Cleaned top of the ITE vacuum flange and top of window clamp. Attempted to clean the bellows/beam pipe through the wall, mostly dust and small particles. When cleaning bottom of the wall penetration we picked up a stone/fragment and the vacuum stopped. Appears to be a rock of some kind. 800cpm.

Videos on \\trwindata\groups\remote handling\Videos\2014\2014_2A3window folder, videos 3 and 4.

Continued with vacuuming inside wall penetration to remove debris. Changed filter bag in nilfisk vacuum, left old filter in place however vacuum continues to stall after >5min use. Vacuum gets quite warm before self shutting off. Debris seems to be falling back down on to joint if vacuum is turned off.

Took some screenshots of video showing removed debris and rust(?) on beam pipe. Video located on remote handling group folder.

Will attempt to remove clamp tomorrow.

With TM4 located in ITW, All air to vacuum seals  on ITW primary and secondary vacuum vessels have been leak  checked with leak detector hooked directly onto the TM4 service cap.The base LR :00xE-9atm.cc/sec. The ITW IG1 was 1.16xE-6 torr which was good. No leak has been found during the checking.Also, the TM4 water lines(except HS) had been  pressurized with 70 psi helium on each for 2 minutes. There was no response during the test. The ITW and TM4 are good on leak checking.See attachment pictures

Today:

1) Vaccumed top and around clamp. Disconnected clamp from flanges and removed from beam line. Currently bagged and stored in metal pail next to target pit area. Clamp is 500 µSv @ 1/2 m.

2) Removed 2A3 window from beam line. Pried apart joint from top of target station using pole tool. Window is 95 mSv o.c. 5000 µSv @ 1/2 m. Currently stored in a metal shield & covered with lead blanket infront of spent target vault.

3) Did preliminary clean of tank side flange with cotton glove. See videos in RH group folder. A mark still remains on flange.

4) Installed dust cover over tank flange.

5) Removed old leaking beam tube + support from wall penetration. Currently stored in 2A tunnel, both pieces are bagged. 500 µSv @1/2m, 12000 µSv o.c. Took 2 vials/samples of the deposits inside the plastic piping surrounding the beam tube supports. Material appears to be crystalline and moist.

Today:

1) Cleaned flange with methanol and cotton glove, appears to be clean.

2) Installed new beam tube and cradle into wall penetration, cradle was setup same as previous cradle (which is now removed). On advancing into position, the flange on the flexible bellows appears to get stuck on the spigot of the fixed tank flange. Removed and measured slot, is undersize (.373-.374), will re-machine slot for spigot.

3) On visual inspection, ITE tank flange appears to be warped in a location consistent with the clamping area of the window clamp. Further investigation is required.

R. Kuramoto and A. Laxdal measured the distance from the 2A tunnel to the tank flange of ITE. The new fabricated beam pipe with bellows was used to gauge the distance to the tank flange; The flange face of the beam tube was butted up to the tank flange and the beam tube was marked at the plane of the wall. A metal rod was used to gauge the distance to the tank face using the same method.

From the inside of the tunnel wall:

- To tank flange: 45 5/16"

- To ITE vacuum tank face: 49"

See attached PDF.

David W. has installed two SST Proteus flow meters, model OV7006FTA32, on ITW Heat Shield and Coil. The flow meters are connected to a power supply and a data logger in the electrical room.

The Heat Shield flow meter has SN 00278112 and is on the Black wire pairs and connected to CH3 & CH4 on the logger.

The Coil flow meter has SN 00278113 and is on the Green wire pairs and connected to CH1 & CH2 on the logger.

The first channel (CH1, CH3) is temperature in degrees Celcius and the second channel (CH2, CH4) is flow rate in liters per minute.

A camera has been placed on the logger.

Flow rates today (2014-04-04):

HS        8.2 - 8.3 lpm
COIL    8.0 - 8.1 lpm

Calibration sheets

UPDATE 2014-04-11: Corrected HS to CH3 & CH4.

