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New entries since:Wed Dec 31 16:00:00 1969
ID Date Author Category Type Module Target/Number Subject
  2428   Thursday, March 30, 2023, 14:29 Frank SongITE/ITWDevelopment  Preparation of target stations for FEBIAD runs

Helium cylinder and  Argon cylinder are installed in both ITE/ITW faraday cages , regulator for outlet pressure are not set yet.

 

TO ITE :  Argon bottle size 14"L x 4"D with SV2 connected at pressure 900 Psi ( 70 bar )

               Helium bottle size 18"L x 7"D with SV1 connected at pressure 2000 Psi ( 130 bar )

TO ITW: Argon bottle size 15"L x 2"D with SV2 connected at pressure 1000 Psi ( 80 bar )

              Helium bottle size 18"L x 7"D with SV1 connected at pressure 2000 Psi ( 130 bar )

An Neon cylinder size 20"L x 6"D  at less than 100 psi ( <10 bar ) pressure stored in the cabinet of ITW cage without connection

two gas line connection pictures are attached here for reference.

  2427   Monday, March 13, 2023, 11:25 Carla BabcockITE/ITWDevelopment  10kOhm resistors installed in ITE/ITW faraday cages

On Sept. 14 2022, a 10kOhm 30W resistor was installed in each target station faraday cage, in line with the HV bias supply. This was an effort to reduce the current draw from the BIAS supply and protect the power supply controls cards which have been repeatedly breaking due to HV sparks (we think). In the end we still broke cards after the installation, so it doesn't seem to have helped. See below for details on the electrical side:

At 30kV, HV currents are around 100-150uA, meaning the voltage drop over the resistor is around 1.5V. When operating at higher voltages, with higher current draw, the voltage across the resistor could be over 2V and we could get into a situation where it would have an effect outside the normal adjustments needed on the mass separator. We made this decision based on the fact that the power supply's setting resolution is on the order of 1 x 10-4.

When the resistance of the water changes, this affects the current draw from the power supply and this in turn affects the voltage over this resistor. Based on some sample numbers of running times, there is not much variation in the current except from sparks and if there is some issue, like water leaking between HV and ground. During normal running, the voltage change across the resistor should be less than 0.5V during normal operation. This is on the same order as the 8 hour stability of the power supply.

 

 

  2426   Wednesday, March 08, 2023, 13:57 David WangCoolingStandard Operation  HALCW ITC:MP1/MP2 pump and motor temerature measurements

HALCW ITC:MP1/MP2 pump and motor temperature measurements result:

MP1: pump discharging  port: 78F,  motor rear bearing house:72F  , Motor housing 140F(60C). 6F difference between them is less than 15F manufacturer clarified up limit in instruction manual. 

MP2: pump discharging port:78F,  motor  rear bearing house:72F, Motor housing 122F(50C).

MP1 is better than MP2 on motor status. It could be seen on phase current measurements as well.

Other notes on pump performance:    total flow rate 60GPM , discharging gauge pressure  99 to 100 psi on both pumps with one station all of TM water circuits bypassed + other station  two of TM water circuits bypassed + both stations 2A beam related water circuits  on(2X5).

  2425   Wednesday, March 08, 2023, 09:19 David WangCoolingStandard Operation  HALCW ITC:MP1/MP2 motor phase current measurement.

HALCW ITC:MP1/MP2 motor phase current measurement is done by Joel from electrician group. MP1:17.1A/17.2A/16.7A.  MP2: 17.9A/17.9A/17.3A.   19.5A is manufacturer notified on full load phase current.on operating  instruction manual. 

  2424   Wednesday, March 08, 2023, 06:32 David WangCoolingMaintenance  HALCW flow sensors replacement.

HALCW flow sensors replacement job is done. All ITE/ITW(except ITE HS) return line water flow sensors including paddle wheels and coils are replaced.  After job, water interlock signal have been checked in electrical room .  Everything works fine. Visually inspections for possible water leak on HCLCW system have been done as well. one valve on ITE dump return line has a very small water seeping through valve stem. I will watch on it.  Other than that,  No major concern.

