Ron Kuramoto, Keith Ng, John McKinnon, and myself spent some time today investigating water and air lines related to the T1 Rotary Collimator (Col. A).  We discovered the following:

- There is a panel on the back (south) side of the T1 cooling package with 3 air lines for Col. A actuation, Col A cooling water supply & return, and the Col. Shield water cooling supply and return
- The air lines coming from the panel were decomissioned in 2003 by Tom Lyth, and at least 2 out of 3 were replaced with CuALCW water from the M13 header in the BL1A tunnel
- Motion / actuation of the rotary collimator was disabled in Oct 1994 and it is now used only in one position
- The two water lines coming from the M13 header (which connect to the actuation cylinder) will be disconnected, capped, and tagged.  The M13 header can then be completely removed
- It is suspected, but not yet 100% confirmed that Col. A and the Collimator Shield are still cooled by the lines passing through the panel at the back of the cooling package
- A flow test will be performed to confirm this, which will also confirm that the Q4 flow meter at the cooling package measures cooling water flow to Col. A

Elevation measurements of the T2-MK2 target were taken in the hot cell to confirm previous records in preparation for the T2 Protect Monitor adjustment that will take place later this shutdown.  Potentiometer readings were also checked for ladder position 2mm above and below nominal in case we decide to run the target in an offset position again.

Entrance Side:

Ladder moved until potentiometer at 16.19kΩ (nominal position 4)
- Measurement on tape: 1838.7mm

At elevation 1836.7mm: 16.04kΩ
At elevation 1840.7mm: 16.27kΩ

Exit Side:

Ladder moved until potentiometer at 16.19kΩ
- Measurement on tape: 1837.9mm

At elevation 1835.9mm: 16.04kΩ
At elevation 1839.9mm: 16.29kΩ

The elevation measurements at nominal position agree with those taken in May 2014.
The T2-MK2 target is now ready to be returned to the beam line after completion of the M9-T2 work.

Keith C. Ng and Isaac Earle both received .02mSv dose during this procedure.

The "POT/CAM" MS connector on the T2-MK2 has been wired to allow automatic target version number identification by the new T1/T2 control system.  Pin A was jumpered to Pin C.  (MK1 targets will use Pin A to Pin B jumper).

The nylon cable ties on the target assembly were found to be very brittle and fragile, they have been replaced with PEEK cable ties.

The T2-MK2 target is now ready to be moved to the beamline.

 The T2-MK2 target was moved from the hot cell to the beam line. The T2 Protect Monitor was moved from the beam line to the hot cell.  The T2-MK2 assembly measured 136mSv/hr at 0.5m, and the protect monitor was 8mSv/hr.  Total dose incurred by Isaac Earle:  0.18mSv.  No dose to other workers

 The T1-MK2 target was transported from the storage pit to the beamline.  The target measured approximately 10mSv/hr at 0.5m.  All target services were hooked up and the cooling package was started (no change in T1 vacuum).

 The lower air amplifier has been started, and air supplied to the T1 and T2 areas by opening the appropriate ball valves beneath the amplifier.  The amplifier is cycling normally and the barrels are cool to the touch (indicating no significant air leaks).

Actuation of both profile monitors was checked from the control room.  Both reach the in and out limits as expected, with no change in vacuum level in the respective volumes.

 Four water sensors have been installed on top of the T1 monolith.  These water sensors were wired and brought to the area during the 2014 shutdown, but installation was delayed so that the top of the monolith could be painted first.  The sensor labels (attached to the sensor cable) are: T1, T2, T6, and T8.  The location of each sensor is documented on the diagram below.  Two photos of the top of the monolith are also attached.  Doug Preddy has been notified.

 The T1-MK2 target was wired for automatic target version detection by the new PLC control system (A to C jumper  in POT/CAM MS connector).  T1-MK1 and T2-MK1 targets still need to be wired which can take place after the shutdown without moving them from the storage pit.

An electrical check has been completed for the T1 & T2 Profile and Protect Monitors by Dave Cameron and Mike Russell.  They report that all results look normal.

T2-MK2 target information sheet, beam spot measurements, and elevations were updated and delivered to Operations. PDF copy attached.

No work was done to T1-MK2 (placed in storage pit for 2015 shutdown duration to lower fields), so the sheets will not be updated.

 The T1-MK1 and T2-MK1 targets have been re-wired to allow version identification.  Work was performed in the target storage pit.  Approximate field around the targets in the pit was 100microSv/hr.  Disposable coveralls were worn for the job and had 800cpm of contamination on completion.  All nylon cable ties on the targets were replaced with PEEK cable ties.  Total dose received was 0.06mSv by Isaac Earle.  This modification has now been completed for all T1 and T2 target assemblies.