This Monday morning, Chad and I leak checked heat shielding circuit on TM3 with new target installed. The base LR on LD :0.0xE-9 atm.cc/sec, base pressure 0.0xE-4 torr. Chad sprayed helium twice on the VCR joints. No leak has been found. The circuit will be pressured with helium at CS.

The helium pressure test on TM3 HS water line with new Ta target is finished at CS. The circuit is leak tight.. No any response on LD. See pictures.

Today:

1) Installed new cradle and shortened beam pipe section in wall penetration.

- Removed tank dust cover from flange and cleaned

- Held flange faces together from 2A tunnel side to check alignment, slightly biased to the East axially and a small gap present in the top when resting

2) Prepared new 2A window

- Connected preswaged  (1/2 turn) swagelok nuts to the existing copper lines in the target hall, 1/4 turn from finger tight, 3/4 turns total

- Leak checked cooling lines with pressurized air at 75psi and snoop, no leaks were found at the joint

- Grooves were cleaned and helicoflex delta seals were installed with vacuum grease used in the periphery to hold ring in window, applied at 6 points every 60deg

3) Window installation

- Lowered window into position by cooling lines

- Window located into tank flange first then slid beam pipe towards it, capturing the window with seals

- Lowered clamp into place in hole

4) Clamp installation

- Lowered clamp into access hole and started closing clamp with steel RH drive bar

- torqued to 50 ft-lbs collar gap was still ~8"

- Increased torque to 60 ft-lbs then 70 ft-lbs stopped closing of clamp when the displacement did not change between the stop ring and clamp yoke

- It was decided not to continue to close this clamp, more assessment may be necessary

6) We will attempt to pump on the seal in its current configuration, tools have been removed.

The East Entrance module has been moved from the south west silo to the east target station. The move went well.

I reconnected the entrance module back to the ITE station. All diagnostic cables, turbo- pump, air lines, water lines on ITE entrance module and BL2A3 window are connected back.

Helium leak checked 2a3 window after installing using remote line:

- There was a leak found between the target and entrance module at the target pit, rate of 9E-6 atm-cc/sec.

- One test performed with the remote helium line to the window. There was a response but the leak detector was located above the window access channel, drift cannot be ruled out.

- 3 more tests performed with vacuum group, with leak detector relocated farther away from ITE and isolated with plastic. 2 tests using remote line had no response. One test done with a wand through 2a3 wall penetration had a response of 3.2E-9 atm-cc/sec (not using remote line).

Vacuum group (D. Yosifov) comments that due to the much larger leak at the top of the tank he cannot say with confidence the response seen is a leak at the window (due to leak at top) but if there is, a tolerable leak rate.

ITE target module flange seal has been replaced.The flan surface and the o-ring groove have been cleaned with Acetone before the new seal is installed. See attached picture.

ITE entrance module has been disconnected and the lifting yoke is installed for module move. See attached pictures.

The entrance module was out a new seal went in and then the entrance module went back, and then TM#3 went back. So all modules are now back in place in the east target station.

ITE entrance module flange seal had been replaced yesterday.The flange and the seal groove were cleaned with Acetone before the new seal is installed. See pictures

ITE TM3, entrance module, and 2A3 window flange seals have been leak checked this morning after 2 new seals replacement.The LD base leak rate was 0.0xE-9 atm.cc/sec,  base pressure was 0.0 XE-4 Torr. I sprayed lots helium around the TM3, entrance module and 2A3 flange seals. No any response had been found on LD during the  spraying. All three flanges are sealed perfectly now.

Friedhelm Ames commented to me that there appears to be a short between High Voltage and Ground at TM3 at ITE.

Friedhelm, Anders and I initiated a survey by Andrew from RPG, and entered the Target Hall at approximately 5pm to visually assess the HV cover at the MAA.  There was no clear indication of a problem.  We opted to wait for David to return as we weren't sure exactly what we were looking for.

Friedhelm and Anders confirmed in the Electrical Room that the short is in the Target Hall.

All targets in the vault have been assayed and measured. Results will be posted soon.