Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  Evaporator_2, Page 22 of 35  Not logged in ELOG logo
ID Date Author Target Material Target Oven W.O#down Source Status Subject
  401   Monday, February 19, 2018, 14:16 Laura LambertEmpty39530-3LP-FEBIADDoneTemperature measurements for ARIEL

Monday, February 19, 2018, 13:39

LP-FEBIAD loaded into evap2 this morning and pumped down.

Temperature measurements of the ionizer will be done by Fernando for ARIEL development.

Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando

No Ta heat shields on container.

HS water valves opened, no leaks detected.

IGP1 = 2.75e-6 Torr

IGP2 = 1.42e-6 Torr

Tapped up to TGHT = 50A, 0.53V; TBHT = 50A, 0.56V

IGP1 = 2.64e-6 Torr

IGP2 = 1.35e-6 Torr

Initiating auto ramp for TGHT at 2.0A/min up to 350A and TBHT at 1.0A/min up to 210A


 Tuesday, February 20, 2018, 09:15

IGP1 = 6.9e-7 Torr

IGP2 = 3.8e-7 Torr

TGHT = 350A, 5.98V

TBHT = 210A, 3.02V

TGHT and TBHT will be adjusted accordingly for temperature measurements...


 Tuesday, February 27, 2018, 14:55

Temperature measurements done.

Initiated auto-cool.

TGHT cooling at 2.0A/min and TBHT at 1.0A/min.


 Wednesday, February 28, 2018, 10:39

Tuesday, December 19, 2017, 11:40

Vented in air and removed from evap2 today.


 

  403   Thursday, March 08, 2018, 11:05 Marla CervantesEmpty39530-3LP-FEBIADDoneTemperature measurements for ARIEL

 Friday, March 09, 2018, 11:03

LP-FEBIAD loaded into evap2 and pumped down.

Temperature measurements of the ionizer will be done by Fernando for ARIEL development.

Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando

No Ta heat shields on container.

HS water valves opened, no leaks detected.

IGP1 = 1.72e-7 Torr

 

 

IGP2 = 1.36e-7 Torr

Tapped up to TGHT = 50 A, 0.54 V; TBHT = 50 A, 0.45 V

IGP1 = 1.8e-6 Torr

IGP2 = 1.4e-6 Torr

Initiating auto ramp for TGHT at 2.0A/min up to 310A and TBHT at 1.0A/min up to 210A


Monday, March 12, 2018, 10:16 

IGP1 = 8.8e-8 Torr

IGP2 = 6.6e-8 Torr

TGHT = 310A, 5.06V

TBHT = 210A, 2.98 V

TGHT and TBHT will be adjusted accordingly for temperature measurements


Tuesday, March 13, 2018, 16:00 

Temperature measurements done.

Initiated auto-cool.

TGHT cooling at 2.0A/min and TBHT at 1.0A/min.


 

 

 

 

 

 

 

 

 

 

 

Wednesday, March 14, 2018, 16:03

Removed from evap2.

  171   Wednesday, November 19, 2014, 15:10 Laura LambertEmpty39530-2LP-FEBIADDonetest#1. direct voltage and OMEGA temperature measurements

 Wednesday, November 19, 2014, 15:10

currently pumping down


 Wednesday, November 19, 2014, 15:28

container is wrapped with 3 x Ta-heat shield

leak check done

Starting voltage = -0.017mV

TGHT = 0A, 0V

TBHT = 0A, 0V

IGP1 = 1.7e-6 Torr


 Wednesday, November 19, 2014, 16:33

Tapped TGHT up manually to 100A

DV [direct voltage] = 0.33V

TGHT = 109A

TBHT = 0A

IGP1 = 1.3e-6 Torr

Initiating auto-ramp of TGHT to 400A at 2A/min


 Thursday, November 20, 2014, 09:49

DV = 3.47V

OMEGA = 1645C

TGHT = 401A, 6.49V

TBHT = 0

IGP1 = 4.5e-7Torr

TGHT finished auto-ramping ~19:00 last night

initiating manual tap up to 2000 celsius or 580A [whichever is higher] and recording activity


 Friday, November 21, 2014, 12:50

TGHT was ramped up to 580A yesterday and left overnight.

