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ID Date Author Category Type Module Target/Numberdown Subject
  71   Monday, January 16, 2012, 09:30 David WangITEMaintenance  Changed all old inducion coils for flow sensors in ITE

I had changed all old induction coils for flow sensors in ITE .I checked all ITE water signals on control boards in electrical room.They are all very stable and constant.All ITE inductions coils work fine now.

  72   Wednesday, February 01, 2012, 09:54 David WangITWMaintenanceTM1 ITW and TM1 winter shut down vacuum leak check

ITW and TM1 winter shut down vacuum leak check had been finished yesterday.All ITW primary vacuum vessel, secondary vacuum vessel, and TM1water lines had been leak checked.No any leak has been found .The ITW and TM1 are both leak tight.Some detail information below:

TM1 and ITW primary vacuum vessel and water lines:   The leak detector was hooked on BV2 after TP2.  Calibrate leak detector.leak detector BL 0.0xe-9atm.cc/sec,BP0.0xe-4 torr.

Sprayed helium to all primary vacuum vessel seals, flanges, turbo pumps,gauges, blank offs, bellows, and insulation blocks on TM1 and ITW. No any response had been found on leak detector.Also applied 60 psi helium to all water lines in TM1 for 5minutes each,no any response on leak detector.The leak rate stayed at 0.0xe-9 to 0.3 xe-9 atm.cc/sec all the time. All waterlines in TM1 are leak tight.

ITW secondary vacuum vessel:the leak detector was hooked on BV4s after TP4.Leak detector BL 0.0xe-9 atm.cc/sec ,BP 0.00xe-4 torr.  Sprayed helium to all secondary vacuum seals which include all bellows, tank to tank flange seals,tank flange to modules seals,beam diagnostics, gauges,turbo pumps, and EXIT 2 top service cap seals.No any response had been found on leak detector during the check. The secondary vacuum vessel is leak tight on ITW. 

All high vacuum gauges were read at 2-3xe -7 torr range  during the test time and no change during the test.

  79   Monday, April 02, 2012, 08:17 David WangConditioning StationDevelopment  conditioning station IMC pump down.

I pumped down conditioning station IMC today. The inside bellow pressure is -20 psi on the gauge.Visually checked the bellow before and after pump.The bellow is in retracted condition now.

  80   Tuesday, April 03, 2012, 12:11 David WangConditioning StationDevelopment  leak check on conditioning station vacuum system

I did a leak check on conditioning station vacuum system today.The vacuum system had been roughed over night . This morning before the leak check,the convectron gauge  reading on emittance box is 20m torr which is reasonable. I hooked the  leak detector to system (without turbo pump  on) . The leak detector showed base LR 6.3xE-8 atm.cc/sec. At this base LR, I found 2 leaks up to low E -6range on that cross tube flange to small turbo pump, and the cross tube flange to vessel. I found some of the bolts on the flanges could be tightened more ½ to ¾ turn without difficulty. I checked all the fasteners on the box, cross tube, and turbo pump, tightened some of them. By doing it, the base leak rate dropped to 3.0x E-8 atm,cc/sec, base pressure still 0.0XE-4 torr. I sprayed helium again, the response I found before now disappeared. I waited for about 1hour, and let the leak detector base leak rate dropped to 1.3 xE-8 atm.cc/sec, and base pressure still at 0.0xE-4 torr. At the same time, i only use leak detector as back up pump for whole sysytem and shut off the valve to the scroll pump.By doing this , the leak detector is much stable on the base leak rate. With the help of Bevan, i sprayed the helium to all the vacuum  equipments again.This time,no any tiny response has been found on leak detector.The leak rate stayed at 1.2x E-8atm.cc/sec, and no change on pressure also. I checked helium bubble several times during the spray. The conditioning station vacuum system is leak tight.

  81   Thursday, April 05, 2012, 10:30 David WangITEStandard OperationTM4 I moved 5 shielding blocks back to ITE this morning.

 MAA is secured .The ITE and MAA are ready for taking proton beam now.