2023-03-08: leak on 1/2" ITE dump return line valve is fixed.

  2423   Tuesday, March 07, 2023, 10:37 chad fisherNorth Hot-CellRepair  Spare Telemanipulator: Y-Motion Linear Actuator Repair

Adam Newsome wrote:

The linear actuator used for the Y-motion motor assistance on the spare telemanipulator was replaced and tested. It was observed around September 2021 that the former one which was installed was causing fuses to blow for the main 120 VAC power supply in the control box. After some troubleshooting, it was determined that the linear actuator itself did not operate smoothly - it was suspected that this caused motor overload due to additional friction. This suspicion was confirmed by operating the linear actuator independently with a power supply and measuring current draw. The part has been replaced by Thomson PPA90-58B65-08NXXX. Note: this part took over 1 year to arrive since it was first ordered. The spare telemanipulator is confirmed operational.

 During this repair it was noted that the Y-axis electrical translation is locked out when the Z-axis is in the fully retracted position (i.e. the Z-axis limit switch engaged). I have made a note of this in the operator manual (CRLD-1046-B Rev1 ) which can be found in docushare collection 26780

  2422   Monday, March 06, 2023, 11:31 Adam NewsomeNorth Hot-CellRepair  Spare Telemanipulator: Y-Motion Linear Actuator Repair

The linear actuator used for the Y-motion motor assistance on the spare telemanipulator was replaced and tested. It was observed around September 2021 that the former one which was installed was causing fuses to blow for the main 120 VAC power supply in the control box. After some troubleshooting, it was determined that the linear actuator itself did not operate smoothly - it was suspected that this caused motor overload due to additional friction. This suspicion was confirmed by operating the linear actuator independently with a power supply and measuring current draw. The part has been replaced by Thomson PPA90-58B65-08NXXX. Note: this part took over 1 year to arrive since it was first ordered. The spare telemanipulator is confirmed operational.

 

Update 2024-09-11: noting that this was for serial number 9351

  2421   Wednesday, March 01, 2023, 10:01 David WangITE/ITWDevelopment  vacuum pit ventilation upgrade.

vacuum pit ventilation upgrade was done last week. The jobs include: installed two industrial cooling  fans.  One is placed in pit on resin tan cover. Other one is placed on and opening to pit by shielding blocks.  They are installed for better air circulation in pit. Also,  2x two small 20W cooling fans are installed on ITH MP1 and MP1S to low the pump  operation temperature.  The result is positive. The ventilation status in pit meets the pump operation requirement (good ventilation and 40 Celsuis below) .  ITH CG2S 0.0 mtorr.  ITH CG2 0.26mtorr.

  2420   Wednesday, March 01, 2023, 09:34 David WangCoolingMaintenance  Visual inspection of HALCW for possible small water leak or drip.

I visually inspected HALCW system including water station section, both target pits, and de-ionizer system.  No small leak and drip was found .  The inspection in both target pits will be repeated after flow sensors are replaced.

  2419   Wednesday, March 01, 2023, 09:27 David WangCoolingMaintenance  Two filters on HALCW resin circuit have been replaced.

Two filters on HALCW resin circuit have been replaced. O-ring 235# were changed on both filter cartridge houses.  25micron  10"x 2.5" 3M cartridge new filters  are used. Old filters are not very dirty. They are bagged and stored in vacuum pit. Residual water from cartridge houses are collected and stored in high active storage jug with sealed cap.  No leak on resin circuit before and after the job.

  2418   Wednesday, February 22, 2023, 09:22 Carla BabcockITE/ITWStandard Operation  HV testing of ITE/ITW

Feb. 16 2023: HV tests done on ITE station. Ramped up to 59kV but was not stable there, current draw was very unstable and was sparking every ~6mins. Ramped down to 58kV and it was stable there for 3 hours drawing 285uA.

