Thursday, August 08, 2013, 17:28, John Wong, NiO, 39530-6, HP-FEBIAD, Done, Sintering NiO # 2
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Laura Lambert wrote: |
Thursday, August 08, 2013, 15:19
NiO target materials loaded into the container yesterday.
Total discs = 530, (5 discs/pack)
length [after loaded] = 9.0cm
Target container is wrapped with Ta-heat shields, and will be removed after sintering process.
No end caps were inserted.
The chamber has been pumped down and currently IG1 = 3.8x10-06 Torr.
The HS cooling water was turned on and no leaks were detected.
TGHT and TBHT have been stepped up to 50A.
Auto-ramping setting:
0.2A/min for TGHT max = 250A, TBHT max = 230A.
Good vacuum = 3.00e-05 Torr
Bad vacuum = 4.00e-05 Torr
**See attachment #1 for pictures of target pre-sintering
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Thursday, August 08, 2013, 17:26
Pressure is stabilizing at ~2.2e-5 Torr. TGHT/TBHT at 50A.
Initiated auto-ramping...
Sunday, August 11, 2013, 21:30
TGHT/TBHT have reached to 250A/230A. Target have been heated over the weekend.
Cooling down initiated; 2A/min.
The chamber wil be vented in air tomorrow.
Monday, August 12, 2013, 18:01
The sinterring process is complete.
The target is ready to be removed from the evaporator, and the endcaps will be inserted.
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Tuesday, September 01, 2015, 17:20, John Wong, SiC, 39530-5, HP-FEBIAD, In progress, Sintering SiC#32
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Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
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Wednesday, September 02, 2015, 11:28, Laura Lambert, SiC, 39530-5, HP-FEBIAD, In progress, Sintering SiC#32
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John Wong wrote: |
Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
|
Wednesday, September 02, 2015, 09:11
HS water valves opened, no leaks detected.
IGP1 = 1.15e-6 Torr
Tapped up manually to 40A.
Waited ~1hr40 for vacuum to stabilize.
IGP1 = 3.6e-6 Torr.
Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C
Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]
Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.
If LS port still clean, will continue to ramp up to final desired temperature of 1800C.
Wednesday, September 02, 2015, 14:23
IGP1 = 4.0e-5 Torr.
Vacuum too high, stopped auto-ramp and tapped down manually.
Dropped TGHT down from 80A to 50A
Dropped TBHT down from 55A to 50A
Wednesday, September 02, 2015, 15:29
Vacuum down to IGP1 = 1.2e-5 Torr.
Re-initiating auto-ramp...
Tuesday, September 08, 2015, 10:04
IGP1 = 4.5e-7 Torr.
TGHT = 630A, 9.6V
TBHT = 230A, 3.2V
DV = 0.22V
OMEGA RS = 1476C
OMEGA LS = 1450C
see attached photo for screenshot.
will tap up manually with a visual on both window ports...
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Tuesday, September 08, 2015, 15:56, John Wong, SiC, 39530-5, HP-FEBIAD, In progress, Sintering SiC#32
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Laura Lambert wrote: |
John Wong wrote: |
Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
|
Wednesday, September 02, 2015, 09:11
HS water valves opened, no leaks detected.
IGP1 = 1.15e-6 Torr
Tapped up manually to 40A.
Waited ~1hr40 for vacuum to stabilize.
IGP1 = 3.6e-6 Torr.
Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C
Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]
Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.
If LS port still clean, will continue to ramp up to final desired temperature of 1800C.
Wednesday, September 02, 2015, 14:23
IGP1 = 4.0e-5 Torr.
Vacuum too high, stopped auto-ramp and tapped down manually.
Dropped TGHT down from 80A to 50A
Dropped TBHT down from 55A to 50A
Wednesday, September 02, 2015, 15:29
Vacuum down to IGP1 = 1.2e-5 Torr.
Re-initiating auto-ramp...
Tuesday, September 08, 2015, 10:04
IGP1 = 4.5e-7 Torr.
