Electrical check of TM#3 in the conditioning station under vacuum see attached PDF for details.

TM3 has had all of the water lines pressurized with Helium and the Helium Leak detector was connected to the turbo pumps. There were no leaks detected.

September 24

 After the manipulator repair Maico installed the NiO#2 onto the target module. Once connected I completed a leak test on the HS line with Isaac. The leak testing cart would not pump down originally (something wrong with the cart) but eventually it did start to work. The cart pumped to its lower limits and did not respond even with the module was flooded with helium. A electrical test was then conducted by myself and and Don Jackson (see attached). During the standard test the Target to Anode and to 60kV common read lower than expected at ~47Momh @ 1kV. Also of note during the conductance check the measurement from c-d was low at 1.82 mohm.

3  additional tests were completed 2 of which were coil to common (both sides). The resisance was measure at 47 ohm with the megger and 1.32 Kohm with the uohmmeter. The coil lines lines were also measured to get and indication of the resistance of a copper line. These lines were measured while they were not jumpered both the coil + and coil - measured 5.73 mohm.

A meeting with Lia and Friedhelm was held and and the decision was to move the module and test it in the conditioning station. Fingers crossed that the module will still work.

Sept 25th

Maico finished installing the cover today for the module to be moved. Other elogs cover the other activities for today.

maicodallavalle wrote:

TM3 has had all of the water lines pressurized with Helium and the Helium Leak detector was connected to the turbo pumps. There were no leaks detected.

 While pressurizing the lines it was found some of the lines had water in them. It is unknown where this water came from. Perhaps David connected the conditioning station last time it was in? Lines that were free of water were A, B, C, and window The leak detector pumped down to 4.0 x 10^-3 Torr and the leak rate was 1.4 x 10^-9 atm-cc/sec, there was no response during the leak test and the leak rate continued to decrease during the test.

Bevan Moss wrote:

September 24  After the manipulator repair Maico installed the NiO#2 onto the target module. Once connected I completed a leak test on the HS line with Isaac. The leak testing cart would not pump down originally (something wrong with the cart) but eventually it did start to work. The cart pumped to its lower limits and did not respond even with the module was flooded with helium. A electrical test was then conducted by myself and and Don Jackson (see attached). During the standard test the Target to Anode and to 60kV common read lower than expected at ~47Momh @ 1kV. Also of note during the conductance check the measurement from c-d was low at 1.82 mohm. 3  additional tests were completed 2 of which were coil to common (both sides). The resisance was measure at 47 ohm with the megger and 1.32 Kohm with the uohmmeter. The coil lines lines were also measured to get and indication of the resistance of a copper line. These lines were measured while they were not jumpered both the coil + and coil - measured 5.73 mohm. A meeting with Lia and Friedhelm was held and and the decision was to move the module and test it in the conditioning station. Fingers crossed that the module will still work. Sept 25th Maico finished installing the cover today for the module to be moved. Other elogs cover the other activities for today.

 Also of note the turbo pumps were started on the conditioning station around 1:30. Don and Travis completed and electrical test, see other elogs. When attempting to start IG1 the controller indicated there was no filament, this gauge only has 1 to start. It will have to be replaced when the module is next vented. In addition to this it appear the PNG1 controller has failed again. I have emailed Dimo to see if we can get one to test. The img100 is new and different cables have been used. All 4 options for connections were also tested in case of a wiring mistake.

 The water pumps for the conditioning station were turned on at ~11:45. It took longer to start the conditioning station as the air from the leak test had to be bled off and the make up water tank refilled. The valves on the water supply line were closed slightly to make up for the fact the water cooled power supply has been removed. DIF2 was installed by Maico so we can measure the flow in the primary side.

 The first attempt at HV conditioning of TM3 with the new source tray and NiO#2 target installed. Conditioning so far has been very slow, with the current increasing quickly to a maximum of 400uA. Voltage in these cases was lowered until the current was below 200uA. Attached is the raw data. It appears the source tray and target are conditioning just there is either something burning off or there is localized poor vacuum.

 Following the helium pressure test Don attempted to connect to the RGA via the network. He was unable to do so. This scan was desired so a pre and post water scan could be compared to indicate if there was any leaking. It has been decided to carry on as the HV and HP tests are of greater importance. Don will continue to investigate the RGA. Travis inspected from the conditioning station roof and determined that the RGA is getting power.

Bevan Moss wrote:

The first attempt at HV conditioning of TM3 with the new source tray and NiO#2 target installed. Conditioning so far has been very slow, with the current increasing quickly to a maximum of 400uA. Voltage in these cases was lowered until the current was below 200uA. Attached is the raw data. It appears the source tray and target are conditioning just there is either something burning off or there is localized poor vacuum.

 Attached screen shot. Vacuum was around 8.3 X 10^-6 on IG2 (which is in the diagnostics box)

TM#3 with NiO#2 has been moved to the south hot cell from the conditioning station.

 Yesterday TM3 had the TGHT current raised to 160 amps and the TBHT raised to 200 amps. At this power the TGHT showed typical results in that vacuum was affected and the increased voltage as the target increased in temperature. The tube heater on the other hand did not change voltage or show a change in vacuum. As a result it is believe there is a short somewhere in the module. I have attached a screen shot of the strip tool and the raw data.

Results of the various electrical checks done on TM#3 while at the hot cell since the 27th of September. View PDF for the details.

TM#3 with NiO#2 has been move from south hot cell to the conditioning station.

