Tuesday, November 10, 2015, 14:20

Container previously sintered with TaC coating and temperature measurements taken [see elog ID# 256, 257, 258]

3x Ta heat shields

2 packs of 5 SiC discs ~2inches from the end of the right side wrt ionizer tube into page.

Loaded into evap2 and currently pumping down.

see photos attached.

 Monday, November 16, 2015, 11:24

HS water valves opened up this morning, no leaks detected.

Tapped up manually to 35A.

Vacuum stable.

IGP1 = 3.4e-7 Torr.

Initiating auto-ramp at 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.

Final setpoints: 250A for the TGHT and 230A for the TBHT

Monday, November 16, 2015, 13:29

Vacuum too high.

IGP1 = 2.9e-5 Torr.

Decreasing ramping rate down to 0.5A/min and 0.2A/min for the TGHT and TBHT respectively.

 Tuesday, November 17, 2015, 09:12

IGP1 = 1.45e-7 Torr.

TGHT = 250A, 3.28V

TBHT = 230A, 3.33V

OMEGA = 1194C

Tapping up manually to 1900C

 Tuesday, November 17, 2015, 11:22

Tapped up manually to 1800C, realized SiC should only be tapped up to 1700C, backed off immediately down to 415A from 460A/ 1800C.

See attachment for photo of striptool/ time spent above 1700C [~20min].

 Tuesday, November 17, 2015, 15:46

TGHT remained at 1700C for ~4hrs.

TGHT = 420A, 6.44V.

IGP1 = 2.3e-7 Torr.

Initiating cool-down at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

See attachment for raw data of temperature measurements.

 Wednesday, November 18, 2015, 13:32

Vented in air and took out this morning.

Looks good, no visual changes with the container.

Monday, January 11, 2016, 15:25

Small center block LP-SIS container previously sintered with TaC coating

3x Ta heat shields

Container is loaded with 260 discs of SiC with a total length of 8.5cm

Loaded into evap2 and pumped down this morning

HS water valves opened up, no leaks detected

Tapped up manually to 30A

Vacuum stable

IGP1 = 1e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively

Final setpoints: 400A for the TGHT and 230A for the TBHT

Final desired temperature: 1700C

 Tuesday, January 12, 2016, 12:55

TGHT = 138A, TBHT = 80A

IGP1 =  7.7e-6 Torr.

Vacuum stable and coming down.

Increasing ramping rate to 0.5A/min and 0.2A/min for the TGHT and TBHT respectively.

 Wednesday, January 13, 2016, 09:32

TGHT reached 400A ~11.5hrs ago

TBHT reached 230A ~8hrs ago

OMEGA = 1400C

IGP1 = 1.75e-7 Torr

Tapping up manually to 1700C...

 Wednesday, January 13, 2016, 10:14

Previous temperature measurement of OMEGA = 1400C is wrong due to window port being coated with SiC [see attached photos]

Will remain at TGHT = 420A for 4hrs then cool down this afternoon

Wednesday, January 13, 2016, 14:29

Remained at max setpoints for 4.5hrs.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Thursday, January 14, 2016, 09:47

Vented in air and opened up this morning

Target looks good

Will insert and expand endcaps this afternoon

Monday, February 02, 2015, 16:28

Container is coated with TaC.  No Ta foil wrapped around. 

Chamber is being pumped down.

TGHT/TBHT will be ramped up to 580A/230A at 0.2A/min.

John Wong wrote:

Monday, February 02, 2015, 16:28 Container is coated with TaC.  No Ta foil wrapped around.  Chamber is being pumped down. TGHT/TBHT will be ramped up to 580A/230A at 0.2A/min.

 Tuesday, February 03, 2015, 10:28

HS water valves opened; no leaks detected.

IGP1 = 5.9e-7 Torr

 Wednesday, February 04, 2015, 11:10

attempted to initiate manual ramp up of TGHT and TBHT yesterday, but not responding to EPICS

currently sitting under vacuum, waiting on fix...

 Wednesday, February 04, 2015, 14:16

controls fixed.

initiated auto-ramp.

