Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  Evaporator_2, Page 16 of 25  Not logged in ELOG logo
Entry  Thursday, February 09, 2017, 11:49, Laura Lambert, , , , Maintenance, New heatshield with flexible water lines 

 Thursday, February 09, 2017, 11:47

A new heatshield with flexible water lines has been put into evap2 last Friday Feb3rd


 

Entry  Monday, February 06, 2017, 11:17, Anders Mjos, , , , Problems resolved, IOC restart after power outagae 

 Dave Morris did a remote restart of the IOC after the outage. Turbo pump started.

Entry  Tuesday, January 31, 2017, 16:03, Laura Lambert, Empty, 39530-10, HP-FEBIAD, Done, Sintering TaC coated container for backup 39530-10(1).JPG39530-10(2).JPG

 Tuesday, January 31, 2017, 13:43

Container coated with TaC using new method: Ends taped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 3 x Ta heat shields, not incl center block.

Loaded into EVAP2 and currently pumping down.


Tuesday, January 31, 2017, 16:02 

IGP1 = 3.9e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C

OMEGA slope = 0.98


 Wednesday, February 01, 2017, 10:01

IGP1 = 5.7e-7 Torr.

TGHT = 254A, 3.0V

TBHT = 142A, 1.8V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, February 01, 2017, 11:48

IGP1 = 1.7e-6 Torr.

TGHT = 450A, 6.27V

TBHT = 230A, 3.14V

OMEGA = 1176C

Increasing max setpoint of TGHT = 600A


 Wednesday, February 01, 2017, 13:09

IGP1 = 3.7e-6 Torr.

TGHT = 600A, 9.0V

TBHT = 230A, 3.18V

OMEGA = 1480C

Increasing max setpoint of TGHT = 700A


 Wednesday, February 01, 2017, 14:08

IGP1 = 3.8e-6 Torr.

TGHT = 700A, 10.96V

TBHT = 230A, 3.2V

OMEGA = 1705C

Increasing max setpoint of TGHT = 750A


 Wednesday, February 01, 2017, 15:02

IGP1 = 5.1e-6 Torr.

TGHT = 750A, 11.87V

TBHT = 230A, 3.2V

OMEGA = 1808C

Increasing max setpoint of TGHT = 800A


 Wednesday, February 01, 2017, 15:30

IGP1 = 6.6e-6 Torr.

TGHT = 800A, 12.86V

TBHT = 230A, 3.2V

OMEGA = 1903C

Will remain at max setpoints overnight.


 Thursday, February 02, 2017, 09:16

Remained at max setpoints for ~18hrs.

IGP1 = 9.5e-7 Torr.

OMEGA =1914C

TGHT = 800A, 12.83V

TBHT = 230A, 3.22V

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Friday, February 03, 2017, 14:24

Vented in air and opened up this morning

Coating looks good.

See photos attached.


 

Entry  Tuesday, December 20, 2016, 15:04, Laura Lambert, , , , Maintenance, RETURN and SUPPLY valves CLOSED for xmas break 

Tuesday, December 20, 2016, 15:05

confirmed ~full tank of Ar for glove box --> ~1600psi 

Entry  Friday, December 16, 2016, 14:14, Laura Lambert, Ta, 39530-3, LP-FEBIAD, Done, Conditioning Ta FEBIAD target for shutdown tests Ta-FEBIAD.xlsxEvernote_Camera_Roll_20161220_145947.jpg

 Friday, December 16, 2016, 14:08

Target consists of 470 discs.

Total packed length 3.4cm [exactly 7.8cm space on both sides]

Total mass 45.9091g [Incl foils + Ta wire on 6 packs]

Target consists of 350 single discs and 6x20 packs of Ta discs

Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack

3x Ta Heat shields.

LP-FEBIAD container with large center block.

No endcaps inserted, no Rh foil inserted.

Chamber currently pumping down.

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 350A at 2.0A/min.

Final desired temperature = 1900C


 Friday, December 16, 2016, 14:32

HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 2.1e-6 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

 Monday, December 19, 2016, 11:52

Tapped up manually to ~1900C [see attached excel for details on data collected - interesting temperature fluctuations]

 Will remain at max setpoints for min 4hrs then auto-cool


 Monday, December 19, 2016, 15:20

Target has remained at max setpoints for just over 4hrs

TGHT = 520A, 8.67V

OMEGA = 1820C

IGP1 = 5.2e-7 Torr

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Tuesday, December 20, 2016, 11:52

Vented in air and opened up this morning.

Looks like the windows was coated in evap2, unsure if this was missed and coated before conditioning target or if this is from materials coming out during conditioning process...

Target looks good.

Endcaps inserted but not expanded.


 

Entry  Thursday, December 01, 2016, 16:08, Laura Lambert, Empty, 42218-12, LP-SIS, Done, sintering TaC coating on UCx#19 container 

 Thursday, December 01, 2016, 16:06

Container coated with TaC using 'flushing technique' and let dry overnight.

Cleaned ionizer tube with acetone, no coating inside ionizer tube

Wrapped with 3 x Ta heat shields, incl center block

Currently pumping down in evap2

OMEGA slope = 0.98


 Friday, December 02, 2016, 11:24

Opened up HS water valves, no leaks detected.

Tapped up manually to 35A.

Waited ~25min, vacuum stable.

IGP1 = 1.65e-6 Torr

Initiating auto-ramp at 0.2A/min for the TGHT and 0.1A/min for the TBHT.

Max setpoints set for 350A and 230A for the TGHT and TBHT respectively.

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Monday, December 05, 2016, 09:38

TGHT = 350A, 5.38V

TBHT = 230A, 4.03V

OMEGA = 1550C

IGP1 = 3.2e-7 Torr

Tapping up to 1900C...


 Monday, December 05, 2016, 14:11

OMEGA = 1905C

TGHT = 475A, 7.63V

TBHT = 230A, 4.07V

IGP1 = 8.5e-7 Torr


 Tuesday, December 06, 2016, 08:41

TGHT = 475A, 7.76V

TBHT = 230A, 4.07V

IGP1 = 3.9e-7 Torr

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


Wednesday, December 07, 2016, 08:46 

Evap2 was vented in air and opened up yesterday afternoon.

Container looks good, coating fully sintered.


 

Entry  Tuesday, November 22, 2016, 15:58, Laura Lambert, Nb, 40282-3, TARGET BOAT, Done, Conditioning Nb samples for Doug samples.jpgevap2.jpgheating_up.xlsxvisual_of_MIKRON_pointing_at_samples.JPG

Tuesday, November 22, 2016, 15:53

Target boat has a layer of niobium foil on the bottom of the boat.

