Friday, June 20, 2014, 11:14

Made from batch's: oct 23/2013, oct 31/2013 and june 2012

Total number of foils: 515 discs

Total mass of materials [incl graphite foils]: 64.7224g

Total length packed: 17.8cm

Container is wrapped with 3x Ta-heat shields.

Currently being pumped down.

 Friday, June 20, 2014, 14:56

HS cooling water valves opened, no leaks detected.

IGP1 = 6.2e-6 Torr

TGHT max = 820A/ 17V

TBHT max = 300A/ 5V

Stepping up manually to 40A

 Friday, June 20, 2014, 16:04

IGP1 = 8e-6 Torr

Slowly stepped up to 35A manually.

Vacuum has stabilized.

Initiating auto-ramp at 0.1A/min

Laura Lambert wrote:

Friday, June 20, 2014, 11:14 Total number of foils: 515 discs Total mass of materials [incl graphite foils]: 64.7224g Total length packed: 17.8cm Container is wrapped with 3x Ta-heat shields. Currently being pumped down.  Friday, June 20, 2014, 14:56 HS cooling water valves opened, no leaks detected. IGP1 = 6.2e-6 Torr TGHT max = 820A/ 17V TBHT max = 300A/ 5V Stepping up manually to 40A  Friday, June 20, 2014, 16:04 IGP1 = 8e-6 Torr Slowly stepped up to 35A manually. Vacuum has stabilized. Initiating auto-ramp at 0.1A/min

 Friday, June 20, 2014, 16:16

Changing the heating current... 

From the previous SiC targets, TGHT was ramped up to 800A and yellow crystals were found; the end caps and target legs were also found broken (see my iPad).  This might be too hot for the Ta-boat to handle the sintering process. 

For this process,

TGHT will ramp up to 600A and TBHT to 230A over the weekend. 

Then, the temperature will be measured.  The sintering temperature of SiC is ~1800 - 2000C. 

John Wong wrote:

Laura Lambert wrote:  Friday, June 20, 2014, 11:14 Total number of foils: 515 discs Total mass of materials [incl graphite foils]: 64.7224g Total length packed: 17.8cm Container is wrapped with 3x Ta-heat shields. Currently being pumped down.  Friday, June 20, 2014, 14:56 HS cooling water valves opened, no leaks detected. IGP1 = 6.2e-6 Torr TGHT max = 820A/ 17V TBHT max = 300A/ 5V Stepping up manually to 40A  Friday, June 20, 2014, 16:04 IGP1 = 8e-6 Torr Slowly stepped up to 35A manually. Vacuum has stabilized. Initiating auto-ramp at 0.1A/min    Friday, June 20, 2014, 16:16 Changing the heating current...  From the previous SiC targets, TGHT was ramped up to 800A and yellow crystals were found; the end caps and target legs were also found broken (see my iPad).  This might be too hot for the Ta-boat to handle the sintering process.  For this process, TGHT will ramp up to 600A and TBHT to 230A over the weekend.  Then, the temperature will be measured.  The sintering temperature of SiC is ~1800 - 2000C.

 Monday, June 23, 2014, 09:45

IGP1 = 5e-6 Torr

TGHT and TBHT are at ~200A

Increasing ramping rate to 0.2A/min

 Monday, June 23, 2014, 11:19

IGP1 = 6.9e-6 Torr

Increasing ramping rate to 2.0A/min

Monday, June 23, 2014, 12:09

JW:  Pressure went up too fast... lower the TGHT ramping up rate to 1A/min.

 Tuesday, June 24, 2014, 16:06

Increasing current with respect to temperature: See attached table

Laura Lambert wrote:

John Wong wrote: Laura Lambert wrote:  Friday, June 20, 2014, 11:14 Total number of foils: 515 discs Total mass of materials [incl graphite foils]: 64.7224g Total length packed: 17.8cm Container is wrapped with 3x Ta-heat shields. Currently being pumped down.  Friday, June 20, 2014, 14:56 HS cooling water valves opened, no leaks detected. IGP1 = 6.2e-6 Torr TGHT max = 820A/ 17V TBHT max = 300A/ 5V Stepping up manually to 40A  Friday, June 20, 2014, 16:04 IGP1 = 8e-6 Torr Slowly stepped up to 35A manually. Vacuum has stabilized. Initiating auto-ramp at 0.1A/min    Friday, June 20, 2014, 16:16 Changing the heating current...  From the previous SiC targets, TGHT was ramped up to 800A and yellow crystals were found; the end caps and target legs were also found broken (see my iPad).  This might be too hot for the Ta-boat to handle the sintering process.  For this process, TGHT will ramp up to 600A and TBHT to 230A over the weekend.  Then, the temperature will be measured.  The sintering temperature of SiC is ~1800 - 2000C.     Monday, June 23, 2014, 09:45 IGP1 = 5e-6 Torr TGHT and TBHT are at ~200A Increasing ramping rate to 0.2A/min  Monday, June 23, 2014, 11:19 IGP1 = 6.9e-6 Torr Increasing ramping rate to 2.0A/min Monday, June 23, 2014, 12:09 JW:  Pressure went up too fast... lower the TGHT ramping up rate to 1A/min.  Tuesday, June 24, 2014, 16:06 Increasing current with respect to temperature: See attached table