TGHT = 630A, 9.6V
TBHT = 230A, 3.2V
DV = 0.22V
OMEGA RS = 1476C
OMEGA LS = 1450C
see attached photo for screenshot.
will tap up manually with a visual on both window ports...
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Tuesday, September 08, 2015, 15:44
TGHT has stepped up to 820A. Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right. See attachment for The Temp (and Power) vs current plots.
Target will remained heated at the current and will be cooled down later today.
The target will be re-conditioned up to 820A and temp and mass will be re-measured.
Plans:
The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.
The chamber windows will need to be clean.
A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).
Tuesday, September 08, 2015, 17:37
TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating. More coating on the right window is observed and temp reading came down to 1340C. The left window remains the same and temp reads at 1646C.
Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.
Wednesday, September 09, 2015, 12:27
Result after the sintering process:
No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).
Total green mass = 57.90g
mass of graphite foil = 0.035g x 533 discs = 18.7g
mass of green SiC = 39.30g
Target container with SiC before sintered = 1455g
Target container after sintered = 1450g
mass loss ~ 5.0g ~ 13% organic mass, as expected!
The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.
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Wednesday, September 09, 2015, 18:24, John Wong, SiC, 39530-5, HP-FEBIAD, In progress, Re-conditioning SiC#32
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John Wong wrote: |
Laura Lambert wrote: |
John Wong wrote: |
Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
|
Wednesday, September 02, 2015, 09:11
HS water valves opened, no leaks detected.
IGP1 = 1.15e-6 Torr
Tapped up manually to 40A.
Waited ~1hr40 for vacuum to stabilize.
IGP1 = 3.6e-6 Torr.
Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C
Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]
Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.
If LS port still clean, will continue to ramp up to final desired temperature of 1800C.
Wednesday, September 02, 2015, 14:23
IGP1 = 4.0e-5 Torr.
Vacuum too high, stopped auto-ramp and tapped down manually.
Dropped TGHT down from 80A to 50A
Dropped TBHT down from 55A to 50A
Wednesday, September 02, 2015, 15:29
Vacuum down to IGP1 = 1.2e-5 Torr.
Re-initiating auto-ramp...
Tuesday, September 08, 2015, 10:04
IGP1 = 4.5e-7 Torr.
TGHT = 630A, 9.6V
TBHT = 230A, 3.2V
DV = 0.22V
OMEGA RS = 1476C
OMEGA LS = 1450C
see attached photo for screenshot.
will tap up manually with a visual on both window ports...
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Tuesday, September 08, 2015, 15:44
TGHT has stepped up to 820A. Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right. See attachment for The Temp (and Power) vs current plots.
Target will remained heated at the current and will be cooled down later today.
The target will be re-conditioned up to 820A and temp and mass will be re-measured.
Plans:
The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.
The chamber windows will need to be clean.
A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).
Tuesday, September 08, 2015, 17:37
TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating. More coating on the right window is observed and temp reading came down to 1340C. The left window remains the same and temp reads at 1646C.
Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.
Wednesday, September 09, 2015, 12:27
Result after the sintering process:
No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).
Total green mass = 57.90g
mass of graphite foil = 0.035g x 533 discs = 18.7g
mass of green SiC = 39.30g
Target container with SiC before sintered = 1455g
Target container after sintered = 1450g
mass loss ~ 5.0g ~ 13% organic mass, as expected!
The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.
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Wednesday, September 09, 2015, 17:39
Both end-caps are inserted onto the targets. The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g.
Target is wrapped with 3 layers of heat shields.
The extraction electrode is wrapped with Ta-foil (see attachment). This is to trap any lose particle, if any.
Chamber is currently being pumped down, currently at 1.2e-5 Torr.
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Thursday, September 10, 2015, 09:58, Laura Lambert, SiC, 39530-5, HP-FEBIAD, In progress, Re-conditioning SiC#32
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John Wong wrote: |
John Wong wrote: |
Laura Lambert wrote: |
John Wong wrote: |
Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
|
Wednesday, September 02, 2015, 09:11
HS water valves opened, no leaks detected.