Feb. 24 2023: HV tests done on ITW station. Ramped easily to 60kV with no sparking - suspicious. Has been stable at 60kV for 45mins with no sparks and current draw of 200uA. Cannot find any reason that things aren't connected properly...

  2417   Tuesday, February 14, 2023, 11:36 David WangAssembly/Bench TestRepair  Turbo pump BVs o-ring replacement.

Five of used  internal leaked  TP BVs are serviced and repaired. Internal plunge  o-ring and case o-ring are replaced on all five BVs. Leak checked valves after  . They are ok to be used as spare parts.  The are active parts stored in TH now.

  2416   Monday, February 13, 2023, 09:57 David WangITWMaintenance  ITW/ITE primary vacuum back up lines and BVs leak check in target pit.

In past two weeks, ITW/ ITE primary vacuum back up lines and BVs in ITW/ITE pit have been leak checked.  ITW BV1 and BV2 on back up line side were leak. They are replaced with old leak free BVs.  ITE TP2 NW25 SST  flexible line right after pump were leak . It is replaced with new NW25 SST flexible line. Two leak were found on ITW side KF 50 O-rings connected to NW 50 SST flexible coupling. They were replaced with new KF50 o-rings. After job, both  stations primary back up lines in pit were leak checked .  They are good.

  2415   Monday, January 30, 2023, 11:30 Travis CaveSpent Target VaultStandard Operation UC#41Spent Target Move

 The spent UC#41 was moved from the south hot cell to the spent target vault, placed in spot 1C, in pail #231. See attached PDF for details. 

  2414   Friday, January 27, 2023, 07:25 David WangCraneStandard Operation  Inspection of TH crane below hook attachment pins and plates ITA6550-01

Tom Kauss inspected target hall crane below hook attachment pins and plates ITA6550-01 yesterday. He certified the use of these pins and plates. The inspection of these pins and plates was in Target hall crane annual check list. It was issued as a calibration index by Isaac Earle in 2022-Feb-08.  After inspection, The inspection tag  was issued and attached to pin. Tom has an inspection record on this job

  2413   Friday, January 27, 2023, 07:18 David WangCraneStandard Operation  Inspection of target module lifing frame ITA0494-1997-01 and ITA0494-1997-02

Tom Gauss inspected  two target module lifting frames ITA0494-1997-01 and ITA0494-1997-02 yesterday. He certified the use of these two frames for 2023. Inspection tags have been issued and attached to frames. He has inspection record on them. 

  2412   Friday, January 27, 2023, 07:15 David WangCraneStandard Operation  Target hall Crane annual inspection has beend done.

Tom Kauss  finished TH crane annual inspection yesterday. The crane woks fine. Tom has this inspection record in his file. The crane inspection tag has been issued for 2023.

  2411   Friday, January 27, 2023, 07:11 David WangCraneStandard Operation  Target hall Crane annual inspection has beend done.

Tom Kauss inspected target hall crane yesterday. The crane works fine. Tom has this inspection record in his file. The inspection tag has been issued.

  2410   Wednesday, January 25, 2023, 06:52 David WangITEStandard OperationTM4UCx#41ITE primary and secondary vacuum vessel air to vacuum seals leak check.

ITE primary and secondary vacuum vessel air to vacuum seals leak check was done this week. One leak has been found on IG1S feed through to entrance module surface seal. It explains what we saw on ITE IG1S readings change(from low E-7 torr to 1Xe-6 torr) on December 22, 2022.  This leak seal will be replaced soon.

2023-Jan -27.  O-ring seal 229# was replaced on ITEIG1S feedthrough to entrance module surface sealing. Also o-ring seal 034# was replaced on the blank off cover beside the feed through to entrance module surface sealing. Since these o-rings are too close to each other. It is better to replace both of them to avoid misreading in leak check.

  2409   Tuesday, January 24, 2023, 14:22 David WangSouth Hot-CellStandard OperationTM4UCx#41TM4 electrical check with and without target at SHC

TM4 electrical check with UCX41target and without target at SHC.  The results are good. See attachment.

ELOG V2.9.2-2455