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  ID Date Authordown Category Type Module Target/Number Subject
  330   Monday, May 06, 2013, 15:45 Bevan MossConditioning StationRepairTM3 55 pin connector removed

Travis and I removed the 55 pin connector from the service cap today. The feed through was left in place as a new design for the replacement has yet to be designed. It was not possible to test if the cables could be pulled easily as I believe there is still 1 cable tie in the containment box. The wires were cut flush with the top of the copper tube in case Chad cannot remove them via the hot cell. Other items removed include several cable ties and a clamp used to hold a cable tie. The side panels on the service cap we difficult to remove so copper never sieze was added when they were re-installed.  I have attached some pictures from before and after a complete record can be found in the TM3 docushare folder.

Attachment 1: 20130506_55_pin_conector_removal_IMG_3530.JPG
20130506_55_pin_conector_removal_IMG_3530.JPG
Attachment 2: 20130506_55_pin_conector_removal_IMG_3525.JPG
20130506_55_pin_conector_removal_IMG_3525.JPG
Attachment 3: 20130506_55_pin_conector_removal_IMG_3532.JPG
20130506_55_pin_conector_removal_IMG_3532.JPG
Attachment 4: 20130506_55_pin_conector_removal_IMG_3535.JPG
20130506_55_pin_conector_removal_IMG_3535.JPG
  339   Friday, May 10, 2013, 11:28 Bevan MossConditioning StationStandard OperationTM3No Source TrayRoughing Started

 Roughing on TM3 was started at 11:26am today

  340   Friday, May 10, 2013, 14:05 Bevan MossConditioning StationStandard OperationTM3No Source TrayTurbo Pumps On

The turbo pumps are on. TP1 and TP2 once again timed out and had to be restarted before they would stay on.

  341   Monday, May 13, 2013, 14:59 Bevan MossConditioning StationStandard OperationTM3N/AEL testing

Bevan Moss wrote:

This morning the Einzel Lens was tested on TM3 as the intention is to reuse this piece of equipment. The EL was able to achieve 39.9kV at ~1.35mA before a major spark happened and the power supply turned off. Also during testing the penning gauge suddenly shot up after a spark, it did not recover and had been acting strange in previous test, it was decided to ignore its value and continue testing but it should be replaced in the future. When I went to save the strip tool data I tried to save it as SDDS binary data out of curiosity and the tool crashed, it turns out this is on old feature and doesn't work anymore. A file was created but I cannot recover any of the data. If I do manage to do so I will will attach it later. Attached is the RGA and Archiver data. 

Other items of note:

Voltage was increased in 1000V increments until ~32kV when it started to have sparks. Increases were then reduced to 500V until 38kV when it sparked and further reduced to 100V increments where it worked until 39.9kV

There is a inline and ballast resistor on the EL circuit values of each respectively are 145Kohm and 200 Mohm

 

The rga application is available at
http://www.thinksrs.com/downloads/soft.htm

 

 The lost Binary file. Binary files are no longer used and cause the the tool to crash. The option has not been removed from the strip tool users are just supposed to know not to use it.

Attachment 1: TM3_EL_39.9kV_23042013.txt 
SDDS1
&description text="", contents="StripTool data", &end
&column name=Time, units=seconds, type=double,  &end
&column name=TCS:IG1:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:PNG1:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:IG2:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:IG1S:RDVAC, units=T, description="subroutine record", format_string=%23.9g, type=double,  &end
&column name=TCS:DIC1:RDCOND, units=Mohm, description="analog input record", format_string=%23.1g, type=double,  &end
&column name=TCS:EL:RDVOL, units=V, description="analog input record", format_string=%23.2g, type=double,  &end
&column name=TCS:EL:RDCUR, units=mA, description="analog input record", format_string=%23.2g, type=double,  &end
&data mode=ascii, &end
! page number 1
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... 2287 more lines ...
  342   Monday, May 13, 2013, 15:10 Bevan MossConditioning StationStandard OperationTM3N/AHV Test All common

Bevan Moss wrote:

 A HV test was conducted yesterday on TM3. There was no target and all items were tied to common or ground. The conductivity of the water ranged from 7.1 to 7.5 Mohm. 40kV @ ~600uA without continuous sparking was achieved. The Strip tool was run but something went wrong with the export and the vacuum gauge data is missing. I have attached the file for reference and the pulled data from the achiver (only logs every 300 seconds). RGA scans were taken periodically during the test nothing unexpected was measured but we also do not know what normal looks like. The RGA application is available at http://www.thinksrs.com/downloads/soft.htm. Other items of note include significant sparks disrupts the communication between the computer and the RGA, the PNG1 gauge and its controller, and TP2 local readout screen. 

 Data has been put into and excel spread sheet

Attachment 1: TM3_40kV_22042013.xlsx
  344   Wednesday, May 15, 2013, 10:17 Bevan MossConditioning StationStandard OperationTM3No Source TrayPreliminary Results from HV testing

 Testing on TM3 without a source tray was completed on 13/05.2013. All items were tied to common and the water blocks were left open at the bottom of the module. They were left with the quick connections at the top. The vacuum was in the low 10^-6T range so this was deemed acceptable. The cooling lines withing the cage in the target hall were shorted so flow could continue. As you will see from the results a maximum of 44kV was achieved before a major spark turned the power supply off. I will be compiling all the the data so it can be compared. Also attached is the archiver data, strip tool data, and RGA data.

