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New entries since:Wed Dec 31 16:00:00 1969
Entry  Friday, January 06, 2023, 10:38, David Wang, ITW, Standard Operation, TM2, , ITW/TM2 vacuum vessels leak check and TM2 internal cooling lines helium pressure test.  ITW_vacuum_leak_check_2023.pdf

ITW and TM2 primary and secondary vacuum vessel leak check is done. Leak detector is connected to ITW TP1. Base leak rate on leak detector is 0.0 x E-9 atm.cc/sec.   See attachment for the result.  No big issue. Two old leaks we found last year at location D and E disappeared in this check. We did Vacseal resin spray on them last year.  It looks like the Vacseal spray works .  From the result , I can see the o-ring between exit 1 module and T - flange is closing to the end of the life.  There are two small leaks on this o-ring now at A and B location. We plan to change this o-ring next winter shut down. We do vacseal spray on them this year. The big O-ring between tank vessel and T -flange looks still ok. Two small leaks are found on location F and G on this O-ring. Not much we can do on them. The leak on location C and B were sprayed with resin yesterday after leak check. They are leak free after spray on check. I will double check them. Leak on location A will be resin sprayed after TM2 is removed and ITW is under vacuum.   All TM2 internal water-cooling lines are helium pressurized (70 psi) for 5 minutes each. HS shows 2.5 X E-9atm.cc/sec leak rate. The rest lines are 0.0 X E-9 atm.cc/sec.

Entry  Monday, January 09, 2023, 14:19, Frank Song, ITW, Standard Operation, TM2, UCx#40, TM2 with UCx40 disconnection in ITW TM2_with_UCx40_disconnection_in_ITW.png

 TM2 with target UCx40 was disconnected in ITW and moved to NHC.

Entry  Tuesday, January 10, 2023, 10:15, Frank Song, Safe Module Parking, Standard Operation, TM2, UCx40 removed, TM2 electrical check with no target attached on SW silo TM2_electrical_check_without_UCx40_on_SW_silo.png

 TM2 with no target on SW silo be electrical checked right after module moving.

Entry  Friday, May 19, 2023, 09:39, Frank Song, South Hot-Cell, Standard Operation, TM2, TiC#6, leak/electrical check TM2_with_TiC#6_leak_and_eletrical_check.png

 TM2 with TiC#6 was checked on SHC, see pic attached pls.

Entry  Wednesday, May 24, 2023, 08:34, David Wang, Conditioning Station, Standard Operation, TM2, TiC#6, TM2 HS line helium pressure check and gasline fittins leak check. 

TM2 HS line helium leak check is done. leak detector base LR 1.8xE-8atm.cc/sec.  helium pressure 70 psi. 5 minutes test. no change on LD leak rate.    I spray lots helium to gas line adaptor and fittings. No leak.has been found  at this base leak rate level.  Since the TCS MP1 has some  issue ,this time the base leak rate on LD only can get to 1.8Xe-8 atm.cc/sec at this moment instead of 0.0xE-9.  The low E-8  level is not perfect, but  i  have no concern on it.

Entry  Thursday, May 25, 2023, 13:10, David Wang, Conditioning Station, Maintenance, TM2, , TCS MP1 is replaced due to poor performace.  

TCS MP1 is replaced due to poor performance( system shows unstable and high reading on TCSCG1A and high TP1,TP2 current draw) . The pump is edward 15i scroll pump. Since vacuum group has no same spare pump, i have to use SMP roughing pump SMP:MP1 which is a  same pump to replace it.. After the replacement ,the TCS:CG1A and TP1, TP2 current draw are back to normal. The original TCSMP1 was surveyed. Swipes on intake and exhaust port are 300 counts and 1000counts. RAM contact field measurement are from 0.2 to 0.5 usv/hr. It is stored in TH. We will try to refurbish this pump first and use as for SMP:MP1. If we can not refurbish it, a new 15i pump will be purchased for SMP:MP1.

2023-05-31: Opened pump tip seal chamber and swiped chamber inside. The contamination level :1200 counts on 44-2.  The tip seal and tip seal chamber o ring need to be replaced . Checked gas ballast knob. The O-ring inside knob is in good condition. Checked exhaust port o-ring. it is in good condition. spare part PO will be issued soon.

2023-06-14:Tip seals and o-ring have been replaced on original TCS:MP1. After, it was tested at TCS for 48 hours. The pump is much quiet on operation, and the pump body temperature is mild. The final  inlet pressure this pump could get with TCS PV1 closed is about 23 mtorr.  The result is good. I installed it back to TCS vacuum station and reinstalled SMP:MP1 back to SMP vacuum station.  

 

Entry  Monday, May 29, 2023, 12:52, Frank Song, ITW, Standard Operation, TM2, TiC#6, Module Connection TM2_with_TiC#6_connected_in_ITW_(FEBIAD)_20230529.pdf

 TM2 with TiC#6 was connected in ITW (FEBIAD), turbo pumps were started successfully.

Entry  Tuesday, May 30, 2023, 12:30, Frank Song, ITW, Standard Operation, TM2, TiC#6, gas lines pump out in ITW Faraday Cage gas_lines_pumped_out_to_ITW.JPG

 Gas lines pumped down at electric room for TM2 at ITW is done, leak rate 0.0e -8 <1.0e -3 T P pressure

Entry  Tuesday, June 06, 2023, 17:36, Carla Babcock, ITW, Standard Operation, TM2, TiC#6, Module conditioning 

Conditioned TM2 up to 48kV in ITW. Some sparks and current is not very stable. Drawing about 178uA at 48kV.