IGP1 = 1.15e-6 Torr
Tapped up manually to 40A.
Waited ~1hr40 for vacuum to stabilize.
IGP1 = 3.6e-6 Torr.
Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C
Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]
Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.
If LS port still clean, will continue to ramp up to final desired temperature of 1800C.
Wednesday, September 02, 2015, 14:23
IGP1 = 4.0e-5 Torr.
Vacuum too high, stopped auto-ramp and tapped down manually.
Dropped TGHT down from 80A to 50A
Dropped TBHT down from 55A to 50A
Wednesday, September 02, 2015, 15:29
Vacuum down to IGP1 = 1.2e-5 Torr.
Re-initiating auto-ramp...
Tuesday, September 08, 2015, 10:04
IGP1 = 4.5e-7 Torr.
TGHT = 630A, 9.6V
TBHT = 230A, 3.2V
DV = 0.22V
OMEGA RS = 1476C
OMEGA LS = 1450C
see attached photo for screenshot.
will tap up manually with a visual on both window ports...
|
Tuesday, September 08, 2015, 15:44
TGHT has stepped up to 820A. Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right. See attachment for The Temp (and Power) vs current plots.
Target will remained heated at the current and will be cooled down later today.
The target will be re-conditioned up to 820A and temp and mass will be re-measured.
Plans:
The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.
The chamber windows will need to be clean.
A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).
Tuesday, September 08, 2015, 17:37
TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating. More coating on the right window is observed and temp reading came down to 1340C. The left window remains the same and temp reads at 1646C.
Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.
Wednesday, September 09, 2015, 12:27
Result after the sintering process:
No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).
Total green mass = 57.90g
mass of graphite foil = 0.035g x 533 discs = 18.7g
mass of green SiC = 39.30g
Target container with SiC before sintered = 1455g
Target container after sintered = 1450g
mass loss ~ 5.0g ~ 13% organic mass, as expected!
The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.
|
Wednesday, September 09, 2015, 17:39
Both end-caps are inserted onto the targets. The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g.
Target is wrapped with 3 layers of heat shields.
The extraction electrode is wrapped with Ta-foil (see attachment). This is to trap any lose particle, if any.
Chamber is currently being pumped down, currently at 1.2e-5 Torr.
|
Thursday, September 10, 2015, 09:55
HS water valves opened this morning, no leaks detected.
TGHT and TBHT tapped up manually to 35A.
IGP1 = 4.4e-7 Torr, vacuum stable.
Initiating auto-ramp at 1.0A/min and 0.5A/min for the TGHT and TBHT respectively with final setpoints of 600A and 230A.
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Thursday, September 10, 2015, 12:05, John Wong, SiC, 39530-5, HP-FEBIAD, Done, Re-conditioning SiC#32
|
Laura Lambert wrote: |
John Wong wrote: |
John Wong wrote: |
Laura Lambert wrote: |
John Wong wrote: |
Tuesday, September 01, 2015, 17:16
Target container contains 533 discs of SiC with packed length of 17cm.
Mass of 533 discs SiC(green) = 57.8979g
Total mass SiC(green) + target container = 1455g
Container is wrapped with 3 heatshields; no end caps are inserted yet.
Sintering temp at 1800C - TGHT will be set accordingly. TBHT max at 230A.
Chamber is currently being pumped down.
|
Wednesday, September 02, 2015, 09:11
HS water valves opened, no leaks detected.
IGP1 = 1.15e-6 Torr
Tapped up manually to 40A.
Waited ~1hr40 for vacuum to stabilize.
IGP1 = 3.6e-6 Torr.
Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C
Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]
Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.
If LS port still clean, will continue to ramp up to final desired temperature of 1800C.
Wednesday, September 02, 2015, 14:23
IGP1 = 4.0e-5 Torr.
Vacuum too high, stopped auto-ramp and tapped down manually.