 Thursday, February 05, 2015, 08:56

IGP1 = 4.1e-7 Torr

TGHT = 290A

TBHT = 225A

Increasing auto-ramp to 1.0A/min

 Thursday, February 05, 2015, 13:49

IGP1 = 1.4e-6 Torr

TGHT = 569A

TBHT = 232A

Increasing auto-ramp to 2.0A/min

Laura Lambert wrote:

John Wong wrote: Monday, February 02, 2015, 16:28 Container is coated with TaC.  No Ta foil wrapped around.  Chamber is being pumped down. TGHT/TBHT will be ramped up to 580A/230A at 0.2A/min.      Tuesday, February 03, 2015, 10:28 HS water valves opened; no leaks detected. IGP1 = 5.9e-7 Torr  Wednesday, February 04, 2015, 11:10 attempted to initiate manual ramp up of TGHT and TBHT yesterday, but not responding to EPICS currently sitting under vacuum, waiting on fix...  Wednesday, February 04, 2015, 14:16 controls fixed. initiated auto-ramp.  Thursday, February 05, 2015, 08:56 IGP1 = 4.1e-7 Torr TGHT = 290A TBHT = 225A Increasing auto-ramp to 1.0A/min  Thursday, February 05, 2015, 13:49 IGP1 = 1.4e-6 Torr TGHT = 569A TBHT = 232A Increasing auto-ramp to 2.0A/min

 Thursday, February 05, 2015, 18:02

Auto-cooling TGHT to 400A at 1A/min.  Need to take voltage reading tomorrow. 

John Wong wrote:

Laura Lambert wrote: John Wong wrote: Monday, February 02, 2015, 16:28 Container is coated with TaC.  No Ta foil wrapped around.  Chamber is being pumped down. TGHT/TBHT will be ramped up to 580A/230A at 0.2A/min.      Tuesday, February 03, 2015, 10:28 HS water valves opened; no leaks detected. IGP1 = 5.9e-7 Torr  Wednesday, February 04, 2015, 11:10 attempted to initiate manual ramp up of TGHT and TBHT yesterday, but not responding to EPICS currently sitting under vacuum, waiting on fix...  Wednesday, February 04, 2015, 14:16 controls fixed. initiated auto-ramp.  Thursday, February 05, 2015, 08:56 IGP1 = 4.1e-7 Torr TGHT = 290A TBHT = 225A Increasing auto-ramp to 1.0A/min  Thursday, February 05, 2015, 13:49 IGP1 = 1.4e-6 Torr TGHT = 569A TBHT = 232A Increasing auto-ramp to 2.0A/min    Thursday, February 05, 2015, 18:02 Auto-cooling TGHT to 400A at 1A/min.  Need to take voltage reading tomorrow.

 Tuesday, February 10, 2015, 09:35

Vented and opened this morning.

Container fully sintered.

 Tuesday, February 10, 2015, 14:00

Container loaded into EVAP2 at noon.

no heat shields.

Chamber currently being pumped down.

TGHT/ TBHT will be ramped up to 580A/ 230A, tapped up manually.

 Tuesday, February 10, 2015, 14:39

HS water valves opened, no leaks detected.

Tapping up manually / recording data in excel

 Wednesday, February 11, 2015, 11:24

Reached max set points yesterday early evening.

Tapped down manually this a.m.

Will vent and open this afternoon.

 Wednesday, February 11, 2015, 15:54

Took out this afternoon.

container looks good.

graphite insert removed/ inspected - not much change, slightly lighter in colour.

[see attachments for graphs/ table]

 Wednesday, February 11, 2015, 16:10

Container loaded into EVAP2.

3xTa heat shields.

Chamber currently being pumped down.

TGHT/ TBHT will be ramped up to 580A/ 230A or 1800C tapped up manually.

 Thursday, February 12, 2015, 09:39

HS water valves opened, no leaks detected.
Tapping up manually.

 Thursday, February 12, 2015, 12:07

OMEGA reached 1805C; TGHT = 415A, TBHT = 205A

Will continue to tap up manually to 2000C

 Thursday, February 12, 2015, 15:19

Reached TGHT = 500A, TBHT = 230A, OMEGA = 2035C.

Sat for ~2hrs.

Tapping up a further 25A on the TGHT.