A niobium foil has been made with slots to hold samples [similar to when sintering endcaps] *See attached photos

Niobium samples are placed in slots, holding in place, to avoid warping.

Smaller samples closest to MIKRON IR reading [left side]

Boat is wrapped with 1 large layer of Ta foil, wrapped around the boat 3x, careful to avoid touching samples.

Loaded into evap2 today.

Pumping down now...


 Wednesday, November 23, 2016, 11:45

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

IGP1 = 6.4e-7 Torr

Setting auto-ramp rate at 0.2A/min to max setpoint of 250A.

Will tap up manually to final desired temperature of 1400C.


 Wednesday, November 23, 2016, 13:17

IGP1 = 5.9e-7

TGHT = 66A, 0.51V

Vacuum stable.

Increasing ramping rate to 1.0A/min


 Thursday, November 24, 2016, 08:46

IGP1 = 3.9e-7 Torr

TGHT = 250A, 3.41V      *NOTE: the current set reads 243.8A but the readout is 250A

OMEGA = 1013C

MIKRON has no reading yet

Tapping up manually to 1400C


 Thursday, November 24, 2016, 15:42

Samples have remained at ~1400C for 5hrs.

IGP1 = 5.8e-7 Torr

TGHT = 420A, 6.5V

OMEGA = 1410C

MIKRON = 1420C

Initiating auto-cool at 2.0A/min


 Friday, November 25, 2016, 11:39

Vented in air and opened up this morning.

Samples look good!


 

Entry  Tuesday, November 15, 2016, 16:51, John Wong, np-SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

    Reply  Thursday, November 17, 2016, 11:15, Laura Lambert, np-SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

John Wong wrote:

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

 Thursday, November 17, 2016, 11:13

TGHT = 400A, 6.73V

IGP1 = 8.2e-7 Torr

OMEGA = 1385C

MIKRON = 1389C

Tapping up manually to 1500C or a max setpoint of 450A


Thursday, November 17, 2016, 11:56

TGHT = 450A, 7.85V

IGP1 = 1.7e-6 Torr

OMEGA = 1502C

MIKRON = 1510C


 Friday, November 18, 2016, 10:08

IGP1 = 5.3e-7 Torr

TGHT = 450A, 7.9V

OMEGA = 1510C

MIKRON = 1515C

Evap2 has remained at max setpoints for 23hrs.

Initiating auto-cool at 2.0A/min


 

       Reply  Friday, November 18, 2016, 17:28, John Wong, np-SiC, , TARGET BOAT, Done, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

Laura Lambert wrote:

John Wong wrote:

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

 Thursday, November 17, 2016, 11:13

TGHT = 400A, 6.73V

IGP1 = 8.2e-7 Torr

OMEGA = 1385C

MIKRON = 1389C

Tapping up manually to 1500C or a max setpoint of 450A


Thursday, November 17, 2016, 11:56

TGHT = 450A, 7.85V

IGP1 = 1.7e-6 Torr

OMEGA = 1502C

MIKRON = 1510C


 Friday, November 18, 2016, 10:08

IGP1 = 5.3e-7 Torr

TGHT = 450A, 7.9V

OMEGA = 1510C

MIKRON = 1515C

Evap2 has remained at max setpoints for 23hrs.

Initiating auto-cool at 2.0A/min


 

 Friday, November 18, 2016, 17:27

The heat treatment of the fiber mats is done. 

Analyzing steps...


 

Entry  Monday, October 24, 2016, 17:52, John Wong, np-SiC, , TARGET BOAT, Done, Thermo test of np-SiC raw powder  Capture.JPG450A_1500C.JPG

Monday, October 24, 2016, 17:43

Two samples were prepared and loaded into the target boat with 1 layer of heat-shied as shown in the attachment#1.

Ingredients used: np-SiC and very small about of 5% PVA to hold the powder together. 

Samples were dried in the oven at 110C before loaded in Evap#2. 

After dried:

Sample #1 (larger graphite boat, mass =0.3779) = 0.4259g (PVA mass unknown due to solution leaking out from the boat)

Sample #2 = 0.2306g (with 5% PVA of 0.4111g)

Test temperature at 1600C, expect TGHT to be around 400A. 


Monday, October 24, 2016, 17:50

Ramping up TGHT to 300A at 0.5A/min. Vac at 2.3e-6 Torr. 


 Tuesday, October 25, 2016, 12:59

TGHT reached to 300A and stabilized for 10 hours.  OMEGA temp reader at 1150C

Continue to ramp up TGHT


 Wednesday, October 26, 2016, 15:49

TGHT was ramped up to 450A/7.91V; the temp readers on MIKON and OMEGA were 1489 and 1535, respectively (see attachment).

The temperature was much lower than the previous two tests (see elog #296 and #335).  Not sure why... 

Will do composition analysis on the sample... 

Cooling down at 2A/min.


 

Entry  Thursday, October 13, 2016, 18:05, Laura Lambert, Ta, 41790-5, LP-SIS, In progress, Temperature measurements for Ta#50 

Thursday, October 13, 2016, 18:04

Target loaded into evap2

No heat shields.

Both endcaps inserted and expanded.

Rh foil inserted [when inserting, the Ta rod used to expand the Rh foil inside the ionizer tube snapped off inside the container - this piece was able to be shaken out and is no longer inside]

Chamber pumped down.

HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 5e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


Friday, October 14, 2016, 13:28

TGHT and TBHT had reached 300A/ 230A respectively.

Power bump ~10min ago caused evap2 to trip off.

Tapped back up manually to 35A.

Re-initiating auto ramp now.


 

    Reply  Saturday, October 15, 2016, 12:42, Aurelia Laxdal, Ta, 41790-5, LP-SIS, In progress, Temperature measurements for Ta#50 

Laura Lambert wrote:

Thursday, October 13, 2016, 18:04

Target loaded into evap2

No heat shields.

Both endcaps inserted and expanded.

Rh foil inserted [when inserting, the Ta rod used to expand the Rh foil inside the ionizer tube snapped off inside the container - this piece was able to be shaken out and is no longer inside]

Chamber pumped down.

HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 5e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


Friday, October 14, 2016, 13:28

TGHT and TBHT had reached 300A/ 230A respectively.

Power bump ~10min ago caused evap2 to trip off.

Tapped back up manually to 35A.

Re-initiating auto ramp now.


 

Friday October 14: the target was ramp up to 300A/230A after Laura started it. Then, I cooled down at 6pm before leaving TRIUMF. <br>

Saturday October 15: restated the auto-ramp for Ta#50 in EVAP2. It's currently set to go to 300A/230A.

