Wednesday, August 22, 2012, 17:25

Note:  LP-FEBIAD target container ( W.O#37918-3) was coated with TaC and sintered on July 19 for UCx#5 target.  Then, a last minute request from the Sci Dev. to run the UCx#5 in LP-SIS. 

The target container was coated with TaC  (Using IR heat lamp to speed the drying time)

It's wrapped with 3 layers of Ta as the heat-shield, including the backblock.

TGHT will be ramped up to 580A at 0.5A/min.

TBHT will be ramped up to 230A at 0.5A/min.

Chamber is currently being pumped down.

 Wednesday, August 22, 2012, 18:27

Chamber was pumped down to 5.4e-6 Torr; the HS cooling water valve was opened and no leaks were detected.

Stepped up TGHT/TBHT to 20A.

Initiated auto-ramping...

 Friday, August 24, 2012, 00:21

TGHT/TBHT have reached to 580A/230A, respectively, and have remained at the currents for ~10hrs.

Current, IG1 is at 9.3e-7 torr.  The sintering process is done.

Initiating auto-cool down at 2A/min.

 Friday, August 24, 2012, 13:31

TGHT & TBHT power supplies are off.

The chamber is vented.

Wednesday, October 10, 2012, 16:35

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min.

TBHT will be ramped up to 230A at 0.2A/min.

Chamber is currently being pumped down

 Wednesday, October 10, 2012, 17:31

Chamber was pumped down to mid 10-6 Torr.  HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 30A.  Everything seems fine...

Initiated auto-ramping:  Good vac = 2.0e-5 torr, Bad Vac = 3.0e-5 Torr. 

 Thursday, October 11, 2012, 10:35

TBHT has reached to 230A, 3.52V. 

TGHT has reached to 232A.  Vacuum is stabilizing at 8.0e-7 Torr, BP at 19 mTorr. 

Increased TGHT ramping rate to 2.0A/min. 

 Thursday, October 11, 2012, 14:55

TGHT reached to 580A/9.95V, local 575A/10.03V. 

TGHT at 230A/3.62V

Local target container temperature measured at ~1430C, central block at ~1220C

IGP1 currently at 1.68e-6 Torr. 

Heaters will be remained on for another 2 hours or so before auto-cooling is initiated.

 Thursday, October 11, 2012, 17:49

Target container has been heated for over 4 hrs.

IGP1 @ 1.10e-6 Torr, BP @ 18mTorr

Auto-cooling initiated, rate @ 2A/min.

 Friday, October 12, 2012, 10:02

TBHT/TGHT have reached to zero current. 

P/S off.

Venting chamber..

see attachment#1: striptool archiver

 Tuesday, October 16, 2012, 10:35

Container looks good.  It will be used for TiC#3

 Friday, January 11, 2013, 13:52

TEST#1

A new target boat is coated with TaC and will go through the sintering process at 580A (max).  Ramping rate 5A/20min.

For this test, two thermocouples are installed to measure the temperature of the container.  The QMS is also operating to analyze the gases. 

See attachment#1 for the thermocouple setup.  Note:  No Ta heat shield is used to wrap around the target container.  

See attachment#2 for an example of the QMS and temperature measurements.  

More details about the results later...  

Tuesday, January 22, 2013, 12:19  

The test was successfully complete. 

Short summary of the results: 

1.  A significant difference in the temperature dependence on the heater current could be found when ramping up/down (see attachment #3). 

2.  A difference of 200 C at the highest temperature was between the two thermocouples were measured. 

3.  The measured temperatures are lower than previous measurements with a pyrometer on an empty LP target container (see attachment#3).

4.  RGA spectra show most of the higher mass organic molecules are gone after initial heating at low temperature.  

5.  Above 560A, CO2 shows up again and decreases up to about 680A heating current. (see attachment #4).

6.  After running at high temperature for some time, only H2O & CO and their constituents are left.  (see attachment #5).

Data can be found on my dropbox, folder "RFQ-test\Test#1-ver1.0"

Next:  Re-heating the target

Tuesday, February 12, 2013, 17:10 

TEST#2: Re-heating the target again.  See if it fit the curves. Measuring concentrations of 14N, 16O, 18H2O, 28CO, 32 CH3OH, 40Ar, 44C02. 

Ramping rate 1A/min

Wednesday, March 06, 2013, 18:14 

Test#2 complete.  Data can be found on my dropbox, folder "RFQ-test\Test#2-ver1.0"

Wednesday, March 06, 2013, 18:14 

Test#3:  RFQ target container_version 2.0, thermal test.