 Tuesday, June 24, 2014, 23:44

Target has been heated at 600A.  Local temperature measured on the right leg = 1814C. 

RGA/ striptool/temperature data can be found on this link: 

https://www.dropbox.com/sh/69memvh6fthodoz/AABZiSKAR9njhbqO4sBATVbla

Something interesting was observed about the out gassing of this target - the right window was coated when the temperature rose above 1500C (on the right end, could be hotter inside?) - see attachment.

I suspect this is Si vapour deposited on the window when the target heater got closed to the sintering temperature for SiC (1800 - 2000C).  

Once the chamber is vented, the coated window will be inspected and analyzed.  More details later...  

Initiate auto-cooling (slow cool down)  TGHT 1A/min; TBHT 0.5/min.  Chamber should be able for venting tomorrow afternoon.  

 Thursday, October 23, 2014, 15:34

*See elog #142 for target description*

one endcap still in place, one removed for OMEGA-IR2C beam to reach material [see pic]

no heat shields

currently being pumped down

 Friday, October 24, 2014, 11:34

EVAP2 pumped down overnight.

IGP1 = 7e-7 Torr

HS water valves opened, no leaks detected.

TGHT will be ramped up to 1400C

TBHT will be ramped up to 230A

 Friday, October 24, 2014, 14:32

TBHT reached 230A, TGHT reached 1400C

Stepped TGHT up manually to 1600C; TGHT = 693A, 10.6V [see pic]

 Friday, October 24, 2014, 15:58

TGHT = 760A, 12.07V [local read back] = setpoint.

epics readback TGHT = 754.8A, 11.76V

OMEGA = 1700C

Friday, October 24, 2014, 16:26

OMEGA = 1800C

epics readback TGHT = 828.7A, 13.15V

Friday, October 24, 2014, 16:34

OMEGA = 1900C

epics readback TGHT = 899A, 14.53V

Friday, October 24, 2014, 16:46

OMEGA = 2000C

epics readback TGHT = 967A, 15.8V

MIKRON target spot on SiC = 1650C, e = 0.97

Laura Lambert wrote:

Thursday, October 23, 2014, 15:34 *See elog #142 for target description* one endcap still in place, one removed for OMEGA-IR2C beam to reach material [see pic] no heat shields currently being pumped down  Friday, October 24, 2014, 11:34 EVAP2 pumped down overnight. IGP1 = 7e-7 Torr HS water valves opened, no leaks detected. TGHT will be ramped up to 1400C TBHT will be ramped up to 230A  Friday, October 24, 2014, 14:32 TBHT reached 230A, TGHT reached 1400C Stepped TGHT up manually to 1600C; TGHT = 693A, 10.6V [see pic]  Friday, October 24, 2014, 15:58 TGHT = 760A, 12.07V [local read back] = setpoint. epics readback TGHT = 754.8A, 11.76V OMEGA = 1700C Friday, October 24, 2014, 16:26 OMEGA = 1800C epics readback TGHT = 828.7A, 13.15V Friday, October 24, 2014, 16:34 OMEGA = 1900C epics readback TGHT = 899A, 14.53V Friday, October 24, 2014, 16:46 OMEGA = 2000C epics readback TGHT = 967A, 15.8V MIKRON target spot on SiC = 1650C, e = 0.97

 Tuesday, November 04, 2014, 15:59

Target was heated up to 2000C and last for about 1.5 days before the right leg (ionizer points into the page) broke off. 

Interesting discovery...  The "yellowish" crystals are forming on the discs. 

Suspecting a phase transformation of 6H (hexagonal/- alpha SiC (hexagonal) polytype to 3C(cubic) - beta SiC

More study needs to be done... 

See elog # 168.

The leg of this target was repaired in the Machine shop. 

THIS TARGET WILL NOT BE USED ONLINE -  IT WILL BE USED FOR OFFLINE R&D PURPOSES.

 Tuesday, August 25, 2015, 11:50

Container coated with TaC using new method: Ends tapped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 3 x Ta heat shields, not incl center block.

