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  RH-ISAC, Page 39 of 141  Not logged in ELOG logo
ID Date Author Category Type Moduledown Target/Number Subject
  322   Wednesday, April 24, 2013, 14:09 chad fisherSouth Hot-CellRepairTM3 TM3 Refurbishment E.O.D.

Optics tray has been removed from module.

Waterblock jig installation has commenced. Of note, jig installation on TM3 has proven more dificult than the previous installation on TM2. Many of the waterblock assemblies are skewed (not perpendicular to plane that they should be...perpendicular to).

As I am away tomorrow, jig installation willl continue on Friday. With the source tray hopefully being removed on Monday.

  323   Friday, April 26, 2013, 11:20 chad fisherSouth Hot-CellRepairTM3 Water Block Jig (back half)

The back half of the water block jig (services tray side) has been sucessfully located onto the module.

About 50% of the waterblocks have centered themselfs it their respective cups and the rest look good for concentricity but will require some gentle wiggling to get them to seat.

  324   Friday, April 26, 2013, 14:31 chad fisherSouth Hot-CellRepairTM3 TM3 refurb E.O.D.

Service tray side of the waterblock jig is installed and all locking tabs enagaed save the heat shield circuit. Locking tab for heat shield circuit with be worked on Monday morning and installation of the source tray side of the waterblock jig should commence on monday as well.

Attachment 1: IMG_1039.JPG
IMG_1039.JPG
  325   Monday, April 29, 2013, 15:58 Bevan MossSouth Hot-CellRepairTM3 Source Tray Removal

Chad removed the source tray from TM3  today, see attached picture (video was also taken). There was some interference between the window cooling lines and the frame work as well as the clamps for the ground electrode and the water block alignment jig. There was also interference between the optics alignment post (specifically the mushroom top) and the water block alignment jig. Investigation into these inferences needs to be completed as they could cause trouble for the insertion of the new source tray and alignment of the copper lines. During removal it was easy to bend copper tubes out of the way but this clearly would not work during installation.

Attachment 1: 20130429_TM3_SOURCE_TRAY_REMOVAL_IMG_0620.JPG
20130429_TM3_SOURCE_TRAY_REMOVAL_IMG_0620.JPG
  326   Tuesday, April 30, 2013, 07:47 chad fisherSouth Hot-CellRepairTM3 TM3 Source Tray Removal

The source tray has sucessfully been removed from TM3.

I will put a report in the TM3 rev 3 docushare directory as there were some items of note during this procedure.

Attachment 1: IMG_1043[1].JPG
IMG_1043[1].JPG
  327   Tuesday, April 30, 2013, 07:51 chad fisherSouth Hot-CellRepairTM3 Coil line flow check

David and I checked circuits p and q (the water cooled coil ciruit) for flow this morning as, with the source tray still in the module, there was both a leak and a leak tight blockage. Both p and q allowed air flow through them confirming that the blockage was in the surce tray side of the system.

The heat shield circuit was also tested for flow and it passed.

  328   Thursday, May 02, 2013, 10:09 chad fisherSouth Hot-CellRepairTM3 Service tray water block leak check

David and I preformed a helium leak check on the service tray waterblocks and verify that no damage had been done during jig installation. All 14 circuits were checked and verified to be ok except circuit E and circuit I which were unstable when helium was applied. The resonse time on E and I would suggest that it is an issue with the bungs that were used and not the braze joint however.

  329   Friday, May 03, 2013, 09:53 chad fisherSouth Hot-CellRepairTM3 9 pin connector wiring

With the aid of nic new manipulator snap fingers made by Maico the peek cable ties restraining the 9 pin connector wiring to the gas lines have been cut.

Attachment 1: IMG_1047[1].JPG
IMG_1047[1].JPG
Attachment 2: IMG_1048[1].JPG
IMG_1048[1].JPG
Attachment 3: IMG_1050[1].JPG
IMG_1050[1].JPG
  330   Monday, May 06, 2013, 15:45 Bevan MossConditioning StationRepairTM3 55 pin connector removed

Travis and I removed the 55 pin connector from the service cap today. The feed through was left in place as a new design for the replacement has yet to be designed. It was not possible to test if the cables could be pulled easily as I believe there is still 1 cable tie in the containment box. The wires were cut flush with the top of the copper tube in case Chad cannot remove them via the hot cell. Other items removed include several cable ties and a clamp used to hold a cable tie. The side panels on the service cap we difficult to remove so copper never sieze was added when they were re-installed.  I have attached some pictures from before and after a complete record can be found in the TM3 docushare folder.

Attachment 1: 20130506_55_pin_conector_removal_IMG_3530.JPG
20130506_55_pin_conector_removal_IMG_3530.JPG
Attachment 2: 20130506_55_pin_conector_removal_IMG_3525.JPG
20130506_55_pin_conector_removal_IMG_3525.JPG
Attachment 3: 20130506_55_pin_conector_removal_IMG_3532.JPG
20130506_55_pin_conector_removal_IMG_3532.JPG
Attachment 4: 20130506_55_pin_conector_removal_IMG_3535.JPG
20130506_55_pin_conector_removal_IMG_3535.JPG
  332   Wednesday, May 08, 2013, 10:12 chad fisherSouth Hot-CellRepairTM3 TM3 9 pin wiring removal

The 9 pin wiring has successfully been removed from TM3.

Attachment 1: IMG_1055[1].JPG
IMG_1055[1].JPG
  333   Wednesday, May 08, 2013, 13:48 chad fisherSouth Hot-CellRepairTM3 IMG wiring check

Checks of the wiring for the IMG are complete and have passed.