In the picture attached one can see the TGHT current has remained constant at 578A [red = TGHT current, green = TGHT voltage]

The vacuum has slowly gone down as expected.

However, the DV, TGHT voltage and temperature have deviated. They have dipped up and down several times throughout the night. The first deviation was observed ~3.5hours after it reached its target of 580A.

DV reached 6.02V [when TGHT initially hit 580A] and increased to 6.27V after 3.5hrs and is currently sitting at 5.94V

OMEGA reached 2111C [when TGHT initially hit 580A] and increased to 2154C after 3.5 hrs and is currently sitting at 2094C

TGHT voltage reached 10.4V [when TGHT initially hit 580A] and increased to 10.6V after 3.5hrs and is currently sitting at 10.3V


 Friday, November 21, 2014, 17:59

EVAP2 sat at max setting: TGHT = 580A and TBHT = 230A for ~4hours

Initiating auto-cool TGHT 2A/min, TBHT 1A/min


 Monday, November 24, 2014, 14:28

Vented and opened this morning.

No notable changes on target container.

[See attachments for more detailed information of results]


 

Attachment 1: test#1_TGHT_[without_vacuum].JPG
test#1_TGHT_[without_vacuum].JPG
Attachment 2: test#1_excel.JPG
test#1_excel.JPG
Attachment 3: test#1_graph1.JPG
test#1_graph1.JPG
Attachment 4: test#1_graph2.JPG
test#1_graph2.JPG
  343   Tuesday, January 31, 2017, 16:03 Laura LambertEmpty39530-10HP-FEBIADDoneSintering TaC coated container for backup

 Tuesday, January 31, 2017, 13:43

Container coated with TaC using new method: Ends taped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 3 x Ta heat shields, not incl center block.

Loaded into EVAP2 and currently pumping down.


Tuesday, January 31, 2017, 16:02 

IGP1 = 3.9e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C

OMEGA slope = 0.98


 Wednesday, February 01, 2017, 10:01

IGP1 = 5.7e-7 Torr.

TGHT = 254A, 3.0V

TBHT = 142A, 1.8V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, February 01, 2017, 11:48

IGP1 = 1.7e-6 Torr.

TGHT = 450A, 6.27V

TBHT = 230A, 3.14V

OMEGA = 1176C

Increasing max setpoint of TGHT = 600A


 Wednesday, February 01, 2017, 13:09

IGP1 = 3.7e-6 Torr.

TGHT = 600A, 9.0V

TBHT = 230A, 3.18V

OMEGA = 1480C

Increasing max setpoint of TGHT = 700A


 Wednesday, February 01, 2017, 14:08

IGP1 = 3.8e-6 Torr.

TGHT = 700A, 10.96V

TBHT = 230A, 3.2V

OMEGA = 1705C

Increasing max setpoint of TGHT = 750A


 Wednesday, February 01, 2017, 15:02

IGP1 = 5.1e-6 Torr.

TGHT = 750A, 11.87V

TBHT = 230A, 3.2V

OMEGA = 1808C

Increasing max setpoint of TGHT = 800A


 Wednesday, February 01, 2017, 15:30

IGP1 = 6.6e-6 Torr.

TGHT = 800A, 12.86V

TBHT = 230A, 3.2V

OMEGA = 1903C

Will remain at max setpoints overnight.


 Thursday, February 02, 2017, 09:16

Remained at max setpoints for ~18hrs.

IGP1 = 9.5e-7 Torr.

OMEGA =1914C

TGHT = 800A, 12.83V

TBHT = 230A, 3.22V

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Friday, February 03, 2017, 14:24

Vented in air and opened up this morning

Coating looks good.

See photos attached.


