / 20 kV

Monday, January 26, 2015, 09:29: No sparks

Monday, January 26, 2015, 09:30: 50 / 25 kV

Monday, January 26, 2015, 09:52: No sparks

Monday, January 26, 2015, 09:53: 55 / 27.5 kV

Monday, January 26, 2015, 16:55: No sparks for 7 hours. BIAS and EL power supplies off. 


Tuesday, January 27, 2015, 09:10: 40 / 20 kV

Tuesday, January 27, 2015, 09:16: 50 / 25 kV  

Tuesday, January 27, 2015, 09:31: 55 / 27.5 kV

Tuesday, January 27, 2015, 09:51: No Sparks

Tuesday, January 27, 2015, 09:53: 57.5 / 30 kV (one spark while increasing BIAS voltage)

Tuesday, January 27, 2015, 10:14: No sparks

Tuesday, January 27, 2015, 10:18: 58 / 30 kV. Some sparks

Tuesday, January 27, 2015, 10:46: 59 / 30 kV. Some sparks while increasing BIAS voltage

Tuesday, January 27, 2015, 11:43: 59.5 / 30 kV. Some sparks while increasing BIAS voltage

Tuesday, January 27, 2015, 13:24: Spark

Tuesday, January 27, 2015, 13:33: 11 sparks for the last 10 min

Tuesday, January 27, 2015, 13:33: 59 / 30 kV

Tuesday, January 27, 2015, 13:35: 57.5 / 30 kV 

Tuesday, January 27, 2015, 16:14: ~3 sparks / hour for the last 60 min

Tuesday, January 27, 2015, 16:53: ~3 sparks / hour for the last 60 min

Tuesday, January 27, 2015, 16:55: BIAS and EL power supplies off. 


Wednesday, January 28, 2015, 09:11: 40 / 20 kV

Wednesday, January 28, 2015, 09:17: 50 / 25 kV 

Wednesday, January 28, 2015, 09:27: 55 / 27.5 kV 

Wednesday, January 28, 2015, 10:35: 11 sparks observed. BIAS and EL off - preparing for power outage

Entry  Thursday, January 08, 2015, 15:24, Anders Mjos, Conditioning Station, Development, TM2, , Fault 2 on chiller unit Capture.PNGVFD_Fault.jpg

 Found both VFDs with OF3 fault (over voltage during constant speed operation).

Thursday, January 08, 2015, 16:37: Cycled power on the chiller to clear faults.

Entry  Monday, January 12, 2015, 14:29, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray Build Status TM2_Tray_20150112_01.jpg

Countersink problem with supports has been remedied. Scratches, dings, and pitting has been buffed out and supports re-cleaned and re-assembled.

Friedhelm was consulted regarding the appearance of fine scratches on the main stand-off insulators...the best two matching ones were chosen and assembly continued.

Alignment will start tomorrow.

 

 

Entry  Tuesday, January 20, 2015, 13:45, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray Alignment TM2Alignment_Target_Front_Jan_20.jpgTM2_Alignment_Target_Rear_Jan_20.jpg

TM2 Tray Alignment is complete except for verification with alignment tray.

First attempt results were:

Front Target: Low 0.011, Left 0.011

Rear Target: Low 0.013, Left 0.002

Final iteration:

Front Target: Vertical 0, Horizontal 0

Rear target: Vertical - 0.003 low, Horizontal 0

Pictures were very hard to get but are below...camera is impossible to get square to lens so pictures are not entirely representative of looking through transit.

 

Entry  Monday, January 26, 2015, 09:36, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray Alignment TM2_Tray_20150126_090448.jpg

TM2 tray alignment was confirmed with the alignment tray this morning:

Front target 0.000 vertically, 0.000 horizontally.

Back target 0.003 low, 0.000 horizontally

Also, the master target jig was installed and measurements taken:

Front master target - 0.007 high, 0.000 left/right

Rear Master Target - 0.007 high, 0.000 left/right

Rear tray target - 0.003 low

 

Entry  Wednesday, January 28, 2015, 10:42, Anders Mjos, Conditioning Station, Maintenance, TM2, , TCS shut down for site wide power outage 
 
Entry  Thursday, January 29, 2015, 11:31, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray Build TM2_Tray_20150126_112232.jpg

On Tuesday morning I attempted to complete assembly of the source tray for TM2 however discovered that 3 1/4-20 x 0.25 titanium helicoils had not been installed into the mounting plate as they should have been. Checked and asked around for them but to no avail. I have ordered some, they should have been here yesterday.

Also, I have noticed that the threaded portion of the target pins ITA0328A appear to be too long and as such may be (are indeed) touching the supports. I am going to remove 1/32" or appropriate to remedy this problem (drawing shows 0.035 clearance).

Entry  Monday, February 02, 2015, 09:59, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray Build 

Missing heli coils installed this morning.

Threads had to be chased with tap for 1/4-20 heli coil and missing countersinks hand applied to allow for installation. Care was taken to ensure no "swarf" was spread and operation was super clean. Chased holes blown out with canned air and a vacuum placed on the other side.

Final assembly can and will now continue.

Entry  Monday, February 02, 2015, 14:06, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Tray build TM2_Tray_20150202_134752.jpgTM2_Tray_20150202_134759.jpg

Master target jig installed to locate attachment bracket ITA3389 as well as conductor insulator block b (aluminum / for soldering version) and oven conductor blocks (ITD0353 and 03356). 

