Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  RH-ISAC, Page 107 of 138  Not logged in ELOG logo
Entry  Thursday, July 25, 2013, 09:37, Travis Cave, Conditioning Station, Standard Operation, TM4, SiC#29, Electrical check TM#4_SiC#29_FEBIAD_TgtElecChkCS_.PDF

Electrical check of TM#4 with SiC#29 attached. Results are pretty much the same as yesterday for the coil to 60kV common, and anode to 60kV common. See attached pdf for details.

Entry  Thursday, July 25, 2013, 10:08, David Wang, Conditioning Station, Standard Operation, TM4, SiC #29, TM4 HS helium pressure test andTM4 connection at CS 

Bevan and I did a helium pressure test on TM4 HS water circuit at CS. The leak detector is pumped to the bottom scale(E-9 atm.cc/sec and E-4torr). We applied 70 psi helium to the HS circuit for 3 minutes .  No response had been found. I also leak checked IG1 flange which was replaced yesterday. It is  good. We connected the TM4 to CS and put the HV cover on. The water cooling system will be started soon.

Entry  Monday, August 26, 2013, 18:26, Grant Minor, Conditioning Station, Standard Operation, TM3, , TM3 moved from Hot Cell to Conditioning Station 

Target Module 3 with no target, and a partially-installed Rev-3 source tray (no steerers connected, no IMG connected, entrance window lines blanked off on module side and not connected to containment box) was transported successfully to the Conditioning Station by Travis Cave and David Wang at around 4pm today.  David attached the vacuum system for start of pump-down to prepare for leak checking.

Entry  Tuesday, August 27, 2013, 17:18, Grant Minor, Conditioning Station, Repair, TM3, no target, TM3 Rev 3 source tray - prelminary leak check results at CS TM3_leak_check_at_CS_27Aug2013.JPGsketch_TM3_water_feedthru_27Aug2013-1.pdf

David Wang started a helium leak check on TM3 at the CS this morning.

David will create an e-log once his check is complete, but here are the preliminary results:

- target oven +/- OK

- mounting support plate OK

- ionizer tube heater +/- OK

- extraction electrode OK

A large leak was found in the heat shield circuit:

- The module pumped down with the leak rate stabilizing at 4.8xE-9 atm.cc/sec
- 60 psi helium was applied to the heat shield fitting on the right side of the Y-shaped connector (see attached sketch, each side of the "Y" is separated by a face to face metal contact only, i.e. no o-ring seal separates supply and return water)
- The maximum leak response was detected in 10 seconds, with base pressure rising from 2.0E-2 torr to 2.8xE-2 torr
- The helium was vented from the line by using an allen wrench to open the valve on the water quick-connect (see attached photo)
- The module continued pumping down, and after some time, the allen wrench was used again to open the valve, but air rushed inside, indicating vacuum was being drawn inside the water line through the leaking interface
- As the module continued to pump, this vacuum vent air rush inside the water line could not be reproduced by opening the valve again with the allen key

The module is currently pumping down at the Conditioning Station. We will leak check the remaining lines tomorrow with whatever base leak-rate we have achieved, and then move TM3 to the Hot Cell for further diagnosis.

Entry  Wednesday, August 28, 2013, 14:25, Travis Cave, Conditioning Station, Standard Operation, TM3, no target, module move 

TM#3 with no target has been moved from the conditioning station to the south hot cell. The fields observed around the containment box of the module ranged from 0.80 mSv/hr to 1.8mSv/hr..

Entry  Thursday, August 29, 2013, 06:48, David Wang, Conditioning Station, Development, TM3, , TM3 leak check in CS with new source tray. TM3_leak_check_at_CS_2013__AUG_27th.pdf

A huge leak had been found on HS circuit during 60 psi helium pressurize test. Other circuits are free of obvious major leak at present .We will test them again once the TM3 is back to CS. See attachment for details

Entry  Wednesday, September 11, 2013, 11:31, Travis Cave, Conditioning Station, Standard Operation, TM3, no target, module move 

TM#3 with no target has been moved to the conditioning station from the south hot cell.

Entry  Wednesday, September 11, 2013, 13:43, David Wang, Conditioning Station, Development, TM3, , Started 3 turbo pumps on CS for TM3 

TM3 has been connected in CS.Three turbo- pumps have been started. The pumping down is fine so far.