 

Attachment 1: 39530-10(1).JPG
39530-10(1).JPG
Attachment 2: 39530-10(2).JPG
39530-10(2).JPG
  360   Thursday, April 27, 2017, 15:54 Laura LambertSiC39530-10HP-FEBIADIn progressSintering SiC#36

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  361   Wednesday, May 03, 2017, 13:48 Laura LambertSiC39530-10HP-FEBIADProblemsSintering SiC#36

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

Attachment 1: vacuum_trip3.JPG
vacuum_trip3.JPG
Attachment 2: vacuum_trip4.JPG
vacuum_trip4.JPG
  362   Wednesday, May 03, 2017, 16:09 Laura LambertSiC39530-10HP-FEBIADProblems resolvedSintering SiC#36

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

  363   Wednesday, May 03, 2017, 16:10 Laura LambertSiC39530-10HP-FEBIADDoneSintering SiC#36

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

 Wednesday, May 03, 2017, 16:09

HS water valves opened, no leaks detected.

Tapped up manually to 40A.

Vacuum stable.

IGP1 = 3.6e-7 Torr

Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.


 Thursday, May 04, 2017, 08:41

Reached 300A, 230A 10hrs ago.

IGP1 = 1.5e-7 Torr

OMEGA = 1070C

Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT


 Thursday, May 04, 2017, 14:58

Back up to max setpoint that was reached before evap2 tripped off.

TGHT = 500A, 7.65V

IGP1 = 9.3e-7 Torr

OMEGA = 1450C

Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.


 Friday, May 05, 2017, 08:53

TGHT = 550A, 8.64V

IGP1 = 2.8e-7 Torr

OMEGA = 1560C

Increasing max setpoint to 600A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 11:09

TGHT = 600A, 9.58V

IGP1 = 7.3e-7 Torr

OMEGA = 1670C

Increasing max setpoint to 625A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 12:05

TGHT = 625A, 10.05V

IGP1 = 9.9e-7 Torr

OMEGA = 1710C

Increasing max setpoint to 650A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 13:13

TGHT = 650A, 10.57V

IGP1 = 1.1e-6 Torr

OMEGA  = 1740C

Mikron through left side windown on outside bottom left edge on container = 1750C

Tapping up manually to 1800C


 Friday, May 05, 2017, 13:42

Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA

TGHT = 680A, 11.08V

IGP1 = 1.6e-6 Torr

OMEGA = 1795C

MIKRON = 1795C

Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08

Currently sitting 10A above predicted required current.

After several minutes, temperature dropped a few degrees to 1790C

Window remains clear and uncoated.

Tapped up to TGHT = 685A, 11.2V

OMEGA = 1795C

Will remain at this setpoint over the weekend.


 Monday, May 08, 2017, 08:59

TGHT = 685A, 11.08V

TBHT = 230A, 3.24V

IGP1 = 1.98e-7 Torr

OMEGA has lowered to 1342C

Evap2 sat at max setpoints over the wknd.

Will check window port before cooling...

 

*UPDATE ON TRIP-OFF*

A closer look into the details using archives [see photos attached]:

TP tripped off TBHT and TGHT at ~8e-5Torr

Anything in the evaporator requires ~1hr to cool before turning things off.

In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.

Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.

As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.

This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.

In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.


 Tuesday, May 09, 2017, 09:16

TGHT = 685A, 11.04V

TGHT power supply = 686A, 11.31V

TBHT = 230A, 3.24V

TBHT power supply = 236A, 3.32V

IGP1 = 1.6e-7 Torr

IGP1 direct readout = 2.3e-7 mbar

IGP2 = 6.8e-8 Torr

IGP2 direct readout = 8.46e-8 Torr

Evap2 reached max setpoint friday afternoon.

Window clearly coated - see attached photo.

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, May 10, 2017, 09:18

Vented in air and opened up this morning.

Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C

Target looks good! 

One sample disc removed for SEM.

When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo

Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests


 

Attachment 1: target_close_to_atm_pressure_for_~2hrs_before_BV_closed.JPG
target_close_to_atm_pressure_for_~2hrs_before_BV_closed.JPG
Attachment 2: target_in_at_0.005Torr_for_~2hrs_before_BV_closed_-_time_for_cooling.JPG
target_in_at_0.005Torr_for_~2hrs_before_BV_closed_-_time_for_cooling.JPG
Attachment 3: 20170508_150540_Richtone(HDR).jpg
20170508_150540_Richtone(HDR).jpg
Attachment 4: right_side.jpg
right_side.jpg
Attachment 5: left_side.jpg
left_side.jpg
Attachment 6: sample_removed.jpg
sample_removed.jpg
Attachment 7: sample1.jpg
sample1.jpg
Attachment 8: sample2.jpg
sample2.jpg
  370   Thursday, May 11, 2017, 11:36 Laura LambertSiC39530-10HP-FEBIADDoneSintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!]