Loaded into EVAP2 and currently pumping down.

 Tuesday, August 25, 2015, 13:52

IGP1 = 2.2e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 720A and TBHT = 230A, with final desired temp of 1800C

 Wednesday, August 26, 2015, 09:56

IGP1 = 8.8e-7 Torr.

TGHT = 260A, 3.0V

TBHT = 145A, 1.8V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Wednesday, August 26, 2015, 14:15

IGP1 = 3.5e-6 Torr.

TGHT = 720A, 11.3V

TBHT = 230A, 3.2V

DV = 5.48V

OMEGA RS [right side-old port] = 1745C

OMEGA LS [left side-new port] = 1880C

Tapping up manually to achieve 1800C on OMEGA RS

 Wednesday, August 26, 2015, 14:44

IGP1 = 3.7e-6 Torr.

TGHT = 748A, 11.9V

DV = 5.78V

OMEGA RS = 1803C

OMEGA LS = 1935C

Thursday, August 27, 2015, 07:31

 Remained at max setpoints for ~17hrs.

IGP1 = 1.3e-6 Torr.

DV = 5.79V

OMEGA RS = 1862 [this reading may not be correct due to the laser being moved at max setpoint - this temperature reading may be taken from a different location then the last reading]

OMEGA LS = 1955

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Laura Lambert wrote:

Tuesday, August 25, 2015, 11:50 Container coated with TaC using new method: Ends tapped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique' Container is wrapped with 3 x Ta heat shields, not incl center block. Loaded into EVAP2 and currently pumping down.  Tuesday, August 25, 2015, 13:52 IGP1 = 2.2e-6 Torr. HS water valves opened. No leaks detected. Tapped up manually to 35A. Vacuum stable. Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. Final setpoints for TGHT = 720A and TBHT = 230A, with final desired temp of 1800C  Wednesday, August 26, 2015, 09:56 IGP1 = 8.8e-7 Torr. TGHT = 260A, 3.0V TBHT = 145A, 1.8V Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.  Wednesday, August 26, 2015, 14:15 IGP1 = 3.5e-6 Torr. TGHT = 720A, 11.3V TBHT = 230A, 3.2V DV = 5.48V OMEGA RS [right side-old port] = 1745C OMEGA LS [left side-new port] = 1880C Tapping up manually to achieve 1800C on OMEGA RS  Wednesday, August 26, 2015, 14:44 IGP1 = 3.7e-6 Torr. TGHT = 748A, 11.9V DV = 5.78V OMEGA RS = 1803C OMEGA LS = 1935C Thursday, August 27, 2015, 07:31  Remained at max setpoints for ~17hrs. IGP1 = 1.3e-6 Torr. DV = 5.79V OMEGA RS = 1862 [this reading may not be correct due to the laser being moved at max setpoint - this temperature reading may be taken from a different location then the last reading] OMEGA LS = 1955 Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Thursday, August 27, 2015, 16:34

Target is removed from the evaporator and inspected.  

The "flushing technique" has a much better result.  The inner coated surface is sintered well.  

Tuesday, September 01, 2015, 17:16

Target container contains 533 discs of SiC with packed length of 17cm. 

Mass of 533 discs SiC(green)  = 57.8979g

Total mass SiC(green) + target container = 1455g

Container is wrapped with 3 heatshields; no end caps are inserted yet.

Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A. 

Chamber is currently being pumped down. 

John Wong wrote:

Tuesday, September 01, 2015, 17:16 Target container contains 533 discs of SiC with packed length of 17cm.  Mass of 533 discs SiC(green)  = 57.8979g Total mass SiC(green) + target container = 1455g Container is wrapped with 3 heatshields; no end caps are inserted yet. Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A.  Chamber is currently being pumped down.

 Wednesday, September 02, 2015, 09:11

HS water valves opened, no leaks detected.

IGP1 = 1.15e-6 Torr

Tapped up manually to 40A.

Waited ~1hr40 for vacuum to stabilize.

IGP1 = 3.6e-6 Torr.

Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C

Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed]

Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up.

If LS port still clean, will continue to ramp up to final desired temperature of 1800C.

 Wednesday, September 02, 2015, 14:23

IGP1 = 4.0e-5 Torr.

Vacuum too high, stopped auto-ramp and tapped down manually.

Dropped TGHT down from 80A to 50A

Dropped TBHT down from 55A to 50A

Wednesday, September 02, 2015, 15:29

Vacuum down to IGP1 = 1.2e-5 Torr.

Re-initiating auto-ramp...

 Tuesday, September 08, 2015, 10:04

IGP1 = 4.5e-7 Torr.