Measuring back block temperature & analyze gases.  

Data can be found on my dropbox, folder "RFQ-test\Test#3-ver2.0"

 Monday, February 18, 2013, 16:28

The RFQ target container is coated with TaC and ready to be sintered.  No Ta-heat shields are used.  This container will be used for the SiC#28-LPSIS-RFQ. 

Two thermocouples are welded on the container:  One on the end cap and the other on the back block (see attachment#1)

The target will be heated to at least  TGHT at 580A and TBHT at 300A; the vacuum and gasses will be monitored.  

The chamber is currently being pumped down...  

 Friday, February 22, 2013, 14:24

The gasses were analyzed with the RGA:

TGHT @ 520A, TBHT @ 300A:  Mass 28 (CO) reached to max current of ~5pA before the current started to decrease, (see attachment #2).  This could be the indication of the material(s) in the target container was "sort of" fully reduced. 

TGHT was further ramped up  to 600A and heated for a few hours.  The temperature on the end was measured at 1252C and the center block was at 1580C.  (see attachment #3).

The container was successfully sintered with TaC. 

 Monday, March 04, 2013, 17:39

This is the 2nd modified target container for RFQ LPSIS.  The container will be heated up to 650A TGHT and 150A on TBHT.  No Ta-heat shield is being used.  

Heating rate at 1A/min for both TGHT & TBHT.  Once the target is at the currents, TBHT will be further ramped up to 300A.  

Temperatures are being measured by two thermocouples (one on RFQ component and the other on the Cu heat-shield).  

Gases are being analyzed using the RGA. 

Wednesday, March 06, 2013

The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A.

Thermocouple channels are as follows:

T1: Cu block on CTL
T2: Heat Shield above CTL
T3: Heat Shield cooling water Supply
T4: Heat Shield cooling water Return

Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.

Test results attached.
 

Anders Mjos wrote:

Wednesday, March 06, 2013 The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A. Thermocouple channels are as follows: T1: Cu block on CTL T2: Heat Shield above CTL T3: Heat Shield cooling water Supply T4: Heat Shield cooling water Return Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.

 Wednesday, March 06, 2013, 17:23

The target has been pumping down to 5.3 e-7 Torr.  On the RGA mass scan, mainly H2O (mass 18 + constituents) was detected at ~2.7pA (see attachment #1).

The target will be heated up: TGHT = 850A (rate @ 1A/min); TBHT = 300A (rate @ 1A/min).

 Thursday, March 07, 2013, 11:51

TGHT and TBHT reached to 850A (local, 845A\13.80V) and 300A, respectively.  The out gassing of CO (mass 28) reached to ~5pA at the max currents.  (see attachment #2) 

 TBHT will be ramped down to 0A to compare the temperatures.  

 Thursday, March 07, 2013, 15:55

TBHT at 0A.  See attachment#3 for the temperatures and RGA data before further ramping down the TGHT.

Monday, March 11, 2013

The CTL test target was installed again for a second thermal test. CTL block fastened to HS with 1 in lbs. A small piece of Ta-foil of 0.001" thickness was used between the CTL Cu-block and the Ta transfer line to reduce the heat transfer..

Thermocouples were re-attached to CTL and Heat Shield (see above for channels #s).

See attached graph (PDF) for details.

Anders Mjos wrote:

Anders Mjos wrote: Wednesday, March 06, 2013 The Cool Transfer Line (CTL) test target is installed for thermal tests. Drawing number is ITD0431 REV A. Thermocouple channels are as follows: T1: Cu block on CTL T2: Heat Shield above CTL T3: Heat Shield cooling water Supply T4: Heat Shield cooling water Return Cooling water is in Evap2 supplied to the cooling line that goes directly to the area on the Heat Shield above the CTL.   Monday, March 11, 2013 The CTL test target was installed again for a second thermal test. CTL block fastened to HS with 1 in lbs. A small piece of Ta-foil of 0.001" thickness was used between the CTL Cu-block and the Ta transfer line to reduce the heat transfer.. Thermocouples were re-attached to CTL and Heat Shield (see above for channels #s).

 Monday, March 11, 2013, 15:55

Chamber was pumped down to 2 e-7 Torr.  HS water valve opened and no leaks were detected.  

TGHT and TBHT are ramping up to 850A and 300A at 2A/min, respectively.  

RGA is running... 