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

 Wednesday, May 03, 2017, 16:09

HS water valves opened, no leaks detected.

Tapped up manually to 40A.

Vacuum stable.

IGP1 = 3.6e-7 Torr

Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.


 Thursday, May 04, 2017, 08:41

Reached 300A, 230A 10hrs ago.

IGP1 = 1.5e-7 Torr

OMEGA = 1070C

Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT


 Thursday, May 04, 2017, 14:58

Back up to max setpoint that was reached before evap2 tripped off.

TGHT = 500A, 7.65V

IGP1 = 9.3e-7 Torr

OMEGA = 1450C

Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.


 Friday, May 05, 2017, 08:53

TGHT = 550A, 8.64V

IGP1 = 2.8e-7 Torr

OMEGA = 1560C

Increasing max setpoint to 600A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 11:09

TGHT = 600A, 9.58V

IGP1 = 7.3e-7 Torr

OMEGA = 1670C

Increasing max setpoint to 625A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 12:05

TGHT = 625A, 10.05V

IGP1 = 9.9e-7 Torr

OMEGA = 1710C

Increasing max setpoint to 650A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 13:13

TGHT = 650A, 10.57V

IGP1 = 1.1e-6 Torr

OMEGA  = 1740C

Mikron through left side windown on outside bottom left edge on container = 1750C

Tapping up manually to 1800C


 Friday, May 05, 2017, 13:42

Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA

TGHT = 680A, 11.08V

IGP1 = 1.6e-6 Torr

OMEGA = 1795C

MIKRON = 1795C

Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08

Currently sitting 10A above predicted required current.

After several minutes, temperature dropped a few degrees to 1790C

Window remains clear and uncoated.

Tapped up to TGHT = 685A, 11.2V

OMEGA = 1795C

Will remain at this setpoint over the weekend.


 Monday, May 08, 2017, 08:59

TGHT = 685A, 11.08V

TBHT = 230A, 3.24V

IGP1 = 1.98e-7 Torr

OMEGA has lowered to 1342C

Evap2 sat at max setpoints over the wknd.

Will check window port before cooling...

 

*UPDATE ON TRIP-OFF*

A closer look into the details using archives [see photos attached]:

TP tripped off TBHT and TGHT at ~8e-5Torr

Anything in the evaporator requires ~1hr to cool before turning things off.

In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.

Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.

As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.

This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.

In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.


 Tuesday, May 09, 2017, 09:16

TGHT = 685A, 11.04V

TGHT power supply = 686A, 11.31V

TBHT = 230A, 3.24V

TBHT power supply = 236A, 3.32V

IGP1 = 1.6e-7 Torr

IGP1 direct readout = 2.3e-7 mbar

IGP2 = 6.8e-8 Torr

IGP2 direct readout = 8.46e-8 Torr

Evap2 reached max setpoint friday afternoon.

Window clearly coated - see attached photo.

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, May 10, 2017, 09:18

Vented in air and opened up this morning.

Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C

Target looks good! 

One sample disc removed for SEM.

When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo

Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests


 

 

  421   Wednesday, October 31, 2018, 19:35 Marla CervantesTaC39530-1LP-FEBIADDoneTaC coating/sintering for graphite insert test

 Wednesday, October 31, 2018, 19:35

Container is coated with TaC and wrapped with Ta heat-shield (3 layers)

Desired temp = 1900 C (expected TGHT ~445A/7.5V), TBHT will be set fixed at 230A (max).

Chamber is currently being pumped down


 Thursday, November 01, 2018, 10:31

Pressure at IGP1 9.44e-7 Torr. 

Tapped up TGHT and TBHT manually to 40 A


Thursday, November 01, 2018, 12:32

Waited ~1 hr for vacuum to stabilize.