TGHT = 630A, 9.6V

TBHT = 230A, 3.2V

DV = 0.22V

OMEGA RS = 1476C

OMEGA LS = 1450C

see attached photo for screenshot.

will tap up manually with a visual on both window ports...

Laura Lambert wrote:

John Wong wrote: Tuesday, September 01, 2015, 17:16 Target container contains 533 discs of SiC with packed length of 17cm.  Mass of 533 discs SiC(green)  = 57.8979g Total mass SiC(green) + target container = 1455g Container is wrapped with 3 heatshields; no end caps are inserted yet. Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A.  Chamber is currently being pumped down.     Wednesday, September 02, 2015, 09:11 HS water valves opened, no leaks detected. IGP1 = 1.15e-6 Torr Tapped up manually to 40A. Waited ~1hr40 for vacuum to stabilize. IGP1 = 3.6e-6 Torr. Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed] Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up. If LS port still clean, will continue to ramp up to final desired temperature of 1800C.  Wednesday, September 02, 2015, 14:23 IGP1 = 4.0e-5 Torr. Vacuum too high, stopped auto-ramp and tapped down manually. Dropped TGHT down from 80A to 50A Dropped TBHT down from 55A to 50A Wednesday, September 02, 2015, 15:29 Vacuum down to IGP1 = 1.2e-5 Torr. Re-initiating auto-ramp...  Tuesday, September 08, 2015, 10:04 IGP1 = 4.5e-7 Torr. TGHT = 630A, 9.6V TBHT = 230A, 3.2V DV = 0.22V OMEGA RS = 1476C OMEGA LS = 1450C see attached photo for screenshot. will tap up manually with a visual on both window ports...

 Tuesday, September 08, 2015, 15:44

TGHT has stepped up to 820A.  Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right.  See attachment for The Temp (and Power) vs current plots.

Target will remained heated at the current and will be cooled down later today. 

The target will be re-conditioned up to 820A and temp and mass will be re-measured.

Plans:

The chamber will be vented tomorrow and the target will be taken out to weigh for mass change. 

The chamber windows will need to be clean.

A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).

 Tuesday, September 08, 2015, 17:37

TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating.  More coating on the right window is observed and temp reading came down to 1340C.  The left window remains the same and temp reads at 1646C.  

Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.  

 Wednesday, September 09, 2015, 12:27

Result after the sintering process:

No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C). 

Total green mass = 57.90g 

mass of graphite foil = 0.035g x 533 discs = 18.7g 

mass of green SiC = 39.30g 

Target container with SiC before sintered = 1455g 

Target container after sintered = 1450g 

mass loss ~ 5.0g ~ 13% organic mass, as expected!  

The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A. 

John Wong wrote:

Laura Lambert wrote: John Wong wrote: Tuesday, September 01, 2015, 17:16 Target container contains 533 discs of SiC with packed length of 17cm.  Mass of 533 discs SiC(green)  = 57.8979g Total mass SiC(green) + target container = 1455g Container is wrapped with 3 heatshields; no end caps are inserted yet. Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A.  Chamber is currently being pumped down.     Wednesday, September 02, 2015, 09:11 HS water valves opened, no leaks detected. IGP1 = 1.15e-6 Torr Tapped up manually to 40A. Waited ~1hr40 for vacuum to stabilize. IGP1 = 3.6e-6 Torr. Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed] Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up. If LS port still clean, will continue to ramp up to final desired temperature of 1800C.  Wednesday, September 02, 2015, 14:23 IGP1 = 4.0e-5 Torr. Vacuum too high, stopped auto-ramp and tapped down manually. Dropped TGHT down from 80A to 50A Dropped TBHT down from 55A to 50A Wednesday, September 02, 2015, 15:29 Vacuum down to IGP1 = 1.2e-5 Torr. Re-initiating auto-ramp...  Tuesday, September 08, 2015, 10:04 IGP1 = 4.5e-7 Torr. TGHT = 630A, 9.6V TBHT = 230A, 3.2V DV = 0.22V OMEGA RS = 1476C OMEGA LS = 1450C see attached photo for screenshot. will tap up manually with a visual on both window ports...    Tuesday, September 08, 2015, 15:44 TGHT has stepped up to 820A.  Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right.  See attachment for The Temp (and Power) vs current plots. Target will remained heated at the current and will be cooled down later today.    The target will be re-conditioned up to 820A and temp and mass will be re-measured. Plans: The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.  The chamber windows will need to be clean. A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).  Tuesday, September 08, 2015, 17:37 TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating.  More coating on the right window is observed and temp reading came down to 1340C.  The left window remains the same and temp reads at 1646C.   Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.    Wednesday, September 09, 2015, 12:27 Result after the sintering process: No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).  Total green mass = 57.90g  mass of graphite foil = 0.035g x 533 discs = 18.7g  mass of green SiC = 39.30g  Target container with SiC before sintered = 1455g  Target container after sintered = 1450g  mass loss ~ 5.0g ~ 13% organic mass, as expected!   The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.