Tuesday, March 12, 2013, 10:44  

TGHT/TBHT reached to max currents. 

See attachment #1 for temperature and RGA measurements. 

Cooling down in process... 5A/min. 

Wednesday, March 13, 2013 

Thermocouple channels (see attached PDF for photos)
T1 - Left target leg at tube
T2 - Between cooling fins close to tube, left side
T3 - Supply water HS
T4 - Return water HS

Friday, March 22, 2013

Test not conducted. Target removed.

Thursday, March 12, 2013 

The CTL was removed and target heated to 580A / 300A

T1: Left target leg close to tube
T2: Heat Shield above CTL
T3: Heat Shield cooling water Supply
T4: Heat Shield cooling water Return

Thursday, March 13, 2013  

The target was cooled down 

Results attached as PDF and Excel

Monday, April 08, 2013, 17:39

Target container is coated with TaC; the container will be used for the UCx#6 target. 

No Ta-heat shields are used.

For the sintering process:

TGHT will be ramped up to 580A at 0.2A/min

TBHT will be ramped up to 230A at 0.2A/min

Chamber has been pumped down.  HS cooling H2O valve opened; no leaks have detected.

Thursday, April 11, 2013, 14:35 

Target and tube heaters have reached to optimum.

Auto-cooling initiated...

 Friday, April 12, 2013, 11:17

P/S off.  Chamber vented. 

Done!

 A thermocouple feedthru was installed via 9 pin sub-D connector. It runs from the the conflat cross on the top of the evaporator to the upper 9 pin connector of the target mounting plate.

Target installed with 4 T/C

The target assembly is ITD0300 with the CTL Cu cooling block slightly modified.

Ch1 - CTL cooling block T/C feedtrough
Ch2 - Heat shield below left gripper arm - T/C feedthrough
Ch3 - Heat shield below left gripper arm - 9 pin connector
Ch4 - Target left side leg on tube - 9 pin connector

Friday, April 19, 2013, 15:23: Roughing

Friday, April 19, 2013, 15:41: Started turbo

Monday, April 22, 2013, 09:43: Opened water supply. Vacuum stable at 2.8E-7 T (IGP1)

Anders Mjos wrote:

Target installed with 4 T/C The target assembly is ITD0300 with the CTL Cu cooling block slightly modified. Ch1 - CTL cooling block T/C feedtrough Ch2 - Heat shield below left gripper arm - T/C feedthrough Ch3 - Heat shield below left gripper arm - 9 pin connector Ch4 - Target left side leg on tube - 9 pin connector Friday, April 19, 2013, 15:23: Roughing Friday, April 19, 2013, 15:41: Started turbo Monday, April 22, 2013, 09:43: Opened water supply. Vacuum stable at 2.8E-7 T (IGP1)

Monday, April 22, 2013, 18:48

Ramping TGHT/TBHT to 850A/300A at 1A/min.

Tuesd ay, April 23, 2013, 10:07

TBHT / TGHT: 820A / 300A

TGHT:RDCUR: 816.6A
TBHT:RDCRU: 303.5A

Local P/S displays
TGHT: 821A / 11.05V
TBHT: 307A / 4.37V

Tuesday, April 23, 2013, 10:45: Ramping down TBHT to 0A @ 5A/min

Tuesday, April 23, 2013, 12:49: Ramping down TGHT to 0A @ 5A/min

Tuesday, April 23, 2013, 15:52: Swithced off TGHT and TBHT P/S. TGHT P/S showed 30A read back value, while local value was 0A

 Wednesday, April 24, 2013, 09:53: Turbo stopped

Wednesday, April 24, 2013, 12:00: Target removed 

The ionizer tube was found to have deformed as seen in the attached photo.

 CTL block on T/C F/T Ch 1
Supply on Ch 3
HS Return on Ch 4

Tuesday, April 30, 2013, 11:20: Roughing

Tuesday, April 30, 2013, 11:45: Turbo started

Wednesday, May 01, 2013, 08:43: Cooling water opened. Vacuum stable at 5.1E-7 T (IGP1)

Wednesday, May 01, 2013, 08:48: Ramping TGHT and TBHT to 850A and 300A at 1A/60s

Thursday, May 02, 2013, 09:10: TGHT reached voltage limit (12V) at ~780A yesterday at ~10pm. Increased limit to 12.5V and continued auto ramping. CTL block temp ~80C

Thursday, May 02, 2013, 10:08: TGHT voltage limit changed to 13V. TGHT:RDCUR goes to ~810A with TGHT:RDVOL at 12.5V. CTL block temp ~80C