       Reply  Sunday, October 16, 2016, 17:55, Aurelia Laxdal, Ta, 41790-5, LP-SIS, In progress, Temperature measurements for Ta#50 

Aurelia Laxdal wrote:

Laura Lambert wrote:

Thursday, October 13, 2016, 18:04

Target loaded into evap2

No heat shields.

Both endcaps inserted and expanded.

Rh foil inserted [when inserting, the Ta rod used to expand the Rh foil inside the ionizer tube snapped off inside the container - this piece was able to be shaken out and is no longer inside]

Chamber pumped down.

HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 5e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


Friday, October 14, 2016, 13:28

TGHT and TBHT had reached 300A/ 230A respectively.

Power bump ~10min ago caused evap2 to trip off.

Tapped back up manually to 35A.

Re-initiating auto ramp now.


 

Friday October 14: the target was ramp up to 300A/230A after Laura started it. Then, I cooled down at 6pm before leaving TRIUMF. <br>

Saturday October 15: restated the auto-ramp for Ta#50 in EVAP2. It's currently set to go to 300A/230A.

 Sunday October 16: the target temperature measurements up to 620A/230A were performed today not on October 15 (yesterday, it was cooled down before reaching 300A/230A). Currently the target is cooling down, to be ready tomorrow morning for the Test Stand. 

          Reply  Tuesday, October 18, 2016, 09:23, Laura Lambert, Ta, 41790-5, LP-SIS, Done, Temperature measurements for Ta#50 

Aurelia Laxdal wrote:

Aurelia Laxdal wrote:

Laura Lambert wrote:

Thursday, October 13, 2016, 18:04

Target loaded into evap2

No heat shields.

Both endcaps inserted and expanded.

Rh foil inserted [when inserting, the Ta rod used to expand the Rh foil inside the ionizer tube snapped off inside the container - this piece was able to be shaken out and is no longer inside]

Chamber pumped down.

HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 5e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


Friday, October 14, 2016, 13:28

TGHT and TBHT had reached 300A/ 230A respectively.

Power bump ~10min ago caused evap2 to trip off.

Tapped back up manually to 35A.

Re-initiating auto ramp now.


 

Friday October 14: the target was ramp up to 300A/230A after Laura started it. Then, I cooled down at 6pm before leaving TRIUMF. <br>

Saturday October 15: restated the auto-ramp for Ta#50 in EVAP2. It's currently set to go to 300A/230A.

 Sunday October 16: the target temperature measurements up to 620A/230A were performed today not on October 15 (yesterday, it was cooled down before reaching 300A/230A). Currently the target is cooling down, to be ready tomorrow morning for the Test Stand. 

 Monday, October 17, 2016, 09:21

Vented in air and taken out this morning.

Target looks good!


 

Entry  Friday, October 07, 2016, 16:42, Laura Lambert, Ta, 41790-5, LP-SIS, In progress, Conditioning Ta#50 Ta#50_no_endcaps_3xh.s..xlsx

Friday, October 07, 2016, 16:40

Target consists of 470 discs.

Total packed length 3.4cm [exactly 7.8cm space on both sides]

Total mass 47.6889g [Incl foils + Ta wire on 6 packs]

Note: Target consists of 350 single discs and 6x20 packs of Ta discs

3x Ta Heat shields.

No endcaps inserted, no Rh foil inserted.

Chamber currently pumping down.

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


 Tuesday, October 11, 2016, 10:02
 
HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 2e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

 Wednesday, October 12, 2016, 16:15

Tapped up to 1900C? [see attached link for data concerning temperature readings]

TGHT = 450A, 7.16V

TBHT = 230A, 4.1V

OMEGA = 1748C

IGP1 = 6.1e-7 Torr


 

    Reply  Wednesday, October 12, 2016, 21:18, John Wong, Ta, 41790-5, LP-SIS, In progress, Conditioning Ta#50 

Laura Lambert wrote:

Friday, October 07, 2016, 16:40

Target consists of 470 discs.

Total packed length 3.4cm [exactly 7.8cm space on both sides]

Total mass g [Incl foils + Ta wire on 6 packs]

Note: Target consists of 350 single discs and 6x20 packs of Ta discs

3x Ta Heat shields.

No endcaps inserted, no Rh foil inserted.

Chamber currently pumping down.

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


 Tuesday, October 11, 2016, 10:02
 
HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 2e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

 Wednesday, October 12, 2016, 16:15

Tapped up to 1900C? [see attached link for data concerning temperature readings]

TGHT = 450A, 7.16V

TBHT = 230A, 4.1V

OMEGA = 1748C

IGP1 = 6.1e-7 Torr


 

 Wednesday, October 12, 2016, 21:14

Current status before cooling down:

TGHT at 450A/7.32V; TBHT at 230A/4.10V; OMEGA at 1747C

Vacuum at 4.05 e-7 Torr.

Initiate auto-rampping at 2A/min for TGHT and 1A/min for TBHT


 

       Reply  Thursday, October 13, 2016, 17:32, Laura Lambert, Ta, 41790-5, LP-SIS, Done, Conditioning Ta#50 

John Wong wrote:

Laura Lambert wrote:

Friday, October 07, 2016, 16:40

Target consists of 470 discs.

Total packed length 3.4cm [exactly 7.8cm space on both sides]

Total mass g [Incl foils + Ta wire on 6 packs]

Note: Target consists of 350 single discs and 6x20 packs of Ta discs

3x Ta Heat shields.

No endcaps inserted, no Rh foil inserted.

Chamber currently pumping down.

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 300A at 2.0A/min.

Final desired temperature = 1900C


 Tuesday, October 11, 2016, 10:02
 
HS water valves opened, no leaks detected
 
Tapped up manually to 35A
 
Vacuum stable, IGP1 = 2e-7 Torr
 
Initiating auto-ramp.
 
OMEGA slope = 0.98

 Wednesday, October 12, 2016, 16:15

Tapped up to 1900C? [see attached link for data concerning temperature readings]

TGHT = 450A, 7.16V

TBHT = 230A, 4.1V

OMEGA = 1748C

IGP1 = 6.1e-7 Torr


 

 Wednesday, October 12, 2016, 21:14

Current status before cooling down:

TGHT at 450A/7.32V; TBHT at 230A/4.10V; OMEGA at 1747C

Vacuum at 4.05 e-7 Torr.

Initiate auto-rampping at 2A/min for TGHT and 1A/min for TBHT


 

 Thursday, October 13, 2016, 17:32

vented in air and opened up this morning.

target looks good.