 Wednesday, September 09, 2015, 17:39

Both end-caps are inserted onto the targets.  The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g.

Target is wrapped with 3 layers of heat shields.  

The extraction electrode is wrapped with Ta-foil (see attachment).  This is to trap any lose particle, if any.  

Chamber is currently being pumped down, currently at 1.2e-5 Torr.  

John Wong wrote:

John Wong wrote: Laura Lambert wrote: John Wong wrote: Tuesday, September 01, 2015, 17:16 Target container contains 533 discs of SiC with packed length of 17cm.  Mass of 533 discs SiC(green)  = 57.8979g Total mass SiC(green) + target container = 1455g Container is wrapped with 3 heatshields; no end caps are inserted yet. Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A.  Chamber is currently being pumped down.     Wednesday, September 02, 2015, 09:11 HS water valves opened, no leaks detected. IGP1 = 1.15e-6 Torr Tapped up manually to 40A. Waited ~1hr40 for vacuum to stabilize. IGP1 = 3.6e-6 Torr. Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed] Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up. If LS port still clean, will continue to ramp up to final desired temperature of 1800C.  Wednesday, September 02, 2015, 14:23 IGP1 = 4.0e-5 Torr. Vacuum too high, stopped auto-ramp and tapped down manually. Dropped TGHT down from 80A to 50A Dropped TBHT down from 55A to 50A Wednesday, September 02, 2015, 15:29 Vacuum down to IGP1 = 1.2e-5 Torr. Re-initiating auto-ramp...  Tuesday, September 08, 2015, 10:04 IGP1 = 4.5e-7 Torr. TGHT = 630A, 9.6V TBHT = 230A, 3.2V DV = 0.22V OMEGA RS = 1476C OMEGA LS = 1450C see attached photo for screenshot. will tap up manually with a visual on both window ports...    Tuesday, September 08, 2015, 15:44 TGHT has stepped up to 820A.  Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right.  See attachment for The Temp (and Power) vs current plots. Target will remained heated at the current and will be cooled down later today.    The target will be re-conditioned up to 820A and temp and mass will be re-measured. Plans: The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.  The chamber windows will need to be clean. A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).  Tuesday, September 08, 2015, 17:37 TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating.  More coating on the right window is observed and temp reading came down to 1340C.  The left window remains the same and temp reads at 1646C.   Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.    Wednesday, September 09, 2015, 12:27 Result after the sintering process: No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).  Total green mass = 57.90g  mass of graphite foil = 0.035g x 533 discs = 18.7g  mass of green SiC = 39.30g  Target container with SiC before sintered = 1455g  Target container after sintered = 1450g  mass loss ~ 5.0g ~ 13% organic mass, as expected!   The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.     Wednesday, September 09, 2015, 17:39 Both end-caps are inserted onto the targets.  The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g. Target is wrapped with 3 layers of heat shields.   The extraction electrode is wrapped with Ta-foil (see attachment).  This is to trap any lose particle, if any.   Chamber is currently being pumped down, currently at 1.2e-5 Torr.

 Thursday, September 10, 2015, 09:55

HS water valves opened this morning, no leaks detected.

TGHT and TBHT tapped up manually to 35A.

IGP1 = 4.4e-7 Torr, vacuum stable.

Initiating auto-ramp at 1.0A/min and 0.5A/min for the TGHT and TBHT respectively with final setpoints of 600A and 230A.

Laura Lambert wrote:

John Wong wrote: John Wong wrote: Laura Lambert wrote: John Wong wrote: Tuesday, September 01, 2015, 17:16 Target container contains 533 discs of SiC with packed length of 17cm.  Mass of 533 discs SiC(green)  = 57.8979g Total mass SiC(green) + target container = 1455g Container is wrapped with 3 heatshields; no end caps are inserted yet. Sintering temp at 1800C - TGHT will be set accordingly.  TBHT max at 230A.  Chamber is currently being pumped down.     Wednesday, September 02, 2015, 09:11 HS water valves opened, no leaks detected. IGP1 = 1.15e-6 Torr Tapped up manually to 40A. Waited ~1hr40 for vacuum to stabilize. IGP1 = 3.6e-6 Torr. Max setpoints set to TGHT = 630A and TBHT = 230A, ~1400C Initiating auto ramp at a rate of 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. Once max setpoints achieved, will tap up manually until window port becomes coated [as previously observed] Once window port becomes coated will leave at set temp for ~4hrs to continue with outgassing, then cool down, clean window and ramp back up. If LS port still clean, will continue to ramp up to final desired temperature of 1800C.  Wednesday, September 02, 2015, 14:23 IGP1 = 4.0e-5 Torr. Vacuum too high, stopped auto-ramp and tapped down manually. Dropped TGHT down from 80A to 50A Dropped TBHT down from 55A to 50A Wednesday, September 02, 2015, 15:29 Vacuum down to IGP1 = 1.2e-5 Torr. Re-initiating auto-ramp...  Tuesday, September 08, 2015, 10:04 IGP1 = 4.5e-7 Torr. TGHT = 630A, 9.6V TBHT = 230A, 3.2V DV = 0.22V OMEGA RS = 1476C OMEGA LS = 1450C see attached photo for screenshot. will tap up manually with a visual on both window ports...    Tuesday, September 08, 2015, 15:44 TGHT has stepped up to 820A.  Coating on both windows is becoming obvious and it's interfering the temp readers; however, the left window (see attachment, which is further away from the target) is lightly coated than the right.  See attachment for The Temp (and Power) vs current plots. Target will remained heated at the current and will be cooled down later today.    The target will be re-conditioned up to 820A and temp and mass will be re-measured. Plans: The chamber will be vented tomorrow and the target will be taken out to weigh for mass change.  The chamber windows will need to be clean. A piece of Ta foil will be cover in front of the ionizer to trap any loss material (if any).  Tuesday, September 08, 2015, 17:37 TGHT was at 800A for 2 hours before ramping up 820A for another 2 hours heating.  More coating on the right window is observed and temp reading came down to 1340C.  The left window remains the same and temp reads at 1646C.   Ramping TGHT/TBHT to 0A at 2A/min and 1A/min, respectively.    Wednesday, September 09, 2015, 12:27 Result after the sintering process: No yellow crystal formed (compared to previously observed SiC targets that heated up above 1900C).  Total green mass = 57.90g  mass of graphite foil = 0.035g x 533 discs = 18.7g  mass of green SiC = 39.30g  Target container with SiC before sintered = 1455g  Target container after sintered = 1450g  mass loss ~ 5.0g ~ 13% organic mass, as expected!   The target will undergo the re-condition stage, and the temperature will be measured from 600A to 820A.     Wednesday, September 09, 2015, 17:39 Both end-caps are inserted onto the targets.  The total mass (Target, Sintered SiC, end caps, 4x 19"round graphite foils) = 1453g. Target is wrapped with 3 layers of heat shields.   The extraction electrode is wrapped with Ta-foil (see attachment).  This is to trap any lose particle, if any.   Chamber is currently being pumped down, currently at 1.2e-5 Torr.      Thursday, September 10, 2015, 09:55 HS water valves opened this morning, no leaks detected. TGHT and TBHT tapped up manually to 35A. IGP1 = 4.4e-7 Torr, vacuum stable. Initiating auto-ramp at 1.0A/min and 0.5A/min for the TGHT and TBHT respectively with final setpoints of 600A and 230A.

Thursday, September 10, 2015, 12:05  

Changed TGHT to 2A/min and TGHT remains at 1A/min.  Vacuum is table at 1.0e-6 Torr. 

Friday, September 11, 2015, 11:34  

TGHT was at 600A for almost 20 hours.  Vac at 5.2 e-7 Torr.   L-temp at 1490C, R-temp at 1685 (odd?).   Using pyrometer to measure - Right end does seem brighter than the L end.  

Continue to ramp up TGHT.  Date is collected, will be posted later.  

 Friday, September 11, 2015, 11:53

L/R-temp measurements just don't seem normal.  

Ramped up to 220A- temp reads L = 1522C, R = 1722C.  

Ramping down TBHT doesn't change the temp.  

Will cool TGHT/TBHT to 0A at 2A/min & 1A/min, respectively.  

Will vent the chamber on Monday and inspect for any wrong.

 Monday, September 14, 2015, 12:13

The target has taken out for inspection.  No visible damage/problem was observed.  The Ta-foil for loss particle capture only showed some heat marking but no material was trapped. 

Target was weighted, no mass loss was observed.

Try expending the end caps to get a good thermal conductivity and will re-conditiong again.  

 Tuesday, September 15, 2015, 12:31

The end caps have been expended. 

New Ta foils are used for the heat shields.  The foils are cut in 3 1/4" x 12" and wrapped around the target.  (see attachment).  This is to see if the heat is evenly distributed.  

Both omega optical lens are aligned properly.  

