Tom Kauss inspected target hall crane below hook attachment pins and plates ITA6550-01 yesterday. He certified the use of these pins and plates. The inspection of these pins and plates was in Target hall crane annual check list. It was issued as a calibration index by Isaac Earle in 2022-Feb-08.  After inspection, The inspection tag  was issued and attached to pin. Tom has an inspection record on this job

In past two weeks, ITW/ ITE primary vacuum back up lines and BVs in ITW/ITE pit have been leak checked.  ITW BV1 and BV2 on back up line side were leak. They are replaced with old leak free BVs.  ITE TP2 NW25 SST  flexible line right after pump were leak . It is replaced with new NW25 SST flexible line. Two leak were found on ITW side KF 50 O-rings connected to NW 50 SST flexible coupling. They were replaced with new KF50 o-rings. After job, both  stations primary back up lines in pit were leak checked .  They are good.

Five of used  internal leaked  TP BVs are serviced and repaired. Internal plunge  o-ring and case o-ring are replaced on all five BVs. Leak checked valves after  . They are ok to be used as spare parts.  The are active parts stored in TH now.

Two filters on HALCW resin circuit have been replaced. O-ring 235# were changed on both filter cartridge houses.  25micron  10"x 2.5" 3M cartridge new filters  are used. Old filters are not very dirty. They are bagged and stored in vacuum pit. Residual water from cartridge houses are collected and stored in high active storage jug with sealed cap.  No leak on resin circuit before and after the job.

I visually inspected HALCW system including water station section, both target pits, and de-ionizer system.  No small leak and drip was found .  The inspection in both target pits will be repeated after flow sensors are replaced.

vacuum pit ventilation upgrade was done last week. The jobs include: installed two industrial cooling  fans.  One is placed in pit on resin tan cover. Other one is placed on and opening to pit by shielding blocks.  They are installed for better air circulation in pit. Also,  2x two small 20W cooling fans are installed on ITH MP1 and MP1S to low the pump  operation temperature.  The result is positive. The ventilation status in pit meets the pump operation requirement (good ventilation and 40 Celsuis below) .  ITH CG2S 0.0 mtorr.  ITH CG2 0.26mtorr.

HALCW flow sensors replacement job is done. All ITE/ITW(except ITE HS) return line water flow sensors including paddle wheels and coils are replaced.  After job, water interlock signal have been checked in electrical room .  Everything works fine. Visually inspections for possible water leak on HCLCW system have been done as well. one valve on ITE dump return line has a very small water seeping through valve stem. I will watch on it.  Other than that,  No major concern.

2023-03-08: leak on 1/2" ITE dump return line valve is fixed.

HALCW ITC:MP1/MP2 motor phase current measurement is done by Joel from electrician group. MP1:17.1A/17.2A/16.7A.  MP2: 17.9A/17.9A/17.3A.   19.5A is manufacturer notified on full load phase current.on operating  instruction manual. 

HALCW ITC:MP1/MP2 pump and motor temperature measurements result:

MP1: pump discharging  port: 78F,  motor rear bearing house:72F  , Motor housing 140F(60C). 6F difference between them is less than 15F manufacturer clarified up limit in instruction manual. 

MP2: pump discharging port:78F,  motor  rear bearing house:72F, Motor housing 122F(50C).

MP1 is better than MP2 on motor status. It could be seen on phase current measurements as well.

Other notes on pump performance:    total flow rate 60GPM , discharging gauge pressure  99 to 100 psi on both pumps with one station all of TM water circuits bypassed + other station  two of TM water circuits bypassed + both stations 2A beam related water circuits  on(2X5).

ITW, ITE, ITW +ITE total , and low active cooling water return flow meter transmitters are inspected and calibrated.  Result:

ITW , PX-750-06Di , Calibrated to  4-20 mA for 0 to 6" H2O DP, linear.    Transmitter works fine.

ITE. PX-750-06Di, calibrated to 4- 20mA for 0 to 6" H2O DP, linear.   Transmitter works fine.

ITE+ITW total, PX-750 -30 SQDI.  It looks like electronic board for square root output is broken. It can not be calibrated  to 4mA @ 0 inch H2O DP. The transmitter is calibrated to 10.25mA - 25.25mA for 0 to30" H2O DP, linear. Transmitter works fine.

 Low active cooling water return, Px-750-30di, smart.  The transmitter is broken. The output current stuck at 44.5mA on all DP.  I tried zero and reset it by following instruction manual, but failed to bring it back. The electronic boards are broken mostly. The production is discontinued by Omega Engineering. A new Omega transmitter PX3005-25WDWBI (linear) will be ordered for its replacement.

