Thursday, January 30, 2020, 12:06, David Wang, ITW, Standard Operation, TM4, , ITW primary and secondary vacuum seals leak check.
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Connected LD to ITW(TM4) TP1. Base LR 0.0Xe-9 atm.cc/sec. Base pressure 0.0Xe-4 torr. All ITW primary and secondary air to vacuum seals are helium spray checked. There is a 5XE-9 atm.cc/sec leak on exit2 module top cover plate o-ring seal. The location is on west side, south corner of the plate. Hi- vacuum resin are sprayed to leak area, and leak checked again. The leak is gone. The other seals on ITW vacuum vessel are good.
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Tuesday, January 24, 2023, 07:21, David Wang, ITW, Maintenance, , , ITW pit general clean up.
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ITW was cleaned with vacuum canister in Jan 10th. HV cage inside and blue nylon insulators were wiped. Garbage inside the pits were cleaned out. |
Tuesday, July 21, 2015, 12:38, David Wang, ITW, Repair, , , ITW external water leak on dump circuit has been fixed.
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The leaking 1/8 NPT(M)-1/4NPT(F) adapter on the ITW dump circuit is replaced. |
Friday, June 19, 2015, 11:43, David Wang, ITW, Repair, TM1, , ITW external water leak on dump circuit 6x
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There was an external water leak in ITW during the last beam running time. The leak started after the shielding blocks transfer(May 22). It cause a constantly water level drop on S-tank(0.5 "/day average). Today , after the blocks are moved , the leak source has been found. Water seeped through a fitting on ITW dump circuit pressure gauge. The leak water slowly flow around the TM1 on the tank flange. most of them are dried out, but left some stain on dump module and tank flange. By closing the supply and return water valves on the ITW dump circuit, the leak is stopped now. We will fix this problem after the module is moved out and the radioactive field is low. See attachments. |
Monday, October 29, 2018, 10:43, David Wang, Conditioning Station, Repair, , , ITW exit 2 leak check at TCS.
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I did a leak check this morning on exit 2 module at TCS. LD base leak rate is 4.00XE-9atm.cc/sec, Base pressure is 0.00 X E-4 torr. All seals, bellows, and flanges are checked. The new FC5 bellow is good. There is a big leak up to 2X E-6 atm.c/sec has been found on IG1S side panel . The panel itself will be replaced this time. Machine shop is working on it.. Two small leaks in E-9 atm.cc/sec range have been found on the o-ring between service cap steel welding frame and the whole cap top cover plate in different location . All bolts on the top plate pressing down the o-ring are very tight. I can do nothing on them. However, I sprayed some vacuum seal around the leak area. The leaks are small and close to ITE TP1S. I don not think we have to replace it at this moment. Basically, The module is good to move to ITW tomorrow morning. |
Tuesday, February 06, 2024, 13:36, David Wang, ITW, Maintenance, , , ITW exit 1 module tank flange o ring has been replaced.
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ITW exit 1 module tank flange o ring has been replaced. the old o r-ing was completely flat in slot without elastic property. tank flange, module flange, and o ring slot were clean by acetone and canister vacuumed. Raised up module 3 feet and pulled new o-ring over module top so new o ring could be installed without moving module out. after new o ring installation, craned down module to flange and raised up module 2 feet again to confirm the o ring is properly sit in slot. |
Tuesday, February 06, 2024, 13:28, David Wang, ITW, Maintenance, , , ITW exit 1 module has been disconnected and reconnected for o ring replacement
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ITW exit 1 module was disconnected for Exit module flange o -ring replacement yesterday. After oring replacement, the module has been reconnected. |
Monday, January 22, 2024, 09:50, David Wang, ITW, Standard Operation, , , ITW entrance module has been moved from SHC to ITW.
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ITW entrance module has been moved from SHC to ITW. A slightly bump on module shielding block bottom side corner to tank vessel side when lowed module into tank. No big concern on this slight bumping. Otherwise the move is perfect.
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Friday, January 12, 2024, 10:53, David Wang, South Hot-Cell, Standard Operation, , , ITW entrance module has been moved from ITW to SHC.
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ITW entrance module has been moved from ITW to SHC. The move is smooth. I cleaned entrance module tank flange and o r-ing slot. entrance module tank flange o ring is replaced . |
Thursday, January 11, 2024, 13:57, David Wang, ITW, Standard Operation, , , ITW entrance module has been disconnect.
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ITW entrance module has been disconnected per document190510. It will be moved to SHC for diagnostic group tomorrow. |
Monday, May 13, 2019, 11:22, David Wang, ITW, Repair, , , ITW entrance module has been connnected.
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Entrance module has been connected back to ITW. Everything is normal. |
Thursday, February 15, 2024, 13:52, David Wang, ITW, Standard Operation, , , ITW entrance module and exit 1 module leak check after module move and tank flange orings replacement.