Target is installed but the chamber is NOT yet being pumped down.  Awaiting for the fume hood work in B2 level to be complete before the evaporator can be started. 

 Wednesday, September 16, 2015, 17:57

The work in the B2 level is done; the nuclear ventilation for the evaporators is now operational. 

Chamber is currently being pumped down.

 Thursday, September 17, 2015, 12:19

Chamber has been pump down overnight and pressure is currently at 5.8e-7 Torr.

HS valves are opened and no leaks are detected.

Ramping up TGHT/TBHT to 600A at 2A/min and 230A at 1A/min, respectively.

 Thursday, September 17, 2015, 17:58

TGHT has reached to 600A/9.14V.  Both the L and R temperatures are measured at 1710C and 1760C, respectively.  At 600A, the temperature now is about 300C higher compared to that during the sintering process. 

The difference in the temperature could be from Ta surface vs SiC surface.  (But the 2-color IR temp reader shouldn't matter what color it's measuring?!! I don't know!)

Note: 

Both temperature readings are fairly close.  Could this be improved from the new Ta-foils?  Possible!

It is still unclear what is the absolute temperature.  A more systematic student needs to be done. 

Using a thermocouple couple to measurement the endcaps at 600A and compared with the Omage reader may help to understand more. 

After discussing with Friedhelm, it is decided to stay the target at 600A for the conditioning process. 

 Friday, September 18, 2015, 09:10

Target has been heated at 600A at stable temperature at 1716C (LS) and 1769C (RS), see attachment. 

 Friday, September 18, 2015, 11:45

Initiated cooling down at 2A/min for TGHT, and 1A/min TBHT. 

Currently vac at 5.48e-7 Torr.

 Thursday, September 24, 2015, 11:31

Target was inspected after the 2nd conditioning, up to 1700C at 600A for overnight. 

No solid particle was observed that might have extracted from the ionizer tube.  

The heat shields have been removed and the target is ready for assembly. 

Monday, November 23, 2015, 14:29

No heat shields.

Container empty.

Loaded into evap2 and currently pumping down.

 Tuesday, November 24, 2015, 09:36

HS water valves opened this morning, no leaks detected.

IGP1 = 4.5e-7 Torr.

Changed slope of OMEGA IR to 0.98 for empty container.

Tapped up manually to 35A.

IGP1 = 4.7e-7 Torr.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 230A, TGHT = 300A

Will tap up manually to 2000C

 Tuesday, November 24, 2015, 14:00

TGHT = 300A, 3.75V

TBHT = 230A, 3.08V

IGP1 = 4.7e-7 Torr

No reading yet on the OMEGA.

Re-initiating auto-ramp to final setpoint TGHT = 450A

 Wednesday, November 25, 2015, 09:11

IGP1 = 3.0e-7Torr.

TGHT = 450A, 6.37V

Tapping up manually to 2000C

 Wednesday, November 25, 2015, 15:31

container was tapped up manually to 650A, slope/emissivity settings were checked.

ramped back down to 450A and tapped up manually while recording data up to 1800C [legs = 2000C]

once reached 1800C, tapped TBHT down manually to see relation of TBHT to temperature/ TGHT

remained at 1800C for ~1hr [while tapping down TBHT] before initiating auto-cool at 2.0A/min for the TGHT

see attachment for raw data.

 Thursday, November 26, 2015, 10:08

Vented in air and took out this morning.

 Monday, November 30, 2015, 15:37

No heat shields.

Container empty.

Loaded into evap2 and currently pumping down.

Tuesday, December 01, 2015, 10:07 

HS water valves opened this morning, no leaks detected.

IGP1 = 4.3e-7 Torr.

Slope of OMEGA = 0.98

Tapped up manually to 35A.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 90A, TGHT = 360A

Once final setpoints reached, will tap up manually to max 1800C [legs = 2000C]

 Monday, December 07, 2015, 09:06

Container was tapped up manually with emissivity measurements taken every 50A starting at 360A.

The final measurement was taken at 640A.

Container was ramped down for the weekend.

See attachment for raw data.

 Monday, December 07, 2015, 09:04

No heat shields.

Container empty.

IGP1 = 1.1e-7 Torr.

Slope of OMEGA = 0.98

Tapped up manually to 35A.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 90A, TGHT = 360A

Will tap up with the same parameters as last round to confirm results.

 Friday, December 11, 2015, 11:44

Took out of evap2 yesterday.

Aurelia took many emissivity measurements to compare with previous data - which matched up.

The dip in emissivity before going up again around ~560A could be due to oxidation of the materials.