Dropped TGHT down from 80A to 50A
Dropped TBHT down from 55A to 50A
Wednesday, September 02, 2015, 15:29
Vacuum down to IGP1 = 1.2e-5 Torr.
Re-initiating auto-ramp...
Tuesday, September 08, 2015, 10:04
IGP1 = 4.5e-7 Torr.
TGHT = 630A, 9.6V
TBHT = 230A, 3.2V
DV = 0.22V
OMEGA RS = 1476C
OMEGA LS = 1450C
see attached photo for screenshot.
will tap up manually with a visual on both window ports...
|
Tuesday, September 08, 2015, 15:44
TGHT has stepped up to 820A. Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right. See attachment for The Temp (and Power) vs current plots.
Target will remained heated at the current and will be cooled down later today.
The target will be re-conditioned up to 820A and temp and mass will be re-measured.
Plans:
The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.
The chamber windows will need to be clean.
A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).
Tuesday, September 08, 2015, 17:37
TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating. More coating on the right window is observed and temp reading came down to 1340C. The left window remains the same and temp reads at 1646C.
Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.
Wednesday, September 09, 2015, 12:27
Result after the sintering process:
No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).
Total green mass = 57.90g
mass of graphite foil = 0.035g x 533 discs = 18.7g
mass of green SiC = 39.30g
Target container with SiC before sintered = 1455g
Target container after sintered = 1450g
mass loss ~ 5.0g ~ 13% organic mass, as expected!
The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.
|
Wednesday, September 09, 2015, 17:39
Both end-caps are inserted onto the targets. The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g.
Target is wrapped with 3 layers of heat shields.
The extraction electrode is wrapped with Ta-foil (see attachment). This is to trap any lose particle, if any.
Chamber is currently being pumped down, currently at 1.2e-5 Torr.
|
Thursday, September 10, 2015, 09:55
HS water valves opened this morning, no leaks detected.
TGHT and TBHT tapped up manually to 35A.
IGP1 = 4.4e-7 Torr, vacuum stable.
Initiating auto-ramp at 1.0A/min and 0.5A/min for the TGHT and TBHT respectively with final setpoints of 600A and 230A.
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Thursday, September 10, 2015, 12:05
Changed TGHT to 2A/min and TGHT remains at 1A/min. Vacuum is table at 1.0e-6 Torr.
Friday, September 11, 2015, 11:34
TGHT was at 600A for almost 20 hours. Vac at 5.2 e-7 Torr. L-temp at 1490C, R-temp at 1685 (odd?). Using pyrometer to measure - Right end does seem brighter than the L end.
Continue to ramp up TGHT. Date is collected, will be posted later.
Friday, September 11, 2015, 11:53
L/R-temp measurements just don't seem normal.
Ramped up to 220A- temp reads L = 1522C, R = 1722C.
Ramping down TBHT doesn't change the temp.
Will cool TGHT/TBHT to 0A at 2A/min & 1A/min, respectively.
Will vent the chamber on Monday and inspect for any wrong.
Monday, September 14, 2015, 12:13
The target has taken out for inspection. No visible damage/problem was observed. The Ta-foil for loss particle capture only showed some heat marking but no material was trapped.
Target was weighted, no mass loss was observed.
Try expending the end caps to get a good thermal conductivity and will re-conditiong again.
Tuesday, September 15, 2015, 12:31
The end caps have been expended.
New Ta foils are used for the heat shields. The foils are cut in 3 1/4" x 12" and wrapped around the target. (see attachment). This is to see if the heat is evenly distributed.
Both omega optical lens are aligned properly.
Target is installed but the chamber is NOT yet being pumped down. Awaiting for the fume hood work in B2 level to be complete before the evaporator can be started.
Wednesday, September 16, 2015, 17:57
The work in the B2 level is done; the nuclear ventilation for the evaporators is now operational.
Chamber is currently being pumped down.
Thursday, September 17, 2015, 12:19
Chamber has been pump down overnight and pressure is currently at 5.8e-7 Torr.