  83   Thursday, April 12, 2012, 14:40 David WangConditioning StationDevelopmentTM1 conditioning staion and TM1 is under TP1 and TP2 pumping now.

TM1 moved to conditioning station to today. After moving, I connected the vacuum system which include all gauges ,vacuum lines , controllers,and fans.I started roughing the station through two turbo pumps(on TM1) . After 2 hours roughing, the station vacuum went to 100 mtorr. I started TP1 and TP2 on TM1 and turned on 3 gauges (png1 on service cap, ig1 on service cap ,and png4 on emittance box) . All  turbo pumps and high vacuum gauges work fine .The pumping down of the station is smooth so far. With only 1 hour turbo pump on all three gauges readings are at low -5 torr range. The fans for cooling the turpump are also turned on. Everything is fine.

  84   Friday, April 13, 2012, 12:31 David WangConditioning StationDevelopmentTM1 TM1 and conditioning station leak check.

  I hooked up the leak detector to the TM1 and conditioning station vacuum system, and did the air to vacuum leak check on TM1 and station. The leak detector base leak rate 0.0x-9Eatm.cc/sec,base pressure 0.0x -4E torr. I sprayed helium around all water quick connectors (especially heat shield),gasline and valves, all gauges, turbo-pumps, bellow,  flanges, and blank-offs. There is no any response on leak detector. The TM1 is leak tight on air to vacuum seal. All   water lines on this module had been pressurized with 80psi helium when module was located in ITW on this January, and they are all leak tight. Bevan and I did a leak check on new installed diagnostic box and all vacuum lines, gauges, and turbo pump last week, and they are all leak tight. So I would say the whole vacuum system on TM1 and conditioning station now is leak tight. Right now, the PNG1(inside containment box ) is 6.5 xE-6Torr, the IG1 (top service cap which close to turbo) is 2.1xE-6 torr, and the IG4 (inside diagnostic box) is 4.1xE-6 torr.  

  95   Thursday, April 26, 2012, 09:23 David WangITERepairTM4 changed flow wheel on ITE TM4 contaiment box water circuit

The the magnetic field on ITE TM4 flow wheel  was gone yesterday.So there is no water signal on this circuit. The water flow is fine ,and the wheel is rotating. I removed 1 shielding block on ITE and replaced the old wheel with a new one.Now the containment box water signal is normal.The problem is fixed.The shielding block is back.

  96   Thursday, April 26, 2012, 13:01 David WangITERepairTM4 Replaced TM4 EE water flow wheel in ITE.

Due to weak magnetic field on TM4 EE water flow wheel, we have two times intermittent water signal on this circuit this morning. I replaced the old wheel with a new one in ITE. I checked the signal frequency and strength.It looks fine now.

  97   Wednesday, May 02, 2012, 11:27 David WangITWStandard OperationTM1  ITW is ready for taking proton beam.

 I moved 5 shielding blocks from ITE to ITW .  I checked  all ITW water signals strength and frequency in electrical room, and everything looks fine.The ventilation system is set up for ITW. MAA is locked. ITW is ready for taking proton beam.

  98   Tuesday, May 08, 2012, 10:28 David WangITEStandard OperationTM4 Disconnected TM4 in ITE.

I disconnected TM4 in ITE. The heat shield water circuit is purged. I  closed the water supply to ITE.Now, the water system only supply water to ITW and the system pressure is 110 psi which is good.I visually checked S-tank sight glass,and the water level is stable comparing to last week. Also, I visually checked the ITW water signals  strength and stability on electrical panel from electrical room.Everything looks fine.

  113   Friday, May 25, 2012, 10:48 Travis CaveSpent Target VaultStandard Operation  Moving the spent targets to mini storage.

Five targets were moved to the mini storage today in preparation for transfer of the targets to the F308s later next week. The moves went well. See the attached files for the vault and mini storage details.