Entry  Wednesday, September 28, 2016, 17:09, Laura Lambert, Empty, 41790-6, LP-SIS, Done, sintering TaC coating on UCx container sintering_TaC_coating.xlsxsintering_TaC_coating.JPGsintering_TaC_coating2.JPGsintering_TaC_coating-combo_of_both_pics.JPG

 Wednesday, September 28, 2016, 17:08

Container coated with TaC using 'flushing technique' today, cleaned ionizer tube with acetone, no coating inside ionizer tube

Dried by blowing air into tube

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2


 Thursday, September 29, 2016, 11:11

HS water valves opened

Tapped up to 35A

Waited ~45min, vacuum stable

IGP1 = 1.4e-6 Torr

Initiating auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Max setpoints for TGHT = 350A and TBHT  = 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Friday, September 30, 2016, 10:51

IGP1 = 7.8e-7 Torr

TGHT = 315A, 4.57V

TBHT = 174A, 2.8V

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Friday, September 30, 2016, 11:44

Changed OMEGA slope to 0.98

IGP1 = 1e-6 Torr

TGHT = 350A, 5.2V

TBHT = 201A, 3.4V

Increasing ramping rate of TBHT to 1.0A/min

OMEGA = 1625C / MIKRON = 1625C


 Friday, September 30, 2016, 15:45

IGP1 = 1.1e-6 Torr

TGHT = 430A, 6.79V

TBHT = 230A, 4.07V

OMEGA = 1903C

Will remain at max setpoints over weekend.

See attached link for raw data of manual tap up.

Also see attached photos of screenshots showing oval - not circular - tube of target container at two different temperatures...


 Monday, October 03, 2016, 13:28

IGP1 = 1.79e-7 Torr

TGHT = 430A, 6.87V

TBHT = 230A, 4.06V

OMEGA = 1892C

MIKRON = 1847C

Attached is a picture taken through the MIKRON, the slight oval shape appears to be a minor bend in the target container:

With the ionizer tube facing into the page, the bend appears to be in the center with both ends of the container bent slightly towards the page

This possible bend in the container gives the appearance of the oval shape through the camera while it is being heated, due to the angle of the camera

Remained at max setpoints over weekend.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Tuesday, October 04, 2016, 13:40

Vented in air and opened up this morning.

Container done, TaC coating looks good.

Waiting further inspection...


 Tuesday, October 04, 2016, 14:48

Container placed on jig and inspected.

Approved to go ahead for use online by Anders and Friedhelm.


 

Entry  Thursday, September 15, 2016, 16:37, Laura Lambert, SiC, 39530-9, HP-FEBIAD, In progress, Sintering SiC#35 

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15


 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr


 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min


 

    Reply  Monday, September 19, 2016, 18:48, John Wong, SiC, 39530-9, HP-FEBIAD, In progress, Sintering SiC#35 - Change OMEGA/MiKRON slopes 

Laura Lambert wrote:

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15


 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr


 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min


 

 Monday, September 19, 2016, 18:24

Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.  

Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.   

Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.  


 

 

       Reply  Tuesday, September 20, 2016, 15:40, Laura Lambert, SiC, 39530-9, HP-FEBIAD, In progress, Sintering SiC#35 sintering_target_data.xlsx

John Wong wrote:

Laura Lambert wrote:

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15


 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr


 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min


 

 Monday, September 19, 2016, 18:24

Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.  

Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.   

Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.  


 

 

 Tuesday, September 20, 2016, 15:18

there was a temperature fluctuation resulting in the MIKRON no longer matching the readout on the OMEGA

this prompted another change in the slope on the OMEGA to 1.08

TGHT was then tapped up manually to 600A/ 1800C

will remain at this max setpoint for a few days before ramping down

see attachment for raw data


 Wednesday, September 21, 2016, 11:34

temperatures dropped a small amount overnight.

tapped up manually to 625A/ 1810C

still no coating on window.

see attachment for updated raw data


 

          Reply  Thursday, September 22, 2016, 12:14, John Wong, SiC, 39530-9, HP-FEBIAD, In progress, Sintering SiC#35 

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15


 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr


 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min


 

 Monday, September 19, 2016, 18:24

Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.  

Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.   

Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.  


 

 

 Tuesday, September 20, 2016, 15:18

there was a temperature fluctuation resulting in the MIKRON no longer matching the readout on the OMEGA

this prompted another change in the slope on the OMEGA to 1.08

TGHT was then tapped up manually to 600A/ 1800C

will remain at this max setpoint for a few days before ramping down

see attachment for raw data


 Wednesday, September 21, 2016, 11:34

temperatures dropped a small amount overnight.

tapped up manually to 625A/ 1810C

still no coating on window.

see attachment for updated raw data


 

 Thursday, September 22, 2016, 12:07

Temperature reader on OMEGA dropped slightly to 1785C overnight.  The temperature on the leg remained at 1800C (MIKRON).  No coating on windows.  

Increased TGHT to 635A/10.12V (local 10.40V).  OMEGA reads 1800C, MIKRON ~1817C.  

Continue to monitor… (see dropbox for captured photos) 


 

             Reply  Monday, September 26, 2016, 13:49, Laura Lambert, SiC, 39530-9, HP-FEBIAD, Done, Sintering SiC#35 comparison_of_temperature_drop_-_3x_snapshots.JPG

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15


 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr


 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min


 

 Monday, September 19, 2016, 18:24

Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.  

Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.   

Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.  


 

 

 Tuesday, September 20, 2016, 15:18

there was a temperature fluctuation resulting in the MIKRON no longer matching the readout on the OMEGA

this prompted another change in the slope on the OMEGA to 1.08

TGHT was then tapped up manually to 600A/ 1800C

will remain at this max setpoint for a few days before ramping down

see attachment for raw data


 Wednesday, September 21, 2016, 11:34

temperatures dropped a small amount overnight.

tapped up manually to 625A/ 1810C

still no coating on window.

see attachment for updated raw data


 

 Thursday, September 22, 2016, 12:07

Temperature reader on OMEGA dropped slightly to 1785C overnight.  The temperature on the leg remained at 1800C (MIKRON).  No coating on windows.  

Increased TGHT to 635A/10.12V (local 10.40V).  OMEGA reads 1800C, MIKRON ~1817C.  

Continue to monitor… (see dropbox for captured photos) 


 

 Monday, September 26, 2016, 13:24

Temperature decreased over weekend.

MIKRON dropped from ~1800C to ~1670C, OMEGA on right side remained ~1800C

Comparing screen shots of temperature readings and camera looking at target from left side, changes can be seen:

-darker area on top edge of target tube, above inside tube, grows larger when temperature drops - indicating 'cooler area' has grown

-initially darker area covers top above target materials on tube, when drops to ~1670C darker area extends down sides of target tube and reaches past target material area

See attached picture showing these details

Target has remained at this max setpoint for ~4-5 days

Windows remain un-coated.