 Thursday, February 12, 2015, 16:05

Tapped up manually to:

OMEGA = 2250C

DV = 5.65V

TGHT = 580A

TBHT = 230A

Friday, February 13, 2015, 10:05

Reached max setpoint last night.

Voltage starting to increase at contant TGHT @ 580A.  Lower TGHT to 525A, temp at 2150C (time 6:30pm) 

Initiating manual cool down.

Friday, February 13, 2015, 15:31

vented and opened up this afternoon.

everything looked good, container not broken! graphite insert looked good! the container was slightly bent, but nothing of significance.

however, the graphite insert bonded to the container so it was not taken out in one piece...

 Friday, February 12, 2016, 11:01

Container coated with TaC with new method - ends tapped off,  liquid poured/swirled around container, then poured back out - 'flushing technique'.

Container wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

IGP1 = 6.3e-7Torr

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min.

Vacuum stable, IGP1 = 1.3e-6 Torr.

Initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively with final setpoints of 400A and 230A.

 Monday, February 15, 2016, 08:56

IGP1 = 3.9e-7 Torr.

TBHT = 230A, 4.0V

TGHT = 400A, 6.58V

OMEGA = 1766C

Tapping up manually to 1900C...

 Monday, February 15, 2016, 10:18

IGP1 = 5e-7 Torr

TGHT = 450A, 7.55V

OMEGA = 1913C

 Monday, February 15, 2016, 14:30

IGP1 = 4.9e-7 Torr.

TGHT = 450A, 7.55V.

Material remained at ~1910C for ~4hrs.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Tuesday, February 16, 2016, 14:17

vented in air and opened up this morning.

target container sintered nicely.

 Friday, July 15, 2016, 11:49

Container previously coated with TaC using 'flushing technique', cleaned ionizer tube with acetone, so no coating inside ionizer tube

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2

 Friday, July 15, 2016, 14:35

Turbo pump broken 

Currently being replaced...

 Friday, July 15, 2016, 17:04

Turns out its not the turbo pump...TP controls and pump replaced, problem still happening.

Took out heat shield and used a closed loop to rule out leak in chamber, emptied all water lines - turbo pump now on.

Took v.long time to pump down. TP will remain on over wknd.

BP turns on, PV1 turns on, RV turns on - then takes very long time for vacuum to drop ~45min? before BV and TP can be turned on.

Possibly problem with threads on heat shield and not creating proper seal?

Will continue monday with evap2 mystery problem solving...

Monday, July 18, 2016, 16:14

Replaced heat shield and copper seals.

Container re-loaded.

Turbo pump on and good vacuum achieved! YAY!

Finished pumping down, opened HS water valves - no leaks detected.

Tapped up manually to 35A

Vacuum stable, IGP1 = 3e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 400A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C

 Tuesday, July 19, 2016, 09:21

TGHT = 242A, 2.76V

TBHT = 162A

IGP1 = 5.05e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.

 Tuesday, July 19, 2016, 13:04

TGHT = 400A, 4.4V

TBHT = 230A, 2.6V

OMEGA = 1120C

Reached max setpoints ~1hr ago.

Tapping up manually to 1900C...

Tuesday, July 19, 2016, 16:32

MORE problems with evap2 

TGHT reads 460A, 5.1V, 1170C - a lot of power is being lost somewhere...

Comparison from elog i.d. 291 [the last IGLIS container sintering of TaC coating] the TGHT read 460A, 7.5V, 1900C

Another problem: the read out on the power supply and read out on epics of the TBHT reads 215A; however, the 'current set' says 177A - two very different numbers?!

Ramping down evap2 at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively to further inspect chamber and hopefully solve this...

 Wednesday, July 20, 2016, 13:34

Chamber was vented in air and opened up for inspecting.

Fixed!

One of the steel plates used to stop reflection onto the door of the chamber was inserted improperly, resting on top of the 2 negative copper lines to the target leg, this was causing a short.

There was also a short from the right target leg touching the copper heat shield, the heat shield has been shaved down and corrected. It is no longer touching.

There were also 2 brackets that had fallen behind evap2 inside the cage, one was touching the positive lines - it wasn't quite touching the ground, but may have grounded it, causing another possible short.