HS valves are opened and no leaks are detected.
Ramping up TGHT/TBHT to 600A at 2A/min and 230A at 1A/min, respectively.
Thursday, September 17, 2015, 17:58
TGHT has reached to 600A/9.14V. Both the L and R temperatures are measured at 1710C and 1760C, respectively. At 600A, the temperature now is about 300C higher compared to that during the sintering process.
The difference in the temperature could be from Ta surface vs SiC surface. (But the 2-color IR temp reader shouldn't matter what color it's measuring?!! I don't know!)
Note:
Both temperature readings are fairly close. Could this be improved from the new Ta-foils? Possible!
It is still unclear what is the absolute temperature. A more systematic student needs to be done.
Using a thermocouple couple to measurement the endcaps at 600A and compared with the Omage reader may help to understand more.
After discussing with Friedhelm, it is decided to stay the target at 600A for the conditioning process.
Friday, September 18, 2015, 09:10
Target has been heated at 600A at stable temperature at 1716C (LS) and 1769C (RS), see attachment.
Friday, September 18, 2015, 11:45
Initiated cooling down at 2A/min for TGHT, and 1A/min TBHT.
Currently vac at 5.48e-7 Torr.
Thursday, September 24, 2015, 11:31
Target was inspected after the 2nd conditioning, up to 1700C at 600A for overnight.
No solid particle was observed that might have extracted from the ionizer tube.
The heat shields have been removed and the target is ready for assembly.
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Friday, December 16, 2016, 14:14, Laura Lambert, Ta, 39530-3, LP-FEBIAD, Done, Conditioning Ta FEBIAD target for shutdown tests
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Friday, December 16, 2016, 14:08
Target consists of 470 discs.
Total packed length 3.4cm [exactly 7.8cm space on both sides]
Total mass 45.9091g [Incl foils + Ta wire on 6 packs]
Target consists of 350 single discs and 6x20 packs of Ta discs
Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack
3x Ta Heat shields.
LP-FEBIAD container with large center block.
No endcaps inserted, no Rh foil inserted.
Chamber currently pumping down.
TBHT will be ramped up to 230A at 1.0A/min.
TGHT will be ramped up to 350A at 2.0A/min.
Final desired temperature = 1900C
Friday, December 16, 2016, 14:32
HS water valves opened, no leaks detected
Tapped up manually to 35A
Vacuum stable, IGP1 = 2.1e-6 Torr
Initiating auto-ramp.
OMEGA slope = 0.98
Monday, December 19, 2016, 11:52
Tapped up manually to ~1900C [see attached excel for details on data collected - interesting temperature fluctuations]
Will remain at max setpoints for min 4hrs then auto-cool
Monday, December 19, 2016, 15:20
Target has remained at max setpoints for just over 4hrs
TGHT = 520A, 8.67V
OMEGA = 1820C
IGP1 = 5.2e-7 Torr
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Tuesday, December 20, 2016, 11:52
Vented in air and opened up this morning.
Looks like the windows was coated in evap2, unsure if this was missed and coated before conditioning target or if this is from materials coming out during conditioning process...
Target looks good.
Endcaps inserted but not expanded.
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Wednesday, November 29, 2017, 16:18, Laura Lambert, Empty, 39530-3, LP-FEBIAD, Done, Temperature measurements for ARIEL
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Wednesday, November 29, 2017, 16:17
LP-FEBIAD loaded into evap2 today and currently pumping down.
Temperature measurements of the ionizer will be done by Fernando for ARIEL development.
Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando
No Ta heat shields on container.
Final desired temperature of ionizer = 2000C
Thursday, November 30, 2017, 09:51
HS water valves opened, no leaks detected.
IGP1 = 2.1e-7 Torr
IGP2 = 1.7e-7 Torr
Tapped up to TGHT = 350A, 5.83V; TBHT = 230A, 3.31V
IGP1 = 6.3e-7 Torr
IGP2 = 3.7e-7 Torr
Will check temp measurements in lab after lunch before proceeding...