Entry  Tuesday, August 08, 2023, 12:59, David Wang, ITW, Standard Operation, TM2, SiC #6, TM2 SiC#6 dhas been disconnected in ITW TiC#6_TM2_disconnection_checklist.pdf

TM2 SiC#6 has been disconnected in ITW. See check list

Entry  Tuesday, August 08, 2023, 13:01, David Wang, North Hot-Cell, Standard Operation, TM2, TiC#6, TM2 TiC#6 post run electrical check at NHC. TiC#6_post_run_electrical_check.pdf

TM2 TiC#6 post run electrical check has been done at TCS. See attachment

Entry  Wednesday, August 09, 2023, 09:41, David Wang, North Hot-Cell, Standard Operation, TM2, Nb#10, TM2 Nb# 10 electrical and leak check at NHC Nb_#10_electrical_and_leak_check_at_NHC.pdf

Nb#10 has been installed on TM2 . electrical and leak check on HS line are good. See attachment.

Entry  Wednesday, August 09, 2023, 13:13, David Wang, Conditioning Station, Standard Operation, TM2, Nb#10, Tm2 Nb#10 has been connect at TCS. 

TM2 Nb#10 has been connect at TCS. TCS water system and vacuum system have been started. Everything looks ok so far. TCS Faraday cage is secured for TM2 conditioning at TCS.

Entry  Wednesday, August 09, 2023, 13:43, Carla Babcock, North Hot-Cell, Standard Operation, TM2, TiC#6, TiC#6 PIE 

PIE on TiC#6 was done in the NHC. The target assembly looked brand new when we took it out, no heating spots or deposits (pictures on docushare). Online we measured a 400kOhm connection between TGHT-TBHT-COIL to HV common (TGHT and COIL shorted in TM2 service tray) and anode was unstable above ~300V. After the module move and before the target removal David found TGHT-TBHT-COIL was a dead short to HV common and the anode was at 39kOhms to HV common.

1. Wanted to see if the TGHT-TBHT-COIL short was on the COIL. Measured with ohmmeter the COIL lines to HS and got about 700Ohms. But with the target lying down the COIL lines drop and touch the heat shield so to do this measurement Chad had to lift the lines, which could cause them to touch something else. So not sure how reliable this measurement was. It jumped around a lot, saw 0L occasionally.

2. Measured both target legs and tantalum gas line to HS, got about 5kOhms repeatedly using the ohmmeter.

3. Meggered across the gas line insulator to the gas line going into the target and got open circuit at 250V, so the gas line wasn't coated.

4. Target container looked vaguely red in the areas where the target material was, otherwise still no deposits on the inside. The container was not overly crystalized as seen on the legs and end caps.

5. Some sparking marks on the EE and some slightly asymmetric deposits

Continuing Aug. 22 2023:

6. Found what looks like a hole in the insulation on the COIL, maybe the cause of our short? Found a corresponding line mark on the copper plates that hold the coil down but not sure if it is related. Pics on docushare.

7. Grid looks perfectly new. Where was that current going?

8. Copper plates that hold coil were loose and bolts that hold coil in just fell out as well.

9. What can be seen of the anode wire looks good.

Entry  Tuesday, August 15, 2023, 13:58, Frank Song, ITW, Standard Operation, TM2, Nb#10, Module Connection TM2_with_Nb#10_connection_in_ITW_2023-08-15.pdf

 TM2 with new target Nb#10 was moved to ITW from TCS and re-connected in pit. TPs are running at their full speed. 

Entry  Friday, August 25, 2023, 07:22, Frank Song, ITW, Repair, TM2, Nb#10, module disconnection TM2_with_Nb#10_disconnection_at_ITW_2023-08-24.pdf

 TM2 with target Nb#10 was disconnected in ITW yesterday for beam production issue investigation.

Entry  Monday, August 28, 2023, 12:16, Frank Song, North Hot-Cell, Repair, TM2, Nb#11, electric/leak check TM2_with_Nb#11_electical_and_leak_check_in_NHC_2023-08-28.pdf

 TM2 with new target Nb#11 has been E/L checked sitting on NHC.

Entry  Tuesday, August 29, 2023, 09:07, Frank Song, ITW, Repair, TM2, Nb#11, electrical check TM2_with_Nb#11_electical_check_in_ITW_2023-08-28.pdf

 TM2 with new target Nb#11 replaced has been electric checked one more time in ITW.

Entry  Tuesday, August 29, 2023, 09:28, Frank Song, ITW, Repair, TM2, Nb#11, Module Connection TM2_with_Nb#11_connection_in_ITW_2023-08-28.pdf

 Module was connected yesterday and all turbo pumps are running at their top speed. 

Entry  Tuesday, October 03, 2023, 07:56, Frank Song, ITW, Standard Operation, TM2, Nb#11, module disconnection TM2_with_Nb#11_Disconnection_in_ITW_2023-10-03.pdf

 TM2 with target Nb#11 has been disconneted in ITW. The HS line was purged with Nitrogen in station. 

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