The chamber was pumped back down and the HS water valves re-opened. No leaks detected.

Evap2 was tapped up manually to 35A.

Vacuum stable = 1.0e-6 Torr.

Initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints are TGHT = 400A and TBHT = 230A

 Wednesday, July 20, 2016, 16:25

TGHT = 315A, 4.5V

TBHT = 174A, 2.1V

IGP1 = 2e-6 Torr

OMEGA = 1518C

Lowering auto-ramp to 0.2A/min and 0.1A/min for the TGHT and TBHT overnight while unable to keep watch on the vacuum.

 Thursday, July 21, 2016, 09:09

Evap 2 reached max setpoints ~7.5hrs ago.

TGHT = 400A, 6.3V

TBHT = 230A, 2.9V

IGP1 = 5.1e-7 Torr.

OMEGA = 1882C

Tapping up manually to 1900C...

 Friday, July 22, 2016, 16:18

Container has remained at ~1900C for ~31hrs

TGHT reached 405A/1900C - then after ~23hrs dropped in temperature down to 1895C so was tapped up further to 410A/1910C for another ~8hrs.

TGHT = 410A, 6.57V

IGP1 = 3.1e-7 Torr

TBHT = 230A, 2.9V

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Will remove from evap2 after the weekend.

 Tuesday, July 26, 2016, 16:49

vented in air.

container looks good, fully sintered.

will update with photos tomorrow...

 Tuesday, August 02, 2016, 13:41

Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs]

Target packed length = 16cm. 

Mass of SiC(green)  = 52.7172g

Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

TGHT max = 350A.  TBHT max at 230A. 

Chamber is currently being pumped down. 

Slope on OMEGA = 1.04

Tuesday, August 02, 2016, 16:00

Tapped up manually to 30A - vacuum to high, lowered down to 20A to be able to initiate auto-ramp.

IGP1 = 2.3e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

 Friday, August 05, 2016, 11:57

Evap2 has reached TGHT = 350A, 5.33V

TBHT = 187A, 2.31V and still climbing...

OMEGA = 1365C

IGP1 = 7.88e-7 Torr

Increased max setpoint for TGHT to 400A.

 Friday, August 05, 2016, 13:33

TGHT = 380A, 5.97V

TBHT = 197A, 2.45V

OMEGA = 1396C

IGP1 = 8.75e-7 Torr

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

New final setpoint for the TGHT = 450A

 Friday, August 05, 2016, 14:17

TBHT = 230A, 2.97V

TGHT = 450A, 7.4V

OMEGA = 1572C

IGP1 = 3.2e-6 Torr

Increasing max setpoint for TGHT to 500A and re-initiating auto-ramp.

 Friday, August 05, 2016, 15:18

At TGHT = 480A, OMEGA temperature dropped to 1400C due to coating on window.

Last reading was ~1600C

Tapped up manually to TGHT = 500A, 8.61V

Window fully coated therefore OMEGA reading is negligible at this point

Attempted to take temperature reading with other OMEGA from behind evaporator or using handheld manual temperature reader - all windows have a coating, therefore unsuccessful.

IGP1 = 1.75e-6 Torr

Reduced max voltage set for TGHT to 9.0V to minimize possibly voltage 'creep'

Will remain at these setpoints over wknd and ramp down monday morning.

 Monday, August 08, 2016, 08:45

TGHT = 500A on the 'current set' and 466A on the readout, 8.74V

TBHT = 230A, 2.99V

IGP1 = 6.6e-8 Torr

OMEGA = 1460C [reading through coating on window port]

Evap2 has been at these setpoints for the wknd.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Monday, August 08, 2016, 10:38

Quick observational note:

while ramping down OMEGA readings have slowly increased.

At ~350A OMEGA = ~1500C

At ~300A, OMEGA = ~1750C

Currently at 280A, OMEGA = ~2800C

Coating on window has affected the OMEGA readings in a weird way...

 Monday, August 08, 2016, 15:17

Vented in air and opened up this afternoon.

Cleaned windows but left target loaded in evap2 for conditioning process.