2023-06-28: A new Omega transmitter PX3005-25WDWBI (linear) has been installed back to LALCW system in target hall. Transmitter is calibration by manufacturer @ 4-20mA output@0 to 25 in H2O DP. Control group will finish the cable connection in TH, electrical room, and reprogram   on epic page on July -11th.

2023-07-12: Cable connection, formula reprogram, and epic page reboot are done yesterday by Ray.M. New transmitter works fine. All flow rates are displayed on epic page properly with new program formulas.

TCS cooling water system was started and tested this Wednesday. Chiller compressor 2 and 3 was in operation cycle twice without issue. TCS:TK2 was refilled to 28 inches. Water system works fine. system was switched off after test.

ITE TP3,4, 1S,and 4S were started successfully this afternoon. All pump current draws  were below 1.5A . IG1S was switched on. I have no local controller so TP1 and TP2 on TM4 at  MSP can not be checked.  IG1S was hard to switch on at first. It timed out and showed error 09 code. I removed the connector back cap, and it could be switched on after. I will look on this issue. 

Turbo -pumps were stopped  last night at  6 pm. All four pumps worked good during check. For IG1S switching on issue, the problem either caused by over pressure(No TP1, 2 in ITE)   or because coaxial cable was pinched by connector cap and caused bad contact on pin to cable.   I modified the connector cap inside by opening more space for cable passing through the cap. The cap is installed back.   The gauge will be switched on next week again. We keep watch on it

Argon vented ITE station. ITEVV1S and ITGT SV3 were closed after venting.

SMP  vacuum pumping down is stopped. SMP and TM4 venting to atmosphere will be started soon.

TM2 HS line helium leak check is done. leak detector base LR 1.8xE-8atm.cc/sec.  helium pressure 70 psi. 5 minutes test. no change on LD leak rate.    I spray lots helium to gas line adaptor and fittings. No leak.has been found  at this base leak rate level.  Since the TCS MP1 has some  issue ,this time the base leak rate on LD only can get to 1.8Xe-8 atm.cc/sec at this moment instead of 0.0xE-9.  The low E-8  level is not perfect, but  i  have no concern on it.

TCS MP1 is replaced due to poor performance( system shows unstable and high reading on TCSCG1A and high TP1,TP2 current draw) . The pump is edward 15i scroll pump. Since vacuum group has no same spare pump, i have to use SMP roughing pump SMP:MP1 which is a  same pump to replace it.. After the replacement ,the TCS:CG1A and TP1, TP2 current draw are back to normal. The original TCSMP1 was surveyed. Swipes on intake and exhaust port are 300 counts and 1000counts. RAM contact field measurement are from 0.2 to 0.5 usv/hr. It is stored in TH. We will try to refurbish this pump first and use as for SMP:MP1. If we can not refurbish it, a new 15i pump will be purchased for SMP:MP1.

2023-05-31: Opened pump tip seal chamber and swiped chamber inside. The contamination level :1200 counts on 44-2.  The tip seal and tip seal chamber o ring need to be replaced . Checked gas ballast knob. The O-ring inside knob is in good condition. Checked exhaust port o-ring. it is in good condition. spare part PO will be issued soon.

2023-06-14:Tip seals and o-ring have been replaced on original TCS:MP1. After, it was tested at TCS for 48 hours. The pump is much quiet on operation, and the pump body temperature is mild. The final  inlet pressure this pump could get with TCS PV1 closed is about 23 mtorr.  The result is good. I installed it back to TCS vacuum station and reinstalled SMP:MP1 back to SMP vacuum station.  

ITW water signal interlock check is done. All ITW water signals including HS, EE, Coil , Ta, Tu, MSP, C-window, HVC1, HVC2, 2A-dump, 2A -shielding plug, 2A-tank, 2A-window, and 2A-collimator are checked. All  water signal interlock work fine.

MAA ASU test have been done following document 154779. All three tests in document are passed. DCR Jas has all test documents.

This test includes the functional test on TH emergency roof hatch which is located at the west end of TH roof. The hatch could be opened and closed properly from TH inside.

Plant group changed TCS water filters last Friday. 4 filters on resin can inet /outlet sides and filters(4 in one cartridge house)on pump return line have been changed. Triumf maintenance tags on filters have been updated. No water leak after job. The TCS TK2 water level dropped  from 20" to 16" because of the job. I will refill the level to 28" today. 

TCS:TK2 is refilled to 28".

ITE water signal interlock check including HS,EE, TA, TU, MSP. Coil1 , C-window ,2a-window, 2A tank, 2A shielding plug , 2A dump, 2A collimator  are done. All things work.