  335   Thursday, May 09, 2013, 14:23 chad fisherSouth Hot-CellRepairTM3 Water Block Jig Removal

The source tray side of the water block jig has been removed in preparation for moving the module to the  conditioning station for electrical tests.

Attachment 1: IMG_1059[1].JPG
IMG_1059[1].JPG
  336   Friday, May 10, 2013, 09:26 chad fisherSouth Hot-CellRepairTM3 Containment box reinstalled

the containment box has been reinstalled onto TM3. After electrical checks it is ready to move to the conditioning station...for electrical tests.

Attachment 1: IMG_1062[1].JPG
IMG_1062[1].JPG
Attachment 2: IMG_1063[1].JPG
IMG_1063[1].JPG
  337   Friday, May 10, 2013, 11:02 Travis CaveSouth Hot-CellStandard OperationTM3no targetmodule move

TM#3 with no target and no source tray has been moved from the south hot cell to the conditioning station.

  338   Friday, May 10, 2013, 11:11 Travis CaveSouth Hot-CellStandard OperationTM3no targetElectrical check

TM#3 electrical check with no target and no source tray, see pdf.

Attachment 1: TM#3_elec_chk_no_tgt_no_tray.PDF
TM#3_elec_chk_no_tgt_no_tray.PDF
  339   Friday, May 10, 2013, 11:28 Bevan MossConditioning StationStandard OperationTM3No Source TrayRoughing Started

 Roughing on TM3 was started at 11:26am today

  340   Friday, May 10, 2013, 14:05 Bevan MossConditioning StationStandard OperationTM3No Source TrayTurbo Pumps On

The turbo pumps are on. TP1 and TP2 once again timed out and had to be restarted before they would stay on.

  341   Monday, May 13, 2013, 14:59 Bevan MossConditioning StationStandard OperationTM3N/AEL testing

Bevan Moss wrote:

This morning the Einzel Lens was tested on TM3 as the intention is to reuse this piece of equipment. The EL was able to achieve 39.9kV at ~1.35mA before a major spark happened and the power supply turned off. Also during testing the penning gauge suddenly shot up after a spark, it did not recover and had been acting strange in previous test, it was decided to ignore its value and continue testing but it should be replaced in the future. When I went to save the strip tool data I tried to save it as SDDS binary data out of curiosity and the tool crashed, it turns out this is on old feature and doesn't work anymore. A file was created but I cannot recover any of the data. If I do manage to do so I will will attach it later. Attached is the RGA and Archiver data. 

Other items of note:

Voltage was increased in 1000V increments until ~32kV when it started to have sparks. Increases were then reduced to 500V until 38kV when it sparked and further reduced to 100V increments where it worked until 39.9kV

There is a inline and ballast resistor on the EL circuit values of each respectively are 145Kohm and 200 Mohm

 

The rga application is available at
http://www.thinksrs.com/downloads/soft.htm

 

 The lost Binary file. Binary files are no longer used and cause the the tool to crash. The option has not been removed from the strip tool users are just supposed to know not to use it.

Attachment 1: TM3_EL_39.9kV_23042013.txt
SDDS1
&description text="", contents="StripTool data", &end
&column name=Time, units=seconds, type=double,  &end
&column name=TCS:IG1:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:PNG1:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:IG2:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:IG1S:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:DIC1:RDCOND, units=Mohm, description="analog input record", format_string=%23.1g, type=double,  &end
&column name=TCS:EL:RDVOL, units=V, description="analog input record", format_string=%23.2g, type=double,  &end
&column name=TCS:EL:RDCUR, units=mA, description="analog input record", format_string=%23.2g, type=double,  &end
&data mode=ascii, &end
! page number 1
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  342   Monday, May 13, 2013, 15:10 Bevan MossConditioning StationStandard OperationTM3N/AHV Test All common

Bevan Moss wrote:

 A HV test was conducted yesterday on TM3. There was no target and all items were tied to common or ground. The conductivity of the water ranged from 7.1 to 7.5 Mohm. 40kV @ ~600uA without continuous sparking was achieved. The Strip tool was run but something went wrong with the export and the vacuum gauge data is missing. I have attached the file for reference and the pulled data from the achiver (only logs every 300 seconds). RGA scans were taken periodically during the test nothing unexpected was measured but we also do not know what normal looks like. The RGA application is available at http://www.thinksrs.com/downloads/soft.htm. Other items of note include significant sparks disrupts the communication between the computer and the RGA, the PNG1 gauge and its controller, and TP2 local readout screen. 

 Data has been put into and excel spread sheet

Attachment 1: TM3_40kV_22042013.xlsx
  344   Wednesday, May 15, 2013, 10:17 Bevan MossConditioning StationStandard OperationTM3No Source TrayPreliminary Results from HV testing

 Testing on TM3 without a source tray was completed on 13/05.2013. All items were tied to common and the water blocks were left open at the bottom of the module. They were left with the quick connections at the top. The vacuum was in the low 10^-6T range so this was deemed acceptable. The cooling lines withing the cage in the target hall were shorted so flow could continue. As you will see from the results a maximum of 44kV was achieved before a major spark turned the power supply off. I will be compiling all the the data so it can be compared. Also attached is the archiver data, strip tool data, and RGA data.

Attachment 1: module_hv_test_0KV.rga
Attachment 2: MODULE_hv_test_42kv.rga
Attachment 3: TM3_13052013_no_source_tray.xlsx
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