IGP1 = 1.42e-6 Torr

Good vac at 3.00-5 Torr

Bad vac at 5.0e-5 Torr.

Initiating auto ramp for TGHT @ 1 A/min to a max setpoint of 350 A

Initiating auto ramp for TBHT @ 0.5 A/min to a max setpoint of 230 A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900 C


 Tapped manually to 445 A, Temperature 1896 C.


Friday, November 02, 2018, 07:35

TGHT 7.86 V 445.6 A

TBHT 3.22 V 233.3 A

IGP1 1e-6 Torr

Ramping down TGHT and TBHT to 0 A @ 2 A/min.  


Friday, November 02, 2018, 17:28

Monday, October 29, 2018, 12:39

Venting EVAP2, TaC coat sintering completed. 

Attachment 1: Capture.JPG
Capture.JPG
Attachment 2: Coating.jpg
Coating.jpg
  422   Friday, November 02, 2018, 17:36 Marla CervantesEmpty39530-1LP-FEBIADDoneGraphite insert test #1

 Friday, November 02, 2018, 17:33

A new LP-FEBIAD was coated and syntered (e-log 421 Evaporator_2) 

The container was loaded with an empty graphite insert.

Graphite insert mass = 24.1724 g

A current of 440 A TGHT and 230 A TBHT will be inputed to the container

EVAP2 currently pumping down


 Saturday, November 03, 2018, 08:04

IGP1 = 5.66e-7 Torr

Tapping manually to 40 A on TGHT and TBHT

Then auto/ramp wiill be set to 2 A/min on TGHT and 1 A/min on TBHT

Maximum temperature achieve 1802 C


 Tuesday, November 06, 2018, 14:49

Container has reduced and increased its temperature from ~1760 to 1802 C.

IGP1  3.44e-7 Torr

TGHT 441.7 A and 7.7 V

TBHT 233.2 A and 3.2 V


 Wednesday, November 07, 2018, 08:32

Temperature 1785 C

IGP1  2.90e-7 Torr

TGHT 441.38 A and 7.7 V

TBHT 233.2 A and 3.2 V


 Friday, November 09, 2018, 17:26

Temperature 1787 C

IGP1  2.12 -7 Torr

TGHT 442.03 A and 7.7 V

TBHT 233.06 A and 3.19 V


Tuesday, November 13, 2018, 14:13: Turbos, power supplies off. Prepare for venting. 

  97   Wednesday, January 15, 2014, 17:45 John WongEmpty39165-9LP-SISIn progressSintering TaC coating container

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

  98   Thursday, January 16, 2014, 13:06 Laura LambertEmpty39165-9LP-SISIn progressSintering TaC coating container

John Wong wrote:

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

 Thursday, January 16, 2014, 11:35

Chamber was pumped down overnight to 10-7 Torr. HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 35A. Waited ~30min, current stabilized and vacuum starting to drop.

Initiating auto-ramping: Good Vac = 2.0e-5 Torr, Bad Vac = 3.0e-5 Torr.


 

  99   Friday, January 17, 2014, 09:34 John WongEmpty39165-9LP-SISIn progressSintering TaC coating container

Laura Lambert wrote:

John Wong wrote:

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

 Thursday, January 16, 2014, 11:35

Chamber was pumped down overnight to 10-7 Torr. HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 35A. Waited ~30min, current stabilized and vacuum starting to drop.

Initiating auto-ramping: Good Vac = 2.0e-5 Torr, Bad Vac = 3.0e-5 Torr.


 

 Friday, January 17, 2014, 09:28

TGHT/TBHT @ 300/200A.  TBHT voltage is limited at 3A.  

TGHT ramping rate increased to 2A/min.  Pressure @ 4.5e-7 Torr.  


 

  100   Friday, January 17, 2014, 10:18 Laura LambertEmpty39165-9LP-SISIn progressSintering TaC coating container

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

 Thursday, January 16, 2014, 11:35

Chamber was pumped down overnight to 10-7 Torr. HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 35A. Waited ~30min, current stabilized and vacuum starting to drop.

Initiating auto-ramping: Good Vac = 2.0e-5 Torr, Bad Vac = 3.0e-5 Torr.