Current and voltage readings remain un-changed.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, September 28, 2016, 17:05

Vented in air, target taken out today.

Target looks good!

A small amount of material was removed from the windows in evap2, very thin layer of coating.

Will update tomorrow with photos

Endcaps inserted.


 

Entry  Wednesday, September 07, 2016, 15:02, John Wong, Empty, 39530-9, HP-SIS, In progress, Sintering TaC coating container for SiC Target  coating_chipped_off.JPGautoTaC_sintering_20.JPEGcoating_chipped_off_2.JPG

 Wednesday, September 07, 2016, 14:45

Container was previously coated with TaC solution and wrapped with 1-full length layer of Ta- heat shield around the fins.  

Chamber is being pumped down.  Vac at 5.6e-7 Torr before HS water valves were open; no leaks were detected. 

Sintering Temperature 1900C (Omega slope @ 0.98); expected TGHT ~765A/11.90V, TGHT max at 230A.


 Thursday, September 08, 2016, 18:14

At about 1600C, it was observed that the coating inside the tube seems to chip off (see attachment 1).

TGHT was ramped up to 745A/11.85V and TBHT to 230A/3.25V.  Temperature measured on OMEGA/Mikron = 1914C/1881C; both instruments slopes set at 0.98.

Will remain at this TGHT current over night

Vac at 3.0e-6 Torr and coming down.


Friday, September 09, 2016, 11:01 

Target has been heated at the stable temperature at 1914C (for OMEGA) and 1881C (for Mikron) with current at 745A/11.94V (see attachment 2) for almost 19 hours. 

No fluctuation in p/s current or temperature was observed.  The ramping up process is captured and can be view from the link below:

https://www.dropbox.com/sh/9lgtin54o17ds6j/AABn1-XjvK44mm74TjqTAmvta?dl=0

Pressure at 1.07e-6 Torr. 

Cooling down TGHT at 2A/min and TBHT at 1A/min. 

Continue to capture the cooling down process. 


 Friday, September 09, 2016, 15:17

 While the target container was cooling down, the chip-like particle began obvious (see attachment 3).  

Will inspect the container.. TGHT currently at 260A.


 

    Reply  Monday, September 12, 2016, 17:22, John Wong, Empty, 39530-9, HP-SIS, Failed, TaC coating chipped off Screen_Shot_2016-09-12_at_4.52.53_PM.png

John Wong wrote:

 Wednesday, September 07, 2016, 14:45

Container was previously coated with TaC solution and wrapped with 1-full length layer of Ta- heat shield around the fins.  

Chamber is being pumped down.  Vac at 5.6e-7 Torr before HS water valves were open; no leaks were detected. 

Sintering Temperature 1900C (Omega slope @ 0.98); expected TGHT ~765A/11.90V, TGHT max at 230A.


 Thursday, September 08, 2016, 18:14

At about 1600C, it was observed that the coating inside the tube seems to chip off (see attachment 1).

TGHT was ramped up to 745A/11.85V and TBHT to 230A/3.25V.  Temperature measured on OMEGA/Mikron = 1914C/1881C; both instruments slopes set at 0.98.

Will remain at this TGHT current over night

Vac at 3.0e-6 Torr and coming down.


Friday, September 09, 2016, 11:01 

Target has been heated at the stable temperature at 1914C (for OMEGA) and 1881C (for Mikron) with current at 745A/11.94V (see attachment 2) for almost 19 hours. 

No fluctuation in p/s current or temperature was observed.  The ramping up process is captured and can be view from the link below:

https://www.dropbox.com/sh/9lgtin54o17ds6j/AABn1-XjvK44mm74TjqTAmvta?dl=0

Pressure at 1.07e-6 Torr. 

Cooling down TGHT at 2A/min and TBHT at 1A/min. 

Continue to capture the cooling down process. 


 Friday, September 09, 2016, 15:17

 While the target container was cooling down, the chip-like particle began obvious (see attachment 3).  

Will inspect the container.. TGHT currently at 260A.


 

 Monday, September 12, 2016, 16:54

The TaC coating chipped off from the surface and didn't get sintered with the container.  (See attachment1). 

There are a few possible reasons why this happened:

1.  The coating was too think.  This may cause the TaC  layer to curl up while the heater was ramped up. 

2.  The coated material got brittle.  The container was flushed with TaC (probably a few weeks ago?) before it went through the sintering process.  Prolong exposure to air/light usually degrade the polymers viscoelasticity.

3.  TaC solution has got bad.  The particles can agglomerate over time and this can cause uneven surface.

4.  Combination of all... ???

Anyway, the chipped off TaC layer was gently scraped off with a stainless steel rod.  Then using kimwipes, i was able to remove most of the chipped off coating; it was not easy - especially trying to remove it from the inner tube.

Instead of "flushing" the tube with TaC, I decided to spray it with thin layer.  And using the air supply, I could quickly dry the coating and installed it back to the evaporator for 2nd Round sintering as we are approaching the deadline!


.                         

       Reply  Monday, September 12, 2016, 17:27, John Wong, Empty, 39530-9, HP-SIS, Done, RUSH. Round 2: Sinering TaC coating  Screen_Shot_2016-09-14_at_5.05.08_PM.pngScreen_Shot_2016-09-14_at_5.03.48_PM.png

John Wong wrote:

John Wong wrote:

 Wednesday, September 07, 2016, 14:45

Container was previously coated with TaC solution and wrapped with 1-full length layer of Ta- heat shield around the fins.  

Chamber is being pumped down.  Vac at 5.6e-7 Torr before HS water valves were open; no leaks were detected. 

Sintering Temperature 1900C (Omega slope @ 0.98); expected TGHT ~765A/11.90V, TGHT max at 230A.


 Thursday, September 08, 2016, 18:14

At about 1600C, it was observed that the coating inside the tube seems to chip off (see attachment 1).

TGHT was ramped up to 745A/11.85V and TBHT to 230A/3.25V.  Temperature measured on OMEGA/Mikron = 1914C/1881C; both instruments slopes set at 0.98.

Will remain at this TGHT current over night

Vac at 3.0e-6 Torr and coming down.


Friday, September 09, 2016, 11:01 

Target has been heated at the stable temperature at 1914C (for OMEGA) and 1881C (for Mikron) with current at 745A/11.94V (see attachment 2) for almost 19 hours. 

No fluctuation in p/s current or temperature was observed.  The ramping up process is captured and can be view from the link below:

https://www.dropbox.com/sh/9lgtin54o17ds6j/AABn1-XjvK44mm74TjqTAmvta?dl=0

Pressure at 1.07e-6 Torr. 