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ITW entrance module and exit 1 module leak check on module service cap/top air to vacuum seals and module to tank flange o-rings have been done. all seals and o rings are leak free to 0.0 xE-9atm.cc/sec except one leak ( to low E-6 atm.cc/sec) on ITW RV4 KF50 o-ring was found. It caused by a cross o ring surface scratch on KF 50 flange. the scratch was sanded and polished out. on second time leak check, it is leak free. |
Tuesday, February 07, 2017, 10:34, David Wang, ITW, Maintenance, , , ITW clean up
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ITW has been cleaned up today. All station are vacuum cleaned. I wiped all HV cover and HV area including conductors and insulators. The black foams which are used to wrap around TP back up line are degrading now. I removed most of these foams. Also, Some obsolete water lines are moved our of station. All waste are bagged . they will be surveyed and stored(or disposed) according to radio-active level. |
Thursday, May 02, 2024, 18:48, Carla Babcock, ITW, Standard Operation, , , ITW cage setup
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ITW gas lines pumped down to 2e-3Torr on leak detector with leak rate in the low e-7 atm-cc/s. Gas bottles opened at 3psi and labels in epics changed to reflect correct setup. switch box set to cathode mode, checked that anode wire was at HV common.
note ballast is removed from ITW now to be used in ITE so that line is blanked off. |
Monday, January 25, 2021, 12:33, David Wang, ITW, Standard Operation, , , ITW bias HV test
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Ramp up ITW bias to 57KV. no spark. 200uA leaking current at 57KV. The test is done without target module in station. ITW water circuits are looped in pit. EE , EL are switched off during the test. |
Friday, April 20, 2018, 15:33, Keith C Ng, ITW, Repair, , , ITW beam tube repair job
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2A2 window has been removed from ITW and beamlines has removed the beamtube from the penetration. The penetration has been sealed with plastic sheeting and duct tape to maintain the ventilation depression between the 2A tunnel and the Target Pit.
Window is currently stored in a lead flask in the target hall. Window fields are 26 mSv/h OC, 1.2 mSv/h at .5m. There is a 10 uSv/h field outside the flask with the window inside it.
Clamp is currently sitting bagged in ITW Station Pit, it is quite corroded.
Tank flange was video inspected but still needs to be cleaned, currently there is a slip on dust cover over the flange to protect it.
Work will resume after the nuclear ventilation comissioning is completed.
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Friday, April 27, 2018, 15:06, Keith C Ng, ITW, Repair, , , ITW beam tube repair 6x
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Vacuumed out remainder of debris from the wall penetration, removed cradle and checked condition. Down stream support bracket sees advanced stages of material loss (OBO 20-30% loss). See attached photos.
RPG reports that the removed beam tube has 15k CPM on the interior of the beam tube.
Tank flange was cleaned as per 2009 repair report, looks OK. Video capture of flange inspection attached as .zip file.
.03" shim was inserted into the clamp indexing block.
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Thursday, September 12, 2019, 09:26, David Wang, ITW, Repair, TM4, , ITW bad vacuum issue and trouble shoot.
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ITW secondary vacuum was bad in last two days after TM4 was connected in ITW. Today when check the exit 2 module, I found a small needle valve on exit 2 module top was slightly opened for some reason in past months. The valve is closed . ITW vacuum is returned to normal status. |
Monday, February 12, 2024, 18:44, Carla Babcock, ITW, Maintenance, , , ITW annual HV testing
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ITW was set up for HV testing - water is running and at a high resistivity due to injected N. Einzel lens is attached to ground. Everything else is as normal. The module plug is in so no vacuum bypasses were needed. Very easy to ramp to 60kV. Sat at 60 for about 1.5hrs with maybe 1 spark (hard to say from the strip tool data). Current draw was about 176uA. Data dumped as isac/data/ITW_HVtesting_shutdown2024 |
Wednesday, February 01, 2012, 09:54, David Wang, ITW, Maintenance, TM1, , ITW and TM1 winter shut down vacuum leak check
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ITW and TM1 winter shut down vacuum leak check had been finished yesterday.All ITW primary vacuum vessel, secondary vacuum vessel, and TM1water lines had been leak checked.No any leak has been found .The ITW and TM1 are both leak tight.Some detail information below:
TM1 and ITW primary vacuum vessel and water lines: The leak detector was hooked on BV2 after TP2. Calibrate leak detector.leak detector BL 0.0xe-9atm.cc/sec,BP0.0xe-4 torr.
Sprayed helium to all primary vacuum vessel seals, flanges, turbo pumps,gauges, blank offs, bellows, and insulation blocks on TM1 and ITW. No any response had been found on leak detector.Also applied 60 psi helium to all water lines in TM1 for 5minutes each,no any response on leak detector.The leak rate stayed at 0.0xe-9 to 0.3 xe-9 atm.cc/sec all the time. All waterlines in TM1 are leak tight.
ITW secondary vacuum vessel:the leak detector was hooked on BV4s after TP4.Leak detector BL 0.0xe-9 atm.cc/sec ,BP 0.00xe-4 torr. Sprayed helium to all secondary vacuum seals which include all bellows, tank to tank flange seals,tank flange to modules seals,beam diagnostics, gauges,turbo pumps, and EXIT 2 top service cap seals.No any response had been found on leak detector during the check. The secondary vacuum vessel is leak tight on ITW.
All high vacuum gauges were read at 2-3xe -7 torr range during the test time and no change during the test. |
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