Grant moved the T1 and T2 targets from position 0 to position 4 this evening at around 9pm.

The position 4 selector button on the T1 rack was not working.  The manual control box had to be used with the adapter cable and military connectors for both T1 and T2 to achieve position 4 on both targets.

 A 5lb roll of 347SS sheet was received today.  This alloy is to be used for the target windows of the new T1 and T2 beryllium target cassettes that will be manufactured in the near future.  The material was ordered from Alloys International (PO# TR206407).  A mill spec report was included with the material, a scanned copy is attached in PDF format.  The roll will be stored in the meson hall RH hot cell lab office on the shelving above the work bench.

An order for new T1 and T2  beryllium targets was submitted to the TRIUMF machine shop today.  A total of seven T2 targets and twleve T1 targets were ordered to match existing stock of wire EDM target shells.  All required materials were supplied.  Completion by October 30, 2015 was requested.
 

A complete set of new drawings for both targets were released in June 2015 (TBP1683 for 12mm T1 Be target; TBP1691 for 10cm T2 Be target)

Current target stock for T1 (12mm Be) includes: 1 target on the shelf, 1 target on the MK1 target assembly (position 4, has not seen beam), 1 target on the MK2 target assembly (position 4, currently in use).

Current target stock for T2 (10cm Be) includes: 1 target on the shelf, 2 targets on the MK1 target assembly (position 3, has seen beam;  position 2 has not seen beam), 1 target on the MK2 target assembly (position 4, currently in use).

T1 and T2 beryllium target failure history was investigated back to 2000 (as far as XSTRIP records were readily available).  For each target cassette the following were noted: length of time the target was subject to direct beam, length of time the target was on the ladder w/o direct beam, and method of failure.  The purpose of the study was to devise a target replacement strategy so that T1 and T2 beryllium targets are preemptively retired from service to reduce the occurrence of failure while running which causes loss of beam time, extra dose to personnel, and damage to equipment.

The following recommendations are the result of the study:
- T1 beryllium targets should be retired after 9.0 months of running time
- T2 beryllium targets should be retired after 12.0 months of running time
- Multiple targets should be installed on each target ladder (at least 2, possibly 3) so that targets may be switched during a running period if required and less target assembly moves are required

A PDF copy of the Excel spreadsheet is attached which includes target use history, failure history, summary of results, and more specific recommendations for each target assembly.  This study and the replacement plan recommendations were reviewed and endorsed by Grant Minor and Yuri Bylinski.  This spreadsheet should be reviewed and updated every shutdown period (including Fall mini-shutdowns), as well as anytime there is a target failure.

The T1 and T2 targets were moved to position zero, then back to the target position today so that beam profile could be checked using the profile monitors.  Movement for both targets was done with the portable control box.

The T1 target was moved from Position 4 to Position 0, then back to Position 4 (after checking the profile) with no issues.

While moving the T2 target from Position 4 to Position 0 the ladder stopped moving part way through travel.  By toggling the control box "RUN / OFF" switch the motion could be restarted.  This had to be done 2 or 3 times to reach Position 0.  When returning to Position 4 after checking the profile the problem became more severe.  It took over 20 minutes to move from Position 0 to 4 because the ladder only moved slightly or not at all each time the switch was toggled.  This is either due to a failed motor on the target, or failure of the portable control box.

The next step will be to try moving the ladder of one of the target assemblies in the storage pit to determine which is at fault.  In the mean time neither the T1 nor T2 target ladder should be moved.

 The stepper motor that drives the target ladder on T2-MK2 has failed.  This is the cause of the difficulty moving the target ladder yesterday afternoon (see previous e-log).  This was confirmed this morning by attempting to move the T1-MK1 target ladder in the storage pit using the portable control box - the ladder moved with no issues.

The motor is scheduled for replacement during the 2016 winter shutdown unless it is needed more urgently.  Operations have been informed that T2 ladder movement will not be possible until this motor is replaced.

Today the T1MK2 target was moved from Position 4 to Position 0 to lower the Rad fields for the 1AM7 repair in the 1A Tunnel. The Rad levels were still to high only dropping by 1000uSv/Hr to 5000uSv/Hr, so the 1AM7 repair is planned for next Tuesday's maintenance day on Oct 6th.  1A will be off till then giving a longer cool down. 

The target was then moved moved back to Position 4 with the Pot ratio reading 0.699. The target was moved using the portable Control box.  The "power on light" on the Control box needs to be replaced.