Cooling down TGHT at 2A/min and TBHT at 1A/min. 

Continue to capture the cooling down process. 


 Friday, September 09, 2016, 15:17

 While the target container was cooling down, the chip-like particle began obvious (see attachment 3).  

Will inspect the container.. TGHT currently at 260A.


 

 Monday, September 12, 2016, 16:54

The TaC coating chipped off from the surface and didn't get sintered with the container.  (See attachment1). 

There are a few possible reasons why this happened:

1.  The coating was too think.  This may cause the TaC  layer to curl up while the heater was ramped up. 

2.  The coated material got brittle.  The container was flushed with TaC (probably a few weeks ago?) before it went through the sintering process.  Prolong exposure to air/light usually degrade the polymers viscoelasticity.

3.  TaC solution has got bad.  The particles can agglomerate over time and this can cause uneven surface.

4.  Combination of all... ???

Anyway, the chipped off TaC layer was gently scraped off with a stainless steel rod.  Then using kimwipes, i was able to remove most of the chipped off coating; it was not easy - especially trying to remove it from the inner tube.

Instead of "flushing" the tube with TaC, I decided to spray it with thin layer.  And using the air supply, I could quickly dry the coating and installed it back to the evaporator for 2nd Round sintering as we are approaching the deadline!


.                         

 Monday, September 12, 2016, 17:24

Chamber was pumped down to low 10e-6 Torr before HS water valves were open - no leaks detected.

TGHT/TBHT auto ramped at 2A/min to 600A/230A.

Will continue to monitor..


 Wednesday, September 14, 2016, 17:04

TGHT was stepped up to 700A and temp 1851C (OMEGA), 1930C(Mikron).  (see attachment 1).  The container was heated over night before it was cool down at 2A/min. 

Target container seems to properly sintered with TaC (see attachment 2); it will be used for SiC#35. 


 

Entry  Monday, August 08, 2016, 15:22, Laura Lambert, SiC, 40860-3, LP-IG-LIS, Problems, Conditioning SiC#34 conditioning_temperature_graph.xlsxstriptool_conditioning_target_BROKEN.JPG

 Monday, August 08, 2016, 15:19

Previously sintered over weekend [see elog i.d 311]

Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs]

Target packed length = 16cm. 

Mass of 533 discs SiC(green)  = 52.7172g

Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Conditioning temp = 1800C.

TGHT max = 450A.  TBHT max = 230A. 

Chamber is currently being pumped down. 


 Monday, August 08, 2016, 16:38

Target was not removed from evap2 after sintering, vented and cleaned windows only.

IGP1 = 5.5e-6 Torr

Stepped up manually to 80A, vacuum stable.

IGP1 = 3.2e-6 Torr

Initiating auto-ramp at 0.2A/min for the TGHT and 0.1A/min for the TBHT.


 Thursday, August 11, 2016, 14:14

Tues the TGHT reached ~280A via auto-ramp

Evap2 was then tapped up manually to 480A/ ~1800C

Temperature readings on OMEGA have fluctuated up and down during conditioning process which was also observed for SiC#33

Also consistent with SiC#33, a lower current was required to reach 1800C during the conditioning process compared to the sintering process.

See attached link for data.


 Tuesday, August 16, 2016, 16:25

TGHT remained at 480A, 9.2V for ~7 days.

IGP1 = 6.5e-6 Torr

OMEGA = 1470C [with window coating, so temperature reading compromised]

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


Wednesday, August 17, 2016, 13:40

Vented in air and opened this morning.

Target broke  

Target clearly heated to high.

See attached snapshot of striptool from conditioning process.

Will update later with photos of broken container


 

    Reply  Tuesday, August 30, 2016, 15:25, John Wong, SiC, 40860-3, LP-IG-LIS, Problems, Conditioning SiC#34. Note about the p/s voltage Capture.PNG

Laura Lambert wrote:

 Monday, August 08, 2016, 15:19

Previously sintered over weekend [see elog i.d 311]

Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs]

Target packed length = 16cm. 

Mass of 533 discs SiC(green)  = 52.7172g

Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Conditioning temp = 1800C.

TGHT max = 450A.  TBHT max = 230A. 

Chamber is currently being pumped down. 


 Monday, August 08, 2016, 16:38

Target was not removed from evap2 after sintering, vented and cleaned windows only.

IGP1 = 5.5e-6 Torr

Stepped up manually to 80A, vacuum stable.

IGP1 = 3.2e-6 Torr

Initiating auto-ramp at 0.2A/min for the TGHT and 0.1A/min for the TBHT.


 Thursday, August 11, 2016, 14:14

Tues the TGHT reached ~280A via auto-ramp

Evap2 was then tapped up manually to 480A/ ~1800C

Temperature readings on OMEGA have fluctuated up and down during conditioning process which was also observed for SiC#33

Also consistent with SiC#33, a lower current was required to reach 1800C during the conditioning process compared to the sintering process.

See attached link for data.


 Tuesday, August 16, 2016, 16:25

TGHT remained at 480A, 9.2V for ~7 days.

IGP1 = 6.5e-6 Torr

OMEGA = 1470C [with window coating, so temperature reading compromised]

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


Wednesday, August 17, 2016, 13:40

Vented in air and opened this morning.

Target broke  

Target clearly heated to high.

See attached snapshot of striptool from conditioning process.

Will update later with photos of broken container


 

 Tuesday, August 30, 2016, 15:17

A better look at the p/s voltage over the course of the constant heating at 480A.  (see attachment).

The striptool shows the voltage was not giving a stable output.  There were multiple occasions that the voltage dropped and then recovered; the obvious was on Aug 16.  This indicates that  the target was breaking up.

Finally on Aug 17, the voltage dropped and never recovered again - that indicates the target was broken.

Entry  Wednesday, August 24, 2016, 17:07, John Wong, SiC, 39814-V2-1, LP-IG-LIS, Done, Sintering process for SiC#34 (2nd round)  10x

Wednesday, August 24, 2016, 17:05

Target container was previously coated with TaC and sintered up to 1900C at 420A/7.01V

Container is loaded with beta-SiC 432 discs at 16cm in length. 

Container is wrapped with Ta-heat shield; no end-caps are used at this time.

Chamber is being pumped down.


 Thursday, August 25, 2016, 12:04

Chamber has been pumped down overnight.  Pressure at 5.9e-7 Torr.

HS water valve opened; no leaks were detected.

Sintering temperature 1800C. TGHT will be set accordingly to get the desired temperature.  TBHT max at 230A.