Friday, December 01, 2017, 11:04
Temperature measurements done.
Initiated auto-cool this morning.
TGHT cooling at 2.0A/min and TBHT at 1.0A/min.
Monday, December 04, 2017, 11:04
Removed from evap2 this morning. |
Wednesday, December 13, 2017, 10:55, Laura Lambert, Empty, 39530-3, LP-FEBIAD, Done, Temperature measurements for ARIEL
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Wednesday, December 13, 2017, 10:36
LP-FEBIAD loaded into evap2 this morning and pumped down.
Temperature measurements of the ionizer will be done by Fernando for ARIEL development.
Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando
No Ta heat shields on container.
HS water valves opened, no leaks detected.
IGP1 = 2.3e-6 Torr
IGP2 = 1.7e-6 Torr
Tapped up to TGHT = 50A, 0.30V; TBHT = 50A, 0.59V
IGP1 = 1.8e-6 Torr
IGP2 = 1.4e-6 Torr
Initiating auto ramp for TGHT at 2.0A/min up to 350A and TBHT at 1.0A/min up to 210A
Wednesday, December 13, 2017, 14:53
IGP1 = 7.6e-7 Torr
IGP2 = 6.4e-7 Torr
TGHT = 350A, 5.85V
TBHT = 210A, 3.02V
TGHT and TBHT will be adjusted accordingly for temperature measurements...
Thursday, December 14, 2017, 09:16
IGP1 = 2.1e-7 Torr
IGP2 = 1.7e-7 Torr
TGHT = 385A, 6.80V
TBHT = 210A, 3.01V
Tapped up to TGHT = 400A, 7.11V
Stopped for temperature measurements.
Tapped up to TGHT = 450A, 8.20V
Friday, December 15, 2017, 09:50
IGP1 = 1.2e-7 Torr
IGP2 = 9.6e-8 Torr
TGHT = 350A, 5.82V
TBHT = 210A, 2.94V
Initiating auto-ramp to TGHT = 650A
Monday, December 18, 2017, 10:43
Temperature measurements done.
Initiated auto-cool.
TGHT cooling at 2.0A/min and TBHT at 1.0A/min.
Tuesday, December 19, 2017, 11:40
Vented in air and removed from evap2 today.
|
Monday, February 19, 2018, 14:16, Laura Lambert, Empty, 39530-3, LP-FEBIAD, Done, Temperature measurements for ARIEL
|
Monday, February 19, 2018, 13:39
LP-FEBIAD loaded into evap2 this morning and pumped down.
Temperature measurements of the ionizer will be done by Fernando for ARIEL development.
Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando
No Ta heat shields on container.
HS water valves opened, no leaks detected.
IGP1 = 2.75e-6 Torr
IGP2 = 1.42e-6 Torr
Tapped up to TGHT = 50A, 0.53V; TBHT = 50A, 0.56V
IGP1 = 2.64e-6 Torr
IGP2 = 1.35e-6 Torr
Initiating auto ramp for TGHT at 2.0A/min up to 350A and TBHT at 1.0A/min up to 210A
Tuesday, February 20, 2018, 09:15
IGP1 = 6.9e-7 Torr
IGP2 = 3.8e-7 Torr
TGHT = 350A, 5.98V
TBHT = 210A, 3.02V
TGHT and TBHT will be adjusted accordingly for temperature measurements...
Tuesday, February 27, 2018, 14:55
Temperature measurements done.
Initiated auto-cool.
TGHT cooling at 2.0A/min and TBHT at 1.0A/min.
Wednesday, February 28, 2018, 10:39
Tuesday, December 19, 2017, 11:40
Vented in air and removed from evap2 today.
|
Thursday, March 08, 2018, 11:05, Marla Cervantes, Empty, 39530-3, LP-FEBIAD, Done, Temperature measurements for ARIEL
|
Friday, March 09, 2018, 11:03
LP-FEBIAD loaded into evap2 and pumped down.