Attachment 1: Mini_Vault_Storage_May_25_2012.pdf
Mini_Vault_Storage_May_25_2012.pdf Mini_Vault_Storage_May_25_2012.pdf Mini_Vault_Storage_May_25_2012.pdf Mini_Vault_Storage_May_25_2012.pdf
Attachment 2: Vault_Storage_May_25_2012.pdf
Vault_Storage_May_25_2012.pdf Vault_Storage_May_25_2012.pdf Vault_Storage_May_25_2012.pdf Vault_Storage_May_25_2012.pdf
  114   Monday, May 28, 2012, 13:05 David WangITEStandard Operation  I moved 5 shielding blocks from ITW to ITE .

5 shielding blocks have  been transferred from  ITW to ITE. ITE ventilation is opened, and ITW closed. All ITE water  signals have been checked for frequency and strength.They are all good. ITE is ready for taking proton beam.

  117   Wednesday, June 06, 2012, 08:21 David WangITWStandard OperationTM1 TM1 disconnected in ITW

I disconnected TM1 in ITW yesterday morning.The general radioactive level in ITW over the TM top (300mm) is about 350 usv/hr. contacting level on TP1 and TP2 are 1.0-1.2 msv/hr. I took 0.22 msv dose .The module is moved to

south hot cell later and a shielding plug is put back to ITW. Everything is fine.

  134   Monday, June 25, 2012, 14:39 David WangITWStandard Operation  I moved 5 shielding blocks from ITE to ITW,

and set up ventilation for ITW. ITW is ready for taking proton beam now. All water interlock checks for ITW are done. The ITW water signals strength and frequency had been checked from electrical room, and everything is good.

  135   Tuesday, June 26, 2012, 14:10 David WangSouth Hot-CellRepairTM3 TM3 heat shield and window circuits leak check is done.

Chad and i did a leak check on TM3 heat shield and window circuits.Both circuits are pumped easily down to the bottom leak rate and base pressure on the leak detector. There are two VCR caps on heat shield circuit. Chad sprayed helium on both of them   ( tested individually,2 seconds every time ) . There is no response on leakdetecor during 45 seconds waiting time. On window circuit there are 2 VCR joints. Chad sprayed helim on these joints(2seconds for each), and no response on leak detector. All joints  are double checked(sprayed twice on each of them). The result is they are leak tight.

  136   Tuesday, July 03, 2012, 10:50 David WangITEStandard OperationTM4 Disconnected TM4 in ITE.

I disconnected TM4 in ITE this morning. The window circuit and heat shield circuit had been purged. The general field inside ITE is about 200usv/h.

  146   Friday, July 13, 2012, 16:33 Bevan MossCraneRepair  Crane has stopped working

In the AM today David and I used the crane to raise the ground plate sheet metal into place. This afternoon when I attempted to return the crane to its usual place I discovered that the crane no longer worked. Upon further inspection it appears that the PLC has lost power. I will follow up on this Monday morning. The crane is not supporting any load at this point.

  147   Monday, July 16, 2012, 11:55 Bevan MossCraneRepair  Crane has stopped working

Bevan Moss wrote:

In the AM today David and I used the crane to raise the ground plate sheet metal into place. This afternoon when I attempted to return the crane to its usual place I discovered that the crane no longer worked. Upon further inspection it appears that the PLC has lost power. I will follow up on this Monday morning. The crane is not supporting any load at this point.

 Turns out I am just not very observant. David had turned the main break to the crane off as a result when he turned it back on this morning the crane magically started working again.

  148   Wednesday, July 18, 2012, 16:49 Grant MinorSouth Hot-CellDevelopment  South Hot Cell Ventilation Alarm Trip

Today (Wednesday July 18th) at around 4:15 pm I was taking a small tour group from VECC into the Target Hall. In the process of discussing the mechanical design of the Target Modules and South Hot Cell turntable I inadvertently lifted the Aluminum Hatch Cover of the Hot Cell about 2 inches in an effort to explain something. This tripped the ventilation alarm before I realized what I was doing. I evacuated the visitors from the Target Hall, checked booties and gloves at the check station before having the visitors step over the boot box. I called operations and let them know what I had done. The Target Hall was locked out and is awaiting a survey for the morning of July 19th before work can proceed.

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