 Monday, August 08, 2016, 15:19

Previously sintered over weekend [see elog i.d 311]

Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs]

Target packed length = 16cm. 

Mass of 533 discs SiC(green)  = 52.7172g

Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Conditioning temp = 1800C.

TGHT max = 450A.  TBHT max = 230A. 

Chamber is currently being pumped down. 

 Monday, August 08, 2016, 16:38

Target was not removed from evap2 after sintering, vented and cleaned windows only.

IGP1 = 5.5e-6 Torr

Stepped up manually to 80A, vacuum stable.

IGP1 = 3.2e-6 Torr

Initiating auto-ramp at 0.2A/min for the TGHT and 0.1A/min for the TBHT.

 Thursday, August 11, 2016, 14:14

Tues the TGHT reached ~280A via auto-ramp

Evap2 was then tapped up manually to 480A/ ~1800C

Temperature readings on OMEGA have fluctuated up and down during conditioning process which was also observed for SiC#33

Also consistent with SiC#33, a lower current was required to reach 1800C during the conditioning process compared to the sintering process.

See attached link for data.

 Tuesday, August 16, 2016, 16:25

TGHT remained at 480A, 9.2V for ~7 days.

IGP1 = 6.5e-6 Torr

OMEGA = 1470C [with window coating, so temperature reading compromised]

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Wednesday, August 17, 2016, 13:40

Vented in air and opened this morning.

Target broke  

Target clearly heated to high.

See attached snapshot of striptool from conditioning process.

Will update later with photos of broken container

Laura Lambert wrote:

Monday, August 08, 2016, 15:19 Previously sintered over weekend [see elog i.d 311] Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs] Target packed length = 16cm.  Mass of 533 discs SiC(green)  = 52.7172g Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place. Conditioning temp = 1800C. TGHT max = 450A.  TBHT max = 230A.  Chamber is currently being pumped down.   Monday, August 08, 2016, 16:38 Target was not removed from evap2 after sintering, vented and cleaned windows only. IGP1 = 5.5e-6 Torr Stepped up manually to 80A, vacuum stable. IGP1 = 3.2e-6 Torr Initiating auto-ramp at 0.2A/min for the TGHT and 0.1A/min for the TBHT.  Thursday, August 11, 2016, 14:14 Tues the TGHT reached ~280A via auto-ramp Evap2 was then tapped up manually to 480A/ ~1800C Temperature readings on OMEGA have fluctuated up and down during conditioning process which was also observed for SiC#33 Also consistent with SiC#33, a lower current was required to reach 1800C during the conditioning process compared to the sintering process. See attached link for data.  Tuesday, August 16, 2016, 16:25 TGHT remained at 480A, 9.2V for ~7 days. IGP1 = 6.5e-6 Torr OMEGA = 1470C [with window coating, so temperature reading compromised] Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively. Wednesday, August 17, 2016, 13:40 Vented in air and opened this morning. Target broke   Target clearly heated to high. See attached snapshot of striptool from conditioning process. Will update later with photos of broken container

 Tuesday, August 30, 2016, 15:17

A better look at the p/s voltage over the course of the constant heating at 480A.  (see attachment).

The striptool shows the voltage was not giving a stable output.  There were multiple occasions that the voltage dropped and then recovered; the obvious was on Aug 16.  This indicates that  the target was breaking up.

Finally on Aug 17, the voltage dropped and never recovered again - that indicates the target was broken.

Tuesday, April 26, 2016, 13:32

Container coated with TaC using 'flushing technique'.

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2

 Wednesday, April 27, 2016, 10:25

IGP1 = 2.6e-7 Torr.

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~35min

Vacuum stable, IGP1 = 6.7e-7 Torr

Initiated auto-ramp at 0.2A/min for the TGHT with a final setpoint of 400A

Final desired temperature = 1900C

 Thursday, April 28, 2016, 14:41

Previously TBHT not on when sintering IGLIS container [since no ionizer tube] - John decided will turn on for this round

Tapped up TBHT manually to 140A, 1.69V

IGP1 = 4.5e-7 Torr

OMEGA = 1635C

TGHT = 382A, 5.8V

Initiating auto-ramp of TBHT at 0.1A/min with a final setpoint of 230A.