Temperature measurements of the ionizer will be done by Fernando for ARIEL development.
Ta foil covering side holes on heat shield so no temp measurements can be done using OMEGA on side ports of evaporator as per request of Fernando
No Ta heat shields on container.
HS water valves opened, no leaks detected.
IGP1 = 1.72e-7 Torr
IGP2 = 1.36e-7 Torr
Tapped up to TGHT = 50 A, 0.54 V; TBHT = 50 A, 0.45 V
IGP1 = 1.8e-6 Torr
IGP2 = 1.4e-6 Torr
Initiating auto ramp for TGHT at 2.0A/min up to 310A and TBHT at 1.0A/min up to 210A
Monday, March 12, 2018, 10:16
IGP1 = 8.8e-8 Torr
IGP2 = 6.6e-8 Torr
TGHT = 310A, 5.06V
TBHT = 210A, 2.98 V
TGHT and TBHT will be adjusted accordingly for temperature measurements
Tuesday, March 13, 2018, 16:00
Temperature measurements done.
Initiated auto-cool.
TGHT cooling at 2.0A/min and TBHT at 1.0A/min.
Wednesday, March 14, 2018, 16:03
Removed from evap2. |
Wednesday, November 19, 2014, 15:10, Laura Lambert, Empty, 39530-2, LP-FEBIAD, Done, test#1. direct voltage and OMEGA temperature measurements
|
Wednesday, November 19, 2014, 15:10
currently pumping down
Wednesday, November 19, 2014, 15:28
container is wrapped with 3 x Ta-heat shield
leak check done
Starting voltage = -0.017mV
TGHT = 0A, 0V
TBHT = 0A, 0V
IGP1 = 1.7e-6 Torr
Wednesday, November 19, 2014, 16:33
Tapped TGHT up manually to 100A
DV [direct voltage] = 0.33V
TGHT = 109A
TBHT = 0A
IGP1 = 1.3e-6 Torr
Initiating auto-ramp of TGHT to 400A at 2A/min
Thursday, November 20, 2014, 09:49
DV = 3.47V
OMEGA = 1645C
TGHT = 401A, 6.49V
TBHT = 0
IGP1 = 4.5e-7Torr
TGHT finished auto-ramping ~19:00 last night
initiating manual tap up to 2000 celsius or 580A [whichever is higher] and recording activity
Friday, November 21, 2014, 12:50
TGHT was ramped up to 580A yesterday and left overnight.
In the picture attached one can see the TGHT current has remained constant at 578A [red = TGHT current, green = TGHT voltage]
The vacuum has slowly gone down as expected.
However, the DV, TGHT voltage and temperature have deviated. They have dipped up and down several times throughout the night. The first deviation was observed ~3.5hours after it reached its target of 580A.
DV reached 6.02V [when TGHT initially hit 580A] and increased to 6.27V after 3.5hrs and is currently sitting at 5.94V
OMEGA reached 2111C [when TGHT initially hit 580A] and increased to 2154C after 3.5 hrs and is currently sitting at 2094C
TGHT voltage reached 10.4V [when TGHT initially hit 580A] and increased to 10.6V after 3.5hrs and is currently sitting at 10.3V
Friday, November 21, 2014, 17:59
EVAP2 sat at max setting: TGHT = 580A and TBHT = 230A for ~4hours
Initiating auto-cool TGHT 2A/min, TBHT 1A/min
Monday, November 24, 2014, 14:28
Vented and opened this morning.
No notable changes on target container.
[See attachments for more detailed information of results]
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Tuesday, January 31, 2017, 16:03, Laura Lambert, Empty, 39530-10, HP-FEBIAD, Done, Sintering TaC coated container for backup
|
Tuesday, January 31, 2017, 13:43
Container coated with TaC using new method: Ends taped off, with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'
Container is wrapped with 3 x Ta heat shields, not incl center block.
Loaded into EVAP2 and currently pumping down.
Tuesday, January 31, 2017, 16:02
IGP1 = 3.9e-6 Torr.