Travis Cave wrote:

Results of the various electrical checks done on TM#3 while at the hot cell since the 27th of September. View PDF for the details.

 There was also a leak check. There was some water remaining in the HS line but once removed the leak cart pumped down to 0.0 x 10-4 Torr and the leak tester was at the bottom limit. There was no response when sprayed with helium

 The roughing pump for TCS was started at ~3:00 and the turbo's turned on at ~4:00. This is the minimum time for the module to pump down.

 The filament on IG1 for TM3 was replaced by myself and Edi. The old filament did not appear to be damaged but the controller claimed it was. The current gauge on TM3 is a single filament, ideally it would be upgraded to a double.

TM#3 with NiO#2 electrical check at conditioning station under vacuum, see pdf for details.

Yesterday the TBHT was ramped to 250 amp and the TGHT was ramped to 440 amps. Attached is the data from that run the strip tool that had this screen shot crashed but it can be recreated with the data. The TBHT ps was not reading back accurate results as such there are large steps in current or voltage or some instability for no apparent reason. In addition to this the ramping program is still not working so the ramping was a very manual process. The strip tool was left running over night, I have attached a screen shot of the the run. You will notice there are changes in vacuum that corresponds to changes in the TGHT and the TBHT voltage. Anders and myself used the archiver to plot the data with TS6 (TS3 would be better and I will have it added to the achiver), the changes in voltage and vacuum match perfectly with the compressor coming on and off. This should be investigated and possibly the temperature range of the cycling of the compressor reduced.

I have compiled the e-mail comments from people involved in High-Power Conditioning of TM3 w/ the new Rev 3 source tray and NiO#2 since Bevan Moss' last log on October 2nd below:

On October 2nd at 6:35pm Friedhelm Ames wrote:
TM3 heaters have been tested already yesterday in the conditioning station. Current and voltage readings were in the normal operating range.
The heaters were kept on over the night and no changes except a slow improvement in the vacuum has been seen. Today the high voltage was started. A high bias current of up to 150 micro Amps at 10 kV and an oscillation of the current with a frequency of about 3/minutes has been seen. Going higher in voltage resulted in an erratic behavior. After a visual inspection in the target hall some water leakage on top of the module was detected. it could be traced to 2 of the water connectors. They have been replaced. After this the high voltage current was down to normal values and the oscillation disappeared. With the heaters off the voltage could be raised to 22 kV, after which sparking occurred.
Earlier with the heaters on the functioning of the source has been tested. Extracted beam could be seen on the Faraday cup and the dependance on both the anode voltage and the coils could be verified.
One of the steerer plates (bottom) appears to have a short. As there is some redundancy in the steering elements in the target station optics, I don't believe this will effect the beam delivery very much.
A full test of all the source systems is planned for tomorrow including a careful attempt to rise the high voltage to a higher value. For the acceleration of 10C we will need 20.4 kV.

On October 3rd at 9:32am Bevan Moss wrote:

FYI Module is holding 24kV with zero sparks as of yet  I will continue with updates as I go

On October 3rd at 10:18am Bevan Moss wrote:

Sparking started at ~28kV I have had to dial it back to 22kV to hold stable voltage. I will continue with updates.

On October 3rd at 11:17am Bevan Moss wrote:

Sparking has forced the voltage down to 20kV. Friedhelm has asked me to turn everything on and start ramping the heaters.

On October 3rd at 4:15pm Bevan Moss wrote:

The heaters have been brought online and the Bias raised to 25kV. It has been sitting there for the last 10 minutes with 1 spark during this time. All other PS are on and beam is being extracted.

On October 3rd at 4:37pm Bevan Moss wrote:

Sparking has just occurred and the Vacuum is now getting worse significantly faster. Voltage was lowered to 21KV where it has been stable for the last 5 minutes. I am going to turn off the HV leave the module overnight with the heaters on. Hopefully we will have good Vacuum again in the morning.

On October 4th at 2:20pm Bevan Moss wrote:

I have finished completing another complete leak test on the module and it is leak tight. Once the heaters were turned off the vacuum did improve it is currently sitting at 9.3 x 10^{^-7} Torr in the service cap, 5.71 x 10^{^-6} Torr in the diagnostics box and 4.0 x 10^{^-6} in in the secondary.  I have raise the bias voltage and it can hold 20kV for 5 minutes but did have 1 spark. At 22.5kV it appears to be doing some conditioning as the current is unstable. I would not recommend moving TM3 to ITE on Monday until we can establish that the module can hold 25kV for at least 1 hour preferably with the heaters on. I have left the turbo pumps running in case there is more testing you would like to do. If you choose to move to ITE on Monday please have someone stop the turbo pumps otherwise I must wait an hour before venting on Monday. The TCS laptop on my desk should not have the screen saver come on so TCS can be operated through it.

Here is the change in the TCS vacuum after heaters were turned off earlier today:

2:20 pm readings

TCS:IG1 (service cap) 9.3 x 10^{^-7} Torr

TCS:IG2 (diagnostics box) 5.71 x 10^{^-6} Torr

TCS:IG1S (secondary vacuum) 4.0 x 10^{^-6} Torr

7:17 pm readings

TCS:IG1 (service cap) 8.69 x 10^{^-7} Torr

TCS:IG2 (diagnostics box) 5.0 x 10^{^-6} Torr

TCS:IG1S (secondary vacuum) 3.38 x 10^{^-6} Torr