Friday, April 29, 2016, 08:40

IGP1 = 2.22-7 Torr

TGHT = 400A, 6.1V

TBHT = 233A, 2.9V

OMEGA = 1719C

Tapping up manually to OMEGA = 1900C

Friday, April 29, 2016, 15:22

IGP1 = 3.0e-7 Torr

TGHT = 460A, 7.52V

TBHT =230A, 2.93V

OMEGA = 1904C

Target container has remained at max temperature setpoint of 1900C for 4.5hrs.

Initiating auto cool for TGHT and TBHT at 2.0A/min and 1.0A/min respectively.

 Monday, May 02, 2016, 08:35

Vented in air and opened up this morning.

Container looks good.

See attached photos.

John Wong wrote:

Laura Lambert wrote:  Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min    Friday, June 05, 2015, 12:01 TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down Cooling down process can be initiated after 4 hours.

 Friday, June 05, 2015, 13:21

OMEGA = 1995C

Increasing TGHT to 470A to achieve desired max temperature of 2000C

Friday, June 05, 2015, 15:59

TGHT sat at max desired temperature of 2000C for ~4hrs.

TGHT = 470A, 7.7V

Initiating auto-cool at 1.0A/min.

 Monday, June 08, 2015, 11:31

Vented in air and opened up this morning.

Target container mostly sintered, two tiny patches near both ends not fully sintered.

Will re-install and re-sinter next week as another container with priority needs to be sintered first.

 Tuesday, June 09, 2015, 10:45

See attachements for 'not-fully-sintered' photos

Laura Lambert wrote:

John Wong wrote: Laura Lambert wrote:  Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min    Friday, June 05, 2015, 12:01 TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down Cooling down process can be initiated after 4 hours.     Friday, June 05, 2015, 13:21 OMEGA = 1995C Increasing TGHT to 470A to achieve desired max temperature of 2000C Friday, June 05, 2015, 15:59 TGHT sat at max desired temperature of 2000C for ~4hrs. TGHT = 470A, 7.7V Initiating auto-cool at 1.0A/min.  Monday, June 08, 2015, 11:31 Vented in air and opened up this morning. Target container mostly sintered, two tiny patches near both ends not fully sintered. Will re-install and re-sinter next week as another container with priority needs to be sintered first.  Tuesday, June 09, 2015, 10:45 See attachements for 'not-fully-sintered' photos

 Wednesday, June 10, 2015, 12:06

After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.  

See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0 

Attempt to re-spray the container and re-sinter.  

John Wong wrote:

Laura Lambert wrote: John Wong wrote: Laura Lambert wrote:  Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min    Friday, June 05, 2015, 12:01 TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down Cooling down process can be initiated after 4 hours.     Friday, June 05, 2015, 13:21 OMEGA = 1995C Increasing TGHT to 470A to achieve desired max temperature of 2000C Friday, June 05, 2015, 15:59 TGHT sat at max desired temperature of 2000C for ~4hrs. TGHT = 470A, 7.7V Initiating auto-cool at 1.0A/min.  Monday, June 08, 2015, 11:31 Vented in air and opened up this morning. Target container mostly sintered, two tiny patches near both ends not fully sintered. Will re-install and re-sinter next week as another container with priority needs to be sintered first.  Tuesday, June 09, 2015, 10:45 See attachements for 'not-fully-sintered' photos    Wednesday, June 10, 2015, 12:06 After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.   See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0  Attempt to re-spray the container and re-sinter.

 Friday, June 12, 2015, 14:58

re-sprayed with second layer of TaC spray this morning.

re-loaded into evap2.

HS water valves opened, no leaks detected.

will ramp-up over weekend.