Thursday, May 02, 2013, 11:33: TGHT manually stepped to 850A RDCUR at 846A, RDVOL at 13.1V. CTL block temp ~84C

Thursday, May 02, 2013, 15:13: Ramping down TGHT and TBHT to 580A and 280A at 2A/min and 1A/min

Friday, May 03, 2013, 08:30:  TGHT and TBHT at 580A and 280A. CTL block temp ~60C 

Friday, May 03, 2013, 08:37: Ramping down TGHT and TBHT to 0 at 2/min and 1A/min

Friday, May 03, 2013, 11:04: T/C logger removed

Monday, May 06, 2013, 09:37: Turbo stopped.

Monday, May 06, 2013, 10:26: Venting

Tuesday, May 14, 2013, 17:04

Target oven is coated with TaC, and wrapped with 3-Ta heat shields.

TGHT and TBHT will be ramped up to 820A and 300A, respectively.

Ramping rate set to 1A/min.

Good Vac at 3.e-5 Torr, Bad Vac @ 4.0e-5 Torr.

Chamber is currently being pumped...

 Wednesday, May 15, 2013, 10:56

Chamber has pumped down to 4.5e-7 Torr. 

HS cooling water valves opened; no leaks were detected.

Stepping up TGHT/TBHT to 80A; monitoring vacuum.

 Wednesday, May 15, 2013, 11:26

Pressure is increasing.  TGHT setpoint @ 80A, readback @ 88.6A/0.603V, local @ 83A/0.80V.

 Wednesday, May 15, 2013, 12:08

TGHT/TBHT stepped up to 140A and tripped off at high limit vacuum.

Restarted p/s and set TBHT/TGHT at 100A

Initiated auto ramping...

 Friday, May 17, 2013, 11:39

TGHT and TBHT reached to 820A and 300A, respectively.  Target has been heating at the max currents for ~12hrs. 

Vacuum is coming down to 4.3e-7 Torr. 

The TaC coating sintering is completed.

Autocooling is initiated.  TGHT ramping rate @ 2A/min, and 1A/min for TBHT.

Wednesday, May 22, 2013, 10:43

Sintering complete.

Chamber will be vented

Monday, July 22, 2013, 15:00

Target container is coated with TaC - this container will be used for UCx#7.

Container is wrapped with 3 layers of Ta, including the back-block.

For the sintering process:

TGHT will be ramped up to 580A at 0.2A/min

TBHT will be ramped up to 230A at 0.2A/min.

Chamber has been pumped down.  HS cooling H2O valves are opened, and no leaks are detected. 

Currently IGP1 @ 7.03e-6 Torr. 

 Monday, July 22, 2013, 15:19

TGHT/TBHT was stepped up to 20A.  Pressure increased to ~1.2e-5 Torr.

Auto-ramping initiated...

 Wednesday, July 24, 2013, 18:40

TGHT and TBHT have reached to 580A/230A, respectively.  Target has been heated for ~4 hours at that max current.

Vacuum currently at 1.65e-6 Torr.

Auto-cooling initiated... (TGHT @ -1A/min, TBHT -0.5A/min)

Target will be vented in air tomorrow.

Thursday, September 26, 2013, 13:04

The LP-IG-LIS target container is coated with TaC. 

Container is wrapped with 3 layers of Ta heat shield and about to go through the sintering process.

A thermocouple is inserted to measure the temperature inside the tube (1st attempt ever). 

Click on the link for detailed pictures:

https://www.dropbox.com/sh/6dc5arajg87mws9/6cU5OxjkZg

TGHT will be ramped up to 580A at 0.2A/min

TBHT will be ramped up to 230A at 0.2A/min.

Chamber has been pumped down.  HS cooling H2O valves are opened, and no leaks are detected. 

Currently IGP1 @ 5.9e-6 Torr.

 Thursday, September 26, 2013, 15:44

TGHT stepped up to 30A.  TBHT currently @ 0A. 

Temp @ 35C, Vac @ 1.4e-5 Torr.

 Monday, September 30, 2013, 14:54

The container was heated up to 580A TGHT/ 230A TBHT for a day (see attachment #1 for vac vs cur plot).

The temperature was measure at ~1780C. (see link for details: https://www.dropbox.com/sh/d8d9j2t60qlm3jk/nkMh7dx_R8 )

The target was cooled down and vented. 

Proceed complete.