Attachment 1: module_hv_test_0KV.rga
Attachment 2: MODULE_hv_test_42kv.rga
Attachment 3: TM3_13052013_no_source_tray.xlsx
  345   Wednesday, May 15, 2013, 10:20 Bevan MossConditioning StationRepair  Roof top chiller failed

I have been getting a fault on the roof top chiller for the 2 tandem 7.5 ton chillers. I have checked and we have water flow and the temperatures are nowhere near freezing. I believe they are over heating as the fans on that side are not coming on. The blades are free to turn by hand but the VFD controller keeps saying off. I have tried turning it on and off and that also did nothing. I have contacted ESC for further advice.

  346   Wednesday, May 15, 2013, 10:25 Bevan MossConditioning StationRepair  ONICON flow meter

 Scott Adair from Riada sales came to site to complete diagnostics on the ONICON flow meter. He could not determine the problem and believes that there was a short in the head. He has taken the flow meter for what should be warranty repair. The flow meter is for diagnostics only, the conditioning station can still operate without it.

 

 

  347   Wednesday, May 15, 2013, 16:21 Bevan MossConditioning StationRepair  BIAS Current readings off by a factor of 5

 A special thanks to Kazuya, Jane and Ray who jumped on this issue right away! The limit of the BIAS PS was set as 20000uA when in reality it is 4000uA. The issue has now been corrected. Please remember to divide the current by 5 for any elogs older than this one.

  348   Wednesday, May 15, 2013, 16:51 Bevan MossConditioning StationStandard OperationTM3No Source TrayRepeat of HV Test

 The HV test completed on Monday was repeated today over a much longer time period. By taking longer there was slightly less sparking but once again a maximum voltage of ~44kV was achieved. The  resistivity of the water was much higher during this run so the leakage current was less but still in the >100 uA range. The spark that occurred during the ramp up to the maximum voltage caused the "water resistivity" limit to trip. This was a feed back through the control not the actual water changing as it recovered instantaneously. 

Attachment 1: 150502013_TM3_No_Source_Tray.xlsx
  349   Wednesday, May 15, 2013, 17:32 Bevan MossConditioning StationStandard OperationTM3 TM3 in place but not connected

 To confirm that the sparking was coming from the module rather than the conditioning station TM3 was grounded and the conditioning station biased. Attached are the results. Highlights include that there was no sparking and the station was able to achieve 60kV (limited by controls from going higher). The current from the raw file has been corrected by the required factor of 5.

Attachment 1: 15052013_TM3_in_place_but_not_connected.xlsx
  350   Wednesday, May 15, 2013, 18:12 Bevan MossConditioning StationStandard OperationTM3No source trayHV test repeat

 After discussion with Friedhelm it was decided to continue trying to condition the module today before moving it tomorrow. The voltage was quickly raised until 40 kV where it was left for ~30 minutes. Sparking was minimal. It was then slowly raised to 44.3 kV it held this voltage for ~8 minutes when the current started to climb (remained below 200uA as set as a limit in previous tesing). There was also sparking at this point. This continued for ~2.5 minutes until once again the water resistivity sensor tripped again. It appears that there is a~ 44kV limit on TM3. Attached is the data. I will present all of the data to the group tomorrow showing the results of multiple testing.

 

 

Attachment 1: 15052013_TM3_HV_test_repeat.xlsx
  354   Tuesday, May 21, 2013, 11:52 Bevan MossConditioning StationStandard OperationTM3No Source TrayMay 16th Long HV conditioning

On May 16th 2013 the module was HV conditioned all day. As a result the maximum stable voltage has been increased to about 47kV (~4kV more than last test). A maximum voltage of 49kV was achieved but the module was very unstable. Attached is the data from the testing. Note that occasionally the sparking caused the PS to reset, it was turned back on and the voltage increased back to what it was (or lower) quickly.

Attachment 1: 16052013_TM3_long_HV_conditioning.xlsx
  359   Thursday, May 23, 2013, 14:07 Bevan MossConditioning StationRepair  Chiller Unit Repaired

 ESC came today and "repaired" the chiller. There was something wrong with the VFD controller. The were able to get it to start and run correctly again but were not able to recreate the problem. At this point it appears that it has magically disappeared. 

  360   Thursday, May 23, 2013, 14:08 Bevan MossConditioning StationStandard OperationTM4Ta #40Turbo Pumps on

 The turbo pumps have been turned on and are running

  361   Thursday, May 23, 2013, 14:12 Bevan MossConditioning StationMaintenance  Primary Circuit Drained and Flushed

 Rob Walker has drained the primary side of the conditioning station. It will be flushed, filled  and chemically treated. It was desired to chemically treat the primary side before before but it took so long that sediment was found (things started to grow).

  362   Monday, May 27, 2013, 10:35 Bevan MossConditioning StationStandard OperationTM4Ta #40Pumps Started HV testing to follow

The pumps have been turned on at ~9:30 this morning. Current values are 6.61 Mohm TCS:DIC1 @19.4 C. HV testing will start momentarily.

  363   Monday, May 27, 2013, 10:37 Bevan MossConditioning StationMaintenanceTM4 Cooling Systems topped off

Rob walker has flushed and refilled the primary side of the system (note the water still looks nasty). This morning the primary side of system needed to be bled as there were air pockets. Also TK2 had reached its low point and needed to be topped up.

  365   Monday, May 27, 2013, 15:59 Bevan MossConditioning StationRepair  Compressor fault

 Once again the 7.5 compressors are tripping due to faults. I believe it is due to over pressure as a result of the chiller fans not coming on. I have contacted ESC.

  366   Monday, May 27, 2013, 16:01 Bevan MossConditioning StationRepair  CanBUS card

 During HV conditioning of TM4 with Ta#40 there was a spark at ~43 kV that caused the Bias card to "fry". Dave Morris has been contacted and has said he will replace it tomorrow.

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