 Thursday, September 15, 2016, 16:23

Target container contains 487 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 58.8795g

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 

 Friday, September 16, 2016, 10:50

Tapped up manually to 50A

Waited ~1hr , vacuum stable.

IGP1 = 1.24e-5 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 500A.  TBHT max at 230A. 

Slope on OMEGA = 1.15

 Monday, September 19, 2016, 10:53

OMEGA = 1230C

TGHT = 360A, 4.75V

TBHT = 204A, 2.68V

IGP1 = 5.3e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.

 Monday, September 19, 2016, 11:57

OMEGA = ~1300C

TBHT = 230A, 3.16V

TGHT = 409A, 5.55V

Lowering ramping rate to 0.2A/min while vaccum high

IGP1 = 3.05e-5 Torr

 Monday, September 19, 2016, 13:22

OMEGA = 1350C

TGHT = 425A, 5.82V

IGP1 = 1.97e-5 Torr

Stepping ramping rate back up to 1.0A/min

Laura Lambert wrote:

Thursday, September 15, 2016, 16:23 Target container contains 487 discs of SiC  Target packed length = 16cm.  Mass of SiC(green)  = 58.8795g Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place. Sintering temp = 1800C Chamber is currently being pumped down.   Friday, September 16, 2016, 10:50 Tapped up manually to 50A Waited ~1hr , vacuum stable. IGP1 = 1.24e-5 Torr Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. TGHT max = 500A.  TBHT max at 230A.  Slope on OMEGA = 1.15  Monday, September 19, 2016, 10:53 OMEGA = 1230C TGHT = 360A, 4.75V TBHT = 204A, 2.68V IGP1 = 5.3e-6 Torr Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.  Monday, September 19, 2016, 11:57 OMEGA = ~1300C TBHT = 230A, 3.16V TGHT = 409A, 5.55V Lowering ramping rate to 0.2A/min while vaccum high IGP1 = 3.05e-5 Torr  Monday, September 19, 2016, 13:22 OMEGA = 1350C TGHT = 425A, 5.82V IGP1 = 1.97e-5 Torr Stepping ramping rate back up to 1.0A/min

 Monday, September 19, 2016, 18:24

Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.  

Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.   

Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.  

John Wong wrote:

Laura Lambert wrote:  Thursday, September 15, 2016, 16:23 Target container contains 487 discs of SiC  Target packed length = 16cm.  Mass of SiC(green)  = 58.8795g Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place. Sintering temp = 1800C Chamber is currently being pumped down.   Friday, September 16, 2016, 10:50 Tapped up manually to 50A Waited ~1hr , vacuum stable. IGP1 = 1.24e-5 Torr Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively. TGHT max = 500A.  TBHT max at 230A.  Slope on OMEGA = 1.15  Monday, September 19, 2016, 10:53 OMEGA = 1230C TGHT = 360A, 4.75V TBHT = 204A, 2.68V IGP1 = 5.3e-6 Torr Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.  Monday, September 19, 2016, 11:57 OMEGA = ~1300C TBHT = 230A, 3.16V TGHT = 409A, 5.55V Lowering ramping rate to 0.2A/min while vaccum high IGP1 = 3.05e-5 Torr  Monday, September 19, 2016, 13:22 OMEGA = 1350C TGHT = 425A, 5.82V IGP1 = 1.97e-5 Torr Stepping ramping rate back up to 1.0A/min    Monday, September 19, 2016, 18:24 Measuring the temperature on the SiC is difficult due to the changing in emissivity as the temperature goes up.  So, I will use the MIKRON to measure the temperature on the Ta surface near the end of the tube and OMEGA for measuring the inside.   Using the analogue pyrometer, the temperature on the Ta surface at the end of the tube was measured at around ~1450C; this temperature match the temperature on the Mikron at slope 0.98 (as usual).  To match it with OMEGA, I changed the slope to 1.04 since this measurement is taking readings on the  inside of the tube and on the SiC material.    Note:  The measurements are NOT the absolute temperature.  These are relative temperature measurements  which give some guideline where the target current should be at for the sintering process.  Please plot the temp vs current as the TGHT is being ramped up.  At some point, the windows will get coated and the measurement is no longer reliable.   The plot will be used to give an estimation of the current for 1800C.

 Tuesday, September 20, 2016, 15:18

there was a temperature fluctuation resulting in the MIKRON no longer matching the readout on the OMEGA

this prompted another change in the slope on the OMEGA to 1.08

TGHT was then tapped up manually to 600A/ 1800C

will remain at this max setpoint for a few days before ramping down

see attachment for raw data

 Wednesday, September 21, 2016, 11:34

temperatures dropped a small amount overnight.

tapped up manually to 625A/ 1810C

still no coating on window.

see attachment for updated raw data