Note: The MS connector on the 1AT2 cable needs to be tighten before using.  It became loose when swapping the portable Control box cable to the 1AT1 cable.

The cooling package turned on ok after the vacuum was established.

Don Jackson assisted me with this operation and was appriciated....

While the T2 monolith was uncovered for T2 Protect repair (see previous e-log), it was decided that the T2 target should be moved to the hot cell to address issues discovered last week with target ladder movement (see e-log #175)

Oct 7:

- T2-MK2 target was moved from the beamline to the hot cell after the T2 protect was reinstalled (the target measured 896mSv/hr at 0.5m)

- The target was inspected in the hot cell: profile monitor looked normal, two beam spots (one higher, one lower) were observed on the entrance window (see photos), the spot on the exit window was low but not quite touching the weld

- T2 profile monitor was checked by probes group at the hot cell --> ok

- Ladder movement was checked by cycling through all target positions twice using the portable control box.  This revealed that the drive motor is actually functioning properly and the fault lies elsewhere

- Tested T2 motor drive cable from 1A racks to beamline with Dave Cameron.  Found Pin B has 190kOhm short to building ground.  Attempts to fix the cable at both ends were unsuccessful and spare wires in the bundle could not be used because there is a break in the cable at an unknown location and use of wire colours in both sections is inconsistent

- Checked entrance side elevation: 1839.0mm with potentiometer at 16.19kOhms.  This is consistent with previous measurement of 1838.7mm.  This confirms that pot, motor, and drivetrain for ladder movement are all ok.

Oct 8:

- Decided to run new cable for target motor drive  (already had on hand for T1/T2 controls upgrade in 2016 shutdown).  The cable is labeled T2TGTMTR-DRV.  It was first tested at the hot cell and then installed by Doug and Ron

- The T2-MK2 target was returned to the beamline.  A camera and monitor setup was used to watch the target entering the hole remotely which greatly reduced dose  (inserting the target requires multiple iterations to get alignment correct, so dose is typically higher than when removing devices from the monolith)

- T2 profile and protect monitors checked by Probes Group from the mezannine --> both ok

- Pumping on T2 volume began late morning, leak was found at T2 protect flange (see previous e-log), after correcting this the vacuum pumped down normally.  A helium leak check was performed on all flanges on the T2 monolith --> no leaks found

Oct 9:

- All services attached to target

- T2-MK2 target moved to position 0 using the new cable and the portable control box

- T2 cooling package started (no change to vacuum)

- T2 cooling package expansion tank level checked - the tank was only ~1/3 full, suspected leak through disconnected female hansen connection.  Tank was refilled to normal level using ISIS water

- Plant Group began replacement of blocks over T2 late morning

When the damage to the T2 Protect Monitor was found to be caused by flying debris from a vacuum spike (see e-log #179), it was decided that the T1 Protect Monitor should also be replaced.

Oct 8:

- The T1-MK2 target was transported from the beam line to the hot cell after the T2 target was returned to the beamline (see e-log #180).  The T1 target was 38.9mSv/hr at 0.5m

- The T1 target was inspected in the hot cell: profile monitor looked ok, protect monitor damaged with holes and dents on upstream side (see attached photos), position 4 target looked ok with beam spots roughly centered (see photos)

- The old protect monitor was removed in the hot cell and a new monitor supplied by Probes Group was installed (previously undocumented brass spacers were seen over the monitor cassette alignment pins on the target)

- The T1-MK2 profile and protect monitors were checked by Probes Group at the hot cell --> both ok

- Measured elevation of the new T1-MK2 protect monitor: 1831.1mm on entrance side (previously 1831.0 --> ok)

- Position 4 target entrance side elevation checked: 1832.9mm (previously 1831.9mm --> 1mm discrepancy)

- Position 4 exit side elevation measured: 1832.4mm (previously 1832.1mm --> ok)

- Protect monitor exit side elevation measured: 1833.7mm (previously 1833.3 --> ok)

- T1-MK2 target returned to beamline at approximately 5pm, no problems

- Vacuum pumped down quickly and it was decided that a leak check would not be necessary

Oct 9:

- All target services attached

- T1 target moved to Position 0 using remote control box

- T1 package started, no change to T1 vacuum

- T1 profile monitor and protect monitor electronics checked by Probes Group from mezzannine --> both ok

- T1 motor drive cable conected to controller in 1A racks.  The T1 ladder can be moved from the 1A racks mimic panel (T2 still requires portable control box)

- Actuation of the T1 profile monitor was tested --> actuated properly, no change in vacuum

- T1 cooling package expansion tank level checked: no change

- The T1 area is ready to be covered