Entry  Friday, September 13, 2013, 07:49, David Wang, Conditioning Station, Development, TM3, , TM3 water lines leak check at CS TM3_water_lines_leak_check_at_CS.pdf

I leak checked TM3 water lines at CS with 60 psi and 80psi helium. The base leak rate is 5.0xe-9 atm.cc/sec. Each circuit 3 minutes helium pressurizing for each time test. No any respose had been found on leak detector during the test. See attachment

Entry  Wednesday, September 25, 2013, 13:48, Travis Cave, Conditioning Station, Standard Operation, TM3, NiO#2, Electrical check TM#3_elec_chk_NiO#2_CS.PDF

Electrical check of TM#3 in the conditioning station under vacuum see attached PDF for details.

Entry  Thursday, September 26, 2013, 09:46, maicodallavalle, Conditioning Station, Repair, TM3, , Leak check / Pressure Test 

TM3 has had all of the water lines pressurized with Helium and the Helium Leak detector was connected to the turbo pumps. There were no leaks detected.

    Reply  Thursday, September 26, 2013, 14:37, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, Leak check / Pressure Test 

maicodallavalle wrote:

TM3 has had all of the water lines pressurized with Helium and the Helium Leak detector was connected to the turbo pumps. There were no leaks detected.

 While pressurizing the lines it was found some of the lines had water in them. It is unknown where this water came from. Perhaps David connected the conditioning station last time it was in? Lines that were free of water were A, B, C, and window The leak detector pumped down to 4.0 x 10^-3 Torr and the leak rate was 1.4 x 10^-9 atm-cc/sec, there was no response during the leak test and the leak rate continued to decrease during the test.

Entry  Thursday, September 26, 2013, 14:47, Bevan Moss, Conditioning Station, Maintenance, TM3, NiO#2, Water pumps turned on 

 The water pumps for the conditioning station were turned on at ~11:45. It took longer to start the conditioning station as the air from the leak test had to be bled off and the make up water tank refilled. The valves on the water supply line were closed slightly to make up for the fact the water cooled power supply has been removed. DIF2 was installed by Maico so we can measure the flow in the primary side.

Entry  Thursday, September 26, 2013, 14:55, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, HV conditioning 26092013_TM3_NiO2_HV_conditioning_first_attempt.txt

 The first attempt at HV conditioning of TM3 with the new source tray and NiO#2 target installed. Conditioning so far has been very slow, with the current increasing quickly to a maximum of 400uA. Voltage in these cases was lowered until the current was below 200uA. Attached is the raw data. It appears the source tray and target are conditioning just there is either something burning off or there is localized poor vacuum.

Entry  Thursday, September 26, 2013, 15:00, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, RGA not connecting 

 Following the helium pressure test Don attempted to connect to the RGA via the network. He was unable to do so. This scan was desired so a pre and post water scan could be compared to indicate if there was any leaking. It has been decided to carry on as the HV and HP tests are of greater importance. Don will continue to investigate the RGA. Travis inspected from the conditioning station roof and determined that the RGA is getting power.

    Reply  Thursday, September 26, 2013, 15:25, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, HV conditioning TM3_NiO#2_Frist_Attempt_HV_conditioning_Bias_and_El_V_and_I.JPG

Bevan Moss wrote:

 The first attempt at HV conditioning of TM3 with the new source tray and NiO#2 target installed. Conditioning so far has been very slow, with the current increasing quickly to a maximum of 400uA. Voltage in these cases was lowered until the current was below 200uA. Attached is the raw data. It appears the source tray and target are conditioning just there is either something burning off or there is localized poor vacuum.

 Attached screen shot. Vacuum was around 8.3 X 10^-6 on IG2 (which is in the diagnostics box)

Entry  Friday, September 27, 2013, 10:54, Travis Cave, Conditioning Station, Standard Operation, TM3, NiO#2, module move 

TM#3 with NiO#2 has been moved to the south hot cell from the conditioning station.

Entry  Friday, September 27, 2013, 12:53, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, HP TGHT and TBHT conditioning 26092013_TM3_NiO#2_HP_testing.JPG26092013_TM3_NiO2_HP_testing.txt

 Yesterday TM3 had the TGHT current raised to 160 amps and the TBHT raised to 200 amps. At this power the TGHT showed typical results in that vacuum was affected and the increased voltage as the target increased in temperature. The tube heater on the other hand did not change voltage or show a change in vacuum. As a result it is believe there is a short somewhere in the module. I have attached a screen shot of the strip tool and the raw data.

Entry  Monday, September 30, 2013, 14:00, Travis Cave, Conditioning Station, Standard Operation, TM3, NiO#2, module move 

TM#3 with NiO#2 has been move from south hot cell to the conditioning station.

Entry  Monday, September 30, 2013, 16:02, Bevan Moss, Conditioning Station, Standard Operation, TM3, NiO#2, Vacuum 

 The roughing pump for TCS was started at ~3:00 and the turbo's turned on at ~4:00. This is the minimum time for the module to pump down.

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