Thursday, August 25, 2016, 12:12

Tapped up TGHT/TBHT to 40A.  Vac at 7e-6 and slowly going up  but still below limit.


 Monday, August 29, 2016, 11:04

TGHT and TBHT reached to 250A (3.65V)//230A(3.02V), respectively, and kept stable over the weekend. 

Temp measured at 1372C with slope set at 1.04 (1230C at slope 0.98). 

No visible coating on windows. 

Setting up TGHT to reach 1800C; monitoring locally


 Monday, August 29, 2016, 14:35

Stepped up TGHT to 390A/6.54V; light coating was observed on the windows.  The temperature should be around 1800C which should be in line with the power (current) deposited in the container during the TaC coat sintering process (1900A at 420A); however, with the light coating the reading may be off.  

Mikron was used to measured inside of the tube (away from the discs); temperature was measured at ~1800C, (see attachment)  [adjusted slope at 1.00 to compensate the SiC disc and Ta]  

Omega was used to measured the temperature of the discs.  It is difficult to know what's the temperature inside the tube, so this measurement  is only taken as a guideline.  Slope changed from 1.04 to 1.15 to match Mikron's reading.  

After heated at  390A for 30 mins, the windows are now coated.  Temp reading is no longer reliable.  The temperature could be above 1800C.  Keeping a close monitor!!!

No blockage inside the tube was observed.  

Will remain heating at 390A/6.44V for overnight before proceeding with the re-conditioning. 


 Tuesday, August 30, 2016, 10:41

Target was heated at 390A  for over 10 hours and then cool down at 1A/min (see attachment#2).  Windows were fully coated and Omega couldn't register any reading. 

Chamber will be vented and target will be inspected before proceeding with the re-conditioning step.


Tuesday, August 30, 2016, 12:13  

Target was inspected; no visible damage was observed (see attachment)

Material coated on the windows and the cu heat shields;  all parts were wiped off with acetone. 

No visible material build up inside the container. 

Chamber is now being pumped down for re-conditiing.  


 Tuesday, August 30, 2016, 13:05

HS water valves open; no leaks detected.  

Vac at 3.6 e-6 Torr.  

Ready to set up TGHT/TBHT


 Tuesday, August 30, 2016, 16:41

TGHT/TBHT stepped up to 340A (5.40V) /230A (3.1V), respectively. 

Temperature was measured at 1835C at TGHT of 340A.  Omega, Mikron and analogue pyrometer were all reading ~1800C inside the tube (not on the SiC surface).  For that reason, I decided to stop the current at 340A, instead of 390A.  

TGHT voltage is running stable.  

No visible coating or blockage inside the tube was observed.  


Wednesday, August 31, 2016, 11:53

A thin layer of coating is observed on both the side windows (see attachment 5).  The temp reading is no longer reliable.

TGHT remains at 340A/5.45V.  P/S voltage is performing steadily.  

No clogging inside the tube is observed. 

Setting up another Omega reader to measure temperature from the front window since this window is clear and won't get coated (see attachment #6).

Temperature measurement from the front window is ~1140C; this corresponds to the measurement from the analogue pyrometer with the correction of e=~0.2 for tantalum at 1100C.

Note:  The temperature measurements should be taken as relative.  Since the reading from the side windows isn't reliable any longer, the centre window will give some information how stable the temperature is holding during the reconditioning process.  Continue to monitor.


 Wednesday, August 31, 2016, 16:24

About two hours ago, I increased TGHT to 350A and stayed there for a few mins (see attachment 7).  No change in temp was observed - that's mainly due to the coating on the windows.  As for the temp measurement from the center window, a more power current input would require to see the change as heat is slowly propagating through the layers of Ta heatshields.

Local inspection on the target: no clogging inside the tube. Voltage/Current is stable at 340A/5.45V.  Vac at 1.43e-7 Torr.


 Wednesday, August 31, 2016, 23:00

Strange observation:  Temperature readers on both omega have gone up. (see attachment 8).

I'm not sure if the temperature is reiiable.  I actually saw the increase in temperature ~1850C  last night around the same time; no change in TGHT current/voltage.  By the next morning, it went back down to 1400C with significant coating on the windows.


 Wednesday, August 31, 2016, 23:28

I had ISAC Op (Justin) to help me go into the Hotlab and take a look at the reading on Mikron.  Indeed, it is reading about 2000C which is close to the Omega reading.  He also looked into the tube through Mikron scope and found no clogging inside the tube.

To be safe, I am going to lower the TGHT heater down to reach ~1800C.


Wednesday, August 31, 2016, 23:41

Lower TGHT to 305A/4.81V; OMEGA reading at 1830C.  Vac at 1.27e-7 Torr.  Will remain at this current over night. 


 Thursday, September 01, 2016, 12:16

Checked on the target.  

Temperature readings, right windows (omega)= 1726C, centre = 1100C (omega), left (Mikron) = 1720C.  

No blockage inside the tube.  

TGHT stabilizes at 305A/4.79V.  Vac at 1.09e-7 Torr.  


 Thursday, September 01, 2016, 16:32

 About an hour ago, the temp dropped to 1660C with no change in TGHT current/voltage (see attachment 9).

Vac is a 1.06e-7 Torr. 

After consulting with Friedhelm, we decided to cool the target down and inspect it tomorrow.

Ramping TGHT/TBHT at 2A/min.


 Wednesday, September 07, 2016, 15:13

The target was removed from the Evap and inspected. 

Some spots on both ends and ionizer tube were crystalized.  (see attachment 10). 

No blockage inside the tube was observed. 

End caps were inserted.

The target was assembled and tested - All seems fine. 


 

Entry  Wednesday, August 17, 2016, 17:31, Laura Lambert, Empty, 39814-V2-1, LP-IG-LIS, In progress, sintering TaC coating on SiC#34 container...round2 leak.JPGwater_leak.JPEG

 Wednesday, August 17, 2016, 17:30

Container coated with TaC using 'flushing technique', cleaned ionizer tube with acetone, so no coating inside ionizer tube

Wrapped with 3 x Ta heat shields, incl center block

Currently pumping down in evap2


Thursday, August 18, 2016, 10:14 

HS water valves opened...leak detected  see attachment for photo from archives

Vented and opened up.

Anders performed leak check, nothing found.

Replaced all seals with blue seals.

Pumping down now


 Thursday, August 18, 2016, 16:12

HS water valves opened...leak detected again  see attachment for photo of striptool

Vented and opened up.

working with Anders on finding leak...


 Monday, August 22, 2016, 10:38

leaks FIXED!

HS water valves opened, NO leaks detected!