There were NO ITA6145 fasteners or TGN0076 either. Standard 1/4-20 x 1" fasteners have been used in there place for now. Keith is following up with getting the missing fasteners into the shop.

Oven conductor blocks will have to be lapped before lines are attached as they both have dents on the high current mating surfaces.

 

 

 

Entry  Thursday, March 12, 2015, 09:48, Travis Cave, South Hot-Cell, Standard Operation, TM2, No target , Module move 

TM#2 with no target and no source tray has been moved from the conditioning station to the north east silo.

Entry  Tuesday, March 31, 2015, 11:36, chad fisher, South Hot-Cell, Development, TM2, , TM2 Optics Tray Complete 20150331_OPTICS_FRONT.jpg20150331_OPTICS_MIDDLE.jpg20150331_OPTICS_BACK.jpg

TM2 optics tray is complete.

Master alignment tray: 0 up/down, 0 left/right

Optics tray: Front 0 up/down, 0 left/right. Middle 0 up/down, 0 left/right. Back 0 up/down, 0 left right.

 

Entry  Tuesday, April 21, 2015, 13:01, Grant Minor, ITW, Development, TM2, , TM2 MK4 Optics Tray - banana plug bore modification (on bench) ita6092_redlines_gminor_21apr2015.pdfTM2_Optics_Tray_Bore_Mod_21Apr2015_1.JPGTM2_Optics_Tray_Bore_Mod_21Apr2015_2.JPGTM2_Optics_Tray_Bore_Mod_21Apr2015_3.JPG

The MK4 optics tray prepared for TM2 (as per ITA6082) had an undersized bore for the banana plug, making insertion of the plug extremely difficult / impossible.

Reference stores parts were collected to check the fit:  male plug 3-4/01152 and female jack 1-6/1201.  The size of the female jack was checked with a #21 drill at .159".

The bore on the optics tray was drilled out dry using the #21 drill to the same depth as the original blind hole, by Maico and Dan McDonald.  Chips were carefully collected in a rag, and the hole was blown out with compressed air.

The fit was checked to be snug but possible, using the male plug and the Remote Handling ultem base (ref ITA6023).

Redlines and photos are attached.

 

Entry  Monday, April 27, 2015, 16:12, Keith C Ng, South Hot-Cell, Development, TM2, , Ceramic Standoffs in TM2 source tray steerer assembly IMG_3106.JPG

On drawing ITA6008 for the Encole 0.5" ceramic standoffs there is a note to match pairs of ceramics to within +/-0.001". This step was missed on the current build of TM2 source tray (ceramics were not measured).

Measured the lengths of the rest of the ceramic standoffs in inventory and they range from 0.5035" to 0.4950" in length. The ceramics have been sorted by length and grouped into bags.

 IMG_3106.JPG

Entry  Monday, April 27, 2015, 17:09, Grant Minor, ITE, Development, TM2, , TM2 - New Source Tray - Water Block Seal Groove Inspection Report IMG_1859.JPGTM2_New_Source_Tray_Water_Block_Inspection_Results_24_April_2015.pdfTM2_water_block_inspect_24Apr2015.pdfTM2_New_Source_Tray_Water_Block_Inspection_Results_April_2015.xlsx

The water blocks soldered to the TM2 cooling lines (see Ref. Assy. ITA6144) were inspected.

See attached inspection reports and drawings.

It was found that only 18% of the seal groove diameters and 55% of the depths were in spec.

The source tray must be tested on the test stand with c-seals to ensure that these blocks will seal properly on the module.

Entry  Thursday, April 30, 2015, 08:50, Travis Cave, South Hot-Cell, Standard Operation, TM2, No target, Module move 

TM#2 with no source tray has been moved from the north east silo to the south hot cell.

Entry  Friday, May 01, 2015, 08:27, chad fisher, South Hot-Cell, Repair, TM2, , Containment Box Removal 

Containment box has been removed in preparation for wire replacement.

Entry  Friday, May 01, 2015, 13:48, David Wang, South Hot-Cell, Standard Operation, TM2, , Target Hall Scheduled Activities April 07 - June 26 2015 update Target_Hall_Scheduled_Activities__Apr_07_to_June_26_2015.mppTarget_Hall_Scheduled_Activities__Apr_07_to_June_26_2015.pdf

Target Hall Scheduled Activities  April 07 - June 26  2015 update.      2015-05-01. All TH scheduled jobs are finished on time this week.

Entry  Tuesday, May 05, 2015, 10:57, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Wiring TM2_New_Wiring_20150504_13.jpgTM2_Wiring_20150505_10.jpg

Old wiring was removed yesterday, new wiring run thru the vacuum chase. Old IMG gauge removed today, new cable trays installed and wires installed into cable trays.

Entry  Wednesday, May 06, 2015, 14:30, Travis Cave, South Hot-Cell, Repair, TM2, No target, Wiring of TM#2 Photo_2015-05-06_8_26_10_AM.JPGPhoto_2015-05-06_8_26_17_AM.JPG

Wires for TM#2 steering elements, and png gauge have been run down to the containment box level. Chad has placed them in the little cable trays. Slack has been pulled back. and termination of the wire will be done on the 7th of May. A modification was done to the signal line of the png gauge wire ultem block, as grounded screw was inserted to allow for strain relief so the end would hopefully quit breaking. See attached pictures for the details.

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