Laura Lambert wrote:

John Wong wrote: Laura Lambert wrote: John Wong wrote: Laura Lambert wrote:  Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min    Friday, June 05, 2015, 12:01 TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down Cooling down process can be initiated after 4 hours.     Friday, June 05, 2015, 13:21 OMEGA = 1995C Increasing TGHT to 470A to achieve desired max temperature of 2000C Friday, June 05, 2015, 15:59 TGHT sat at max desired temperature of 2000C for ~4hrs. TGHT = 470A, 7.7V Initiating auto-cool at 1.0A/min.  Monday, June 08, 2015, 11:31 Vented in air and opened up this morning. Target container mostly sintered, two tiny patches near both ends not fully sintered. Will re-install and re-sinter next week as another container with priority needs to be sintered first.  Tuesday, June 09, 2015, 10:45 See attachements for 'not-fully-sintered' photos    Wednesday, June 10, 2015, 12:06 After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.   See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0  Attempt to re-spray the container and re-sinter.        Friday, June 12, 2015, 14:58 re-sprayed with second layer of TaC spray this morning. re-loaded into evap2. HS water valves opened, no leaks detected. will ramp-up over weekend.

 Friday, June 12, 2015, 16:07

Vacuum comes down to 6.1e-6 Torr.

Initiated auto-ramping at 0.2A/min for 300A first. 

John Wong wrote:

Laura Lambert wrote: John Wong wrote: Laura Lambert wrote: John Wong wrote: Laura Lambert wrote:  Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min    Friday, June 05, 2015, 12:01 TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down Cooling down process can be initiated after 4 hours.     Friday, June 05, 2015, 13:21 OMEGA = 1995C Increasing TGHT to 470A to achieve desired max temperature of 2000C Friday, June 05, 2015, 15:59 TGHT sat at max desired temperature of 2000C for ~4hrs. TGHT = 470A, 7.7V Initiating auto-cool at 1.0A/min.  Monday, June 08, 2015, 11:31 Vented in air and opened up this morning. Target container mostly sintered, two tiny patches near both ends not fully sintered. Will re-install and re-sinter next week as another container with priority needs to be sintered first.  Tuesday, June 09, 2015, 10:45 See attachements for 'not-fully-sintered' photos    Wednesday, June 10, 2015, 12:06 After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.   See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0  Attempt to re-spray the container and re-sinter.        Friday, June 12, 2015, 14:58 re-sprayed with second layer of TaC spray this morning. re-loaded into evap2. HS water valves opened, no leaks detected. will ramp-up over weekend.  Friday, June 12, 2015, 16:07 Vacuum comes down to 6.1e-6 Torr. Initiated auto-ramping at 0.2A/min for 300A first.

Sunday, June 14, 2015, 09:37  

TGHT at 254.2A/3.5V3, DV = 1.614V Temp at 1177C. 

Vacuum is stable at 3.2e-7 Torr.  

Increase ramping rate at 2A/min until TGHT reached 300A. 

Sunday, June 14, 2015, 10:04  

TGHT reached 300A, temp 1368C.

Tapping up to ~1800C

Sunday, June 14, 2015, 11:26 

TGHT at 425A/6.84V, DV 3.59V, temp at 1814C, 

Vacuum coming down, currently at 7.5e-7 Torr. 

Will remain at that current for at least 4 hours before cooling down

Sunday, June 14, 2015, 17:15  

Target container has been sintered with TiC for over 6 hours at 1823C, with TGHT at 425A/6.84V, DV at 3.584V. 

Vac at 4.9e-7 Torr.  

Cooling initiated.  

Chamber can be vented tomorrow and target container can be taken out for inspection. 

 Monday, June 15, 2015, 11:38

Target container was taken out for inspection.  

It's observed that the coated/sintered TaC surface is improved.  The sintered temperature was only gone up just above 1800C, so there still some area near the ends that is still somewhat "brownish", fully sintered shows a

smooth .  (see attachment) 

Spraying into a cylinder tube can be challenging.  It was observed that the coating was dispersed out from the end cap to the centre tube.  For that reason, the container isn't has much protective layer;vthe Ta surface can

react with carbides and the container eventually breaks.  Take the endcap process for example,  the caps are evenly coated with TaC and can be sintered up to 2000C (see e-log Evap ID 202).

Suggestions:  

Using a spray ball nozzle or some sort so that the inner tube can be evenly coated. 

Under investigating...

 Tuesday, September 23, 2014, 15:00

A new target boat [new design with no end caps] was sprayed with TaC coating and let dry.

The target boat is wrapped with 3-layers of Ta-heat shield.

The boat was installed in EVAP2, chamber is currently being pumped down.