Tapped up manually to 70A

Vacuum stable, IGP1 = 2.5e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Monday, August 22, 2016, 14:58

TGHT = 115A, 1.3V

TBHT = 89A, 0.97V

IGP1 = 4.1e-7 Torr.

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, August 22, 2016, 16:01

IGP1 = 1.25e-6 torr

TGHT = 174A, 2.2V

TBHT = 118A, 1.4V

Lowering ramping rate to 0.2A/min and 0.1A/min for the TGHT and TBHT respectively for overnight ramping.


 

    Reply  Tuesday, August 23, 2016, 12:15, John Wong, Empty, 39814-V2-1, LP-IG-LIS, Done, sintering TaC coating on SiC#34 container...round2 

Laura Lambert wrote:

 Wednesday, August 17, 2016, 17:30

Container coated with TaC using 'flushing technique', cleaned ionizer tube with acetone, so no coating inside ionizer tube

Wrapped with 3 x Ta heat shields, incl center block

Currently pumping down in evap2


Thursday, August 18, 2016, 10:14 

HS water valves opened...leak detected  see attachment for photo from archives

Vented and opened up.

Anders performed leak check, nothing found.

Replaced all seals with blue seals.

Pumping down now


 Thursday, August 18, 2016, 16:12

HS water valves opened...leak detected again  see attachment for photo of striptool

Vented and opened up.

working with Anders on finding leak...


 Monday, August 22, 2016, 10:38

leaks FIXED!

HS water valves opened, NO leaks detected!

Tapped up manually to 70A

Vacuum stable, IGP1 = 2.5e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Monday, August 22, 2016, 14:58

TGHT = 115A, 1.3V

TBHT = 89A, 0.97V

IGP1 = 4.1e-7 Torr.

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Monday, August 22, 2016, 16:01

IGP1 = 1.25e-6 torr

TGHT = 174A, 2.2V

TBHT = 118A, 1.4V

Lowering ramping rate to 0.2A/min and 0.1A/min for the TGHT and TBHT respectively for overnight ramping.


 

 Tuesday, August 23, 2016, 12:14

Initiate TGHT autoramping to 400A at 2A/min.  Vac 3.5e-7 Torr. 


 Tuesday, August 23, 2016, 14:48

TGHt tapped up to 420A/7.01V.  Local temp read at ~1900C.  Will sinter at this temp for a few hours before cooling down.


 Tuesday, August 23, 2016, 17:20

TGHT at been at 420A/7.01V for over 4 hours.  Vac at 4.8e-7 Torr.

Cooling TGHT and TBHT at 1A/min.


 Wednesday, August 24, 2016, 10:35

TGHT/TBHT at 0A.

Venting chamber.

Container looks good.


 

Entry  Thursday, August 18, 2016, 10:37, Anders Mjos, , , , Maintenance, New cooling lines for Heat Shield 

 Dan made a set of new cooling lines for the Source Tray Heat Shield cooling yesterday. No joints on the lines. Use same VCR fitting 3/8 -> 1/4" as for the Heat Shield. The old lines had worn threads on the male VCR nut.

Entry  Friday, August 12, 2016, 11:08, Laura Lambert, , , , Maintenance, NEW PUMP FOR GLOVE BOX 

Wednesday, August 03, 2016, 16:16

Tues July 26th had some problems with the transfer chamber

Transfer chamber was not going below -20in pressure, when usually it will drop all the way to -30in

To by pass and put the uranium target into the glove box, the transfer chamber was flushed 10x - when opened, no change in H2O and O2 in glove box; therefore, 'bypass' worked.

Pump removed and tested by vacuum group - showed no reading on gauge when being tested, how was it even pumping?

New pump installed July 27th.

New pump = bigger/ faster/ quieter 


 

Entry  Tuesday, August 02, 2016, 13:56, Laura Lambert, SiC, 40860-3, LP-IG-LIS, Done, Sintering SiC#34 sintering-_coating_on_window1.jpgsintering-_coating_on_window2.jpgsintering-_coating_on_window3.jpeg

 Tuesday, August 02, 2016, 13:41

Target container contains 471 discs of SiC [6 x 5 packs + 441 single discs]

Target packed length = 16cm. 

Mass of SiC(green)  = 52.7172g

Container is wrapped with 3 heatshields; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

TGHT max = 350A.  TBHT max at 230A. 

Chamber is currently being pumped down. 

Slope on OMEGA = 1.04


Tuesday, August 02, 2016, 16:00

Tapped up manually to 30A - vacuum to high, lowered down to 20A to be able to initiate auto-ramp.

IGP1 = 2.3e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.


 Friday, August 05, 2016, 11:57

Evap2 has reached TGHT = 350A, 5.33V

TBHT = 187A, 2.31V and still climbing...

OMEGA = 1365C

IGP1 = 7.88e-7 Torr

Increased max setpoint for TGHT to 400A.


 Friday, August 05, 2016, 13:33

TGHT = 380A, 5.97V

TBHT = 197A, 2.45V

OMEGA = 1396C

IGP1 = 8.75e-7 Torr

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

New final setpoint for the TGHT = 450A


 Friday, August 05, 2016, 14:17

TBHT = 230A, 2.97V

TGHT = 450A, 7.4V

OMEGA = 1572C

IGP1 = 3.2e-6 Torr

Increasing max setpoint for TGHT to 500A and re-initiating auto-ramp.


 Friday, August 05, 2016, 15:18

At TGHT = 480A, OMEGA temperature dropped to 1400C due to coating on window.

Last reading was ~1600C

Tapped up manually to TGHT = 500A, 8.61V

Window fully coated therefore OMEGA reading is negligible at this point

Attempted to take temperature reading with other OMEGA from behind evaporator or using handheld manual temperature reader - all windows have a coating, therefore unsuccessful.

IGP1 = 1.75e-6 Torr

Reduced max voltage set for TGHT to 9.0V to minimize possibly voltage 'creep'

Will remain at these setpoints over wknd and ramp down monday morning.


 Monday, August 08, 2016, 08:45

TGHT = 500A on the 'current set' and 466A on the readout, 8.74V

TBHT = 230A, 2.99V

IGP1 = 6.6e-8 Torr

OMEGA = 1460C [reading through coating on window port]

Evap2 has been at these setpoints for the wknd.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Monday, August 08, 2016, 10:38

Quick observational note:

while ramping down OMEGA readings have slowly increased.

At ~350A OMEGA = ~1500C

At ~300A, OMEGA = ~1750C

Currently at 280A, OMEGA = ~2800C

Coating on window has affected the OMEGA readings in a weird way...


 Monday, August 08, 2016, 15:17

Vented in air and opened up this afternoon.

Cleaned windows but left target loaded in evap2 for conditioning process.


 

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