 

 Friday, January 17, 2014, 09:28

TGHT/TBHT @ 300/200A.  TBHT voltage is limited at 3A.  

TGHT ramping rate increased to 2A/min.  Pressure @ 4.5e-7 Torr.  


 

 Friday, January 17, 2014, 10:14

TBHT stopped at 200A with voltage limit sitting at 3V.

Aborted auto-ramp, changed the voltage limit to 5V and increased ramping rate to 2A/min. Re-started auto-ramp.

IGP1 @ 5.0e-7 Torr

  101   Friday, January 17, 2014, 12:52 John WongEmpty39165-9LP-SISIn progressSintering TaC coating container

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

 Thursday, January 16, 2014, 11:35

Chamber was pumped down overnight to 10-7 Torr. HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 35A. Waited ~30min, current stabilized and vacuum starting to drop.

Initiating auto-ramping: Good Vac = 2.0e-5 Torr, Bad Vac = 3.0e-5 Torr.


 

 Friday, January 17, 2014, 09:28

TGHT/TBHT @ 300/200A.  TBHT voltage is limited at 3A.  

TGHT ramping rate increased to 2A/min.  Pressure @ 4.5e-7 Torr.  


 

 Friday, January 17, 2014, 10:14

TBHT stopped at 200A with voltage limit sitting at 3V.

Aborted auto-ramp, changed the voltage limit to 5V and increased ramping rate to 2A/min. Re-started auto-ramp.

IGP1 @ 5.0e-7 Torr

 Friday, January 17, 2014, 12:45

TGHT voltage limiting at 9.9V, and  current stayed at 560A.  Increased the TGHT voltage to 10.5V and continued ramping the heater up.

TGHT/TBHT stabilized at 580A (~10V) and 230A(3.6V). 

Pressure at 1.03e-6 Torr and coming down... 

Target will be heated until 5pm (4hrs) before cooling down at the ramping rate of 2A/min. 

Chamber will be vented in air, next week.


 Friday, January 17, 2014, 16:51

Auto-cooling initiated at 2A/min.

Vac @ 5.3e-7 Torr.


 

  102   Monday, January 20, 2014, 16:30 Laura LambertEmpty39165-9LP-SISDoneSintering TaC coating container

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

 Wednesday, January 15, 2014, 17:30

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min. 

TBHT will be ramped up to 230A at 0.2A/min.  

 Chamber is currently being pumped.  Tomorrow, the HS water valve can be opened to test for leaks.  

Notes: 

If everything is fine, TGHT/TBHT can be stepped up to 30A-50A.  Watch for the vacuum; once it's stable the auto ramping program can be initiated.  

Once TGHT/TBHT reached above 200A, the ramping rate for TGHT can be increased up to 2A/min.  (This step is to speed up the process; however it's not mandatory) 


 

 Thursday, January 16, 2014, 11:35

Chamber was pumped down overnight to 10-7 Torr. HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 35A. Waited ~30min, current stabilized and vacuum starting to drop.

Initiating auto-ramping: Good Vac = 2.0e-5 Torr, Bad Vac = 3.0e-5 Torr.


 

 Friday, January 17, 2014, 09:28

TGHT/TBHT @ 300/200A.  TBHT voltage is limited at 3A.  

TGHT ramping rate increased to 2A/min.  Pressure @ 4.5e-7 Torr.  


 

 Friday, January 17, 2014, 10:14

TBHT stopped at 200A with voltage limit sitting at 3V.

Aborted auto-ramp, changed the voltage limit to 5V and increased ramping rate to 2A/min. Re-started auto-ramp.

IGP1 @ 5.0e-7 Torr

 Friday, January 17, 2014, 12:45

TGHT voltage limiting at 9.9V, and  current stayed at 560A.  Increased the TGHT voltage to 10.5V and continued ramping the heater up.

TGHT/TBHT stabilized at 850A (~10V) and 230A(3.6V). 

Pressure at 1.03e-6 Torr and coming down... 

Target will be heated until 5pm (4hrs) before cooling down at the ramping rate of 2A/min. 

Chamber will be vented in air, next week.


 Friday, January 17, 2014, 16:51

Auto-cooling initiated at 2A/min.