HS water valves opened.
No leaks detected.
Tapped up manually to 35A.
Vacuum stable.
Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C
OMEGA slope = 0.98
Wednesday, February 01, 2017, 10:01
IGP1 = 5.7e-7 Torr.
TGHT = 254A, 3.0V
TBHT = 142A, 1.8V
Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, February 01, 2017, 11:48
IGP1 = 1.7e-6 Torr.
TGHT = 450A, 6.27V
TBHT = 230A, 3.14V
OMEGA = 1176C
Increasing max setpoint of TGHT = 600A
Wednesday, February 01, 2017, 13:09
IGP1 = 3.7e-6 Torr.
TGHT = 600A, 9.0V
TBHT = 230A, 3.18V
OMEGA = 1480C
Increasing max setpoint of TGHT = 700A
Wednesday, February 01, 2017, 14:08
IGP1 = 3.8e-6 Torr.
TGHT = 700A, 10.96V
TBHT = 230A, 3.2V
OMEGA = 1705C
Increasing max setpoint of TGHT = 750A
Wednesday, February 01, 2017, 15:02
IGP1 = 5.1e-6 Torr.
TGHT = 750A, 11.87V
TBHT = 230A, 3.2V
OMEGA = 1808C
Increasing max setpoint of TGHT = 800A
Wednesday, February 01, 2017, 15:30
IGP1 = 6.6e-6 Torr.
TGHT = 800A, 12.86V
TBHT = 230A, 3.2V
OMEGA = 1903C
Will remain at max setpoints overnight.
Thursday, February 02, 2017, 09:16
Remained at max setpoints for ~18hrs.
IGP1 = 9.5e-7 Torr.
OMEGA =1914C
TGHT = 800A, 12.83V
TBHT = 230A, 3.22V
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Friday, February 03, 2017, 14:24
Vented in air and opened up this morning
Coating looks good.
See photos attached.
|
Thursday, April 27, 2017, 15:54, Laura Lambert, SiC, 39530-10, HP-FEBIAD, In progress, Sintering SiC#36
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Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:48, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems, Sintering SiC#36
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Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:09, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Problems resolved, Sintering SiC#36
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Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
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Wednesday, May 03, 2017, 16:10, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 8x
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Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good!
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Thursday, May 11, 2017, 11:36, Laura Lambert, SiC, 39530-10, HP-FEBIAD, Done, Sintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!]
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Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good!
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
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Wednesday, October 31, 2018, 19:35, Marla Cervantes, TaC, 39530-1, LP-FEBIAD, Done, TaC coating/sintering for graphite insert test
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Wednesday, October 31, 2018, 19:35
Container is coated with TaC and wrapped with Ta heat-shield (3 layers)
Desired temp = 1900 C (expected TGHT ~445A/7.5V), TBHT will be set fixed at 230A (max).
Chamber is currently being pumped down
Thursday, November 01, 2018, 10:31
Pressure at IGP1 9.44e-7 Torr.
Tapped up TGHT and TBHT manually to 40 A
Thursday, November 01, 2018, 12:32
Waited ~1 hr for vacuum to stabilize.
IGP1 = 1.42e-6 Torr
Good vac at 3.00-5 Torr
Bad vac at 5.0e-5 Torr.
Initiating auto ramp for TGHT @ 1 A/min to a max setpoint of 350 A
Initiating auto ramp for TBHT @ 0.5 A/min to a max setpoint of 230 A
Once max setpoints achieved, will tap up manually to final desired temperature of 1900 C
Tapped manually to 445 A, Temperature 1896 C.
Friday, November 02, 2018, 07:35
TGHT 7.86 V 445.6 A
TBHT 3.22 V 233.3 A
IGP1 1e-6 Torr
Ramping down TGHT and TBHT to 0 A @ 2 A/min.
Friday, November 02, 2018, 17:28
Monday, October 29, 2018, 12:39
Venting EVAP2, TaC coat sintering completed. |
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