Vac @ 5.3e-7 Torr.


 

 

  66   Thursday, April 11, 2013, 14:20 John WongEmpty39165-6LP-SISDoneCoating target oven /w TaC & sintering for UCx#6

Monday, April 08, 2013, 17:39

Target container is coated with TaC; the container will be used for the UCx#6 target. 

No Ta-heat shields are used.

For the sintering process:

TGHT will be ramped up to 580A at 0.2A/min

TBHT will be ramped up to 230A at 0.2A/min

Chamber has been pumped down.  HS cooling H2O valve opened; no leaks have detected.


Thursday, April 11, 2013, 14:35 

Target and tube heaters have reached to optimum.

Auto-cooling initiated...


 Friday, April 12, 2013, 11:17

P/S off.  Chamber vented. 

Done!


 

  45   Wednesday, August 22, 2012, 17:36 John WongEmpty39165-5LP-SISDoneCoating target oven /w TaC & sintering for UCx#5

Wednesday, August 22, 2012, 17:25

Note:  LP-FEBIAD target container ( W.O#37918-3) was coated with TaC and sintered on July 19 for UCx#5 target.  Then, a last minute request from the Sci Dev. to run the UCx#5 in LP-SIS. 

The target container was coated with TaC  (Using IR heat lamp to speed the drying time)

It's wrapped with 3 layers of Ta as the heat-shield, including the backblock.

TGHT will be ramped up to 580A at 0.5A/min.

TBHT will be ramped up to 230A at 0.5A/min.

Chamber is currently being pumped down.


 Wednesday, August 22, 2012, 18:27

Chamber was pumped down to 5.4e-6 Torr; the HS cooling water valve was opened and no leaks were detected.

Stepped up TGHT/TBHT to 20A.

Initiated auto-ramping...


 Friday, August 24, 2012, 00:21

TGHT/TBHT have reached to 580A/230A, respectively, and have remained at the currents for ~10hrs.

Current, IG1 is at 9.3e-7 torr.  The sintering process is done.

Initiating auto-cool down at 2A/min.


 Friday, August 24, 2012, 13:31

TGHT & TBHT power supplies are off.

The chamber is vented.


 

  51   Wednesday, October 10, 2012, 16:37 John WongEmpty39165-4LP-SISDoneCoating target oven /w TaC & sintering for TiC#3

Wednesday, October 10, 2012, 16:35

Target container is coated with TaC.  No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min.

TBHT will be ramped up to 230A at 0.2A/min.

Chamber is currently being pumped down


 Wednesday, October 10, 2012, 17:31

Chamber was pumped down to mid 10-6 Torr.  HS water valve was opened and no leak in vacuum was observed.

TGHT and TBHT were stepped up to 30A.  Everything seems fine...

Initiated auto-ramping:  Good vac = 2.0e-5 torr, Bad Vac = 3.0e-5 Torr. 


 Thursday, October 11, 2012, 10:35

TBHT has reached to 230A, 3.52V. 

TGHT has reached to 232A.  Vacuum is stabilizing at 8.0e-7 Torr, BP at 19 mTorr. 

Increased TGHT ramping rate to 2.0A/min. 


 Thursday, October 11, 2012, 14:55

TGHT reached to 580A/9.95V, local 575A/10.03V. 

TGHT at 230A/3.62V

Local target container temperature measured at ~1430C, central block at ~1220C

IGP1 currently at 1.68e-6 Torr. 

Heaters will be remained on for another 2 hours or so before auto-cooling is initiated.


 Thursday, October 11, 2012, 17:49

Target container has been heated for over 4 hrs.

IGP1 @ 1.10e-6 Torr, BP @ 18mTorr

Auto-cooling initiated, rate @ 2A/min.


 Friday, October 12, 2012, 10:02

TBHT/TGHT have reached to zero current. 

P/S off.

Venting chamber..

see attachment#1: striptool archiver


 Tuesday, October 16, 2012, 10:35

Container looks good.  It will be used for TiC#3


 

Attachment 1: striptool_archiver_container_TaC_coating.PNG
striptool_archiver_container_TaC_coating.PNG
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