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  Evaporator_2, Page 17 of 35  Not logged in ELOG logo
  ID Date Author Target Material Target Oven W.O# Source Status Subject
  370   Thursday, May 11, 2017, 11:36 Laura LambertSiC39530-10HP-FEBIADDoneSintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!]

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

 Wednesday, May 03, 2017, 16:09

HS water valves opened, no leaks detected.

Tapped up manually to 40A.

Vacuum stable.

IGP1 = 3.6e-7 Torr

Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.


 Thursday, May 04, 2017, 08:41

Reached 300A, 230A 10hrs ago.

IGP1 = 1.5e-7 Torr

OMEGA = 1070C

Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT


 Thursday, May 04, 2017, 14:58

Back up to max setpoint that was reached before evap2 tripped off.

TGHT = 500A, 7.65V

IGP1 = 9.3e-7 Torr

OMEGA = 1450C

Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.


 Friday, May 05, 2017, 08:53

TGHT = 550A, 8.64V

IGP1 = 2.8e-7 Torr

OMEGA = 1560C

Increasing max setpoint to 600A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 11:09

TGHT = 600A, 9.58V

IGP1 = 7.3e-7 Torr

OMEGA = 1670C

Increasing max setpoint to 625A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 12:05

TGHT = 625A, 10.05V

IGP1 = 9.9e-7 Torr

OMEGA = 1710C

Increasing max setpoint to 650A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 13:13

TGHT = 650A, 10.57V

IGP1 = 1.1e-6 Torr

OMEGA  = 1740C

Mikron through left side windown on outside bottom left edge on container = 1750C

Tapping up manually to 1800C


 Friday, May 05, 2017, 13:42

Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA

TGHT = 680A, 11.08V

IGP1 = 1.6e-6 Torr

OMEGA = 1795C

MIKRON = 1795C

Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08

Currently sitting 10A above predicted required current.

After several minutes, temperature dropped a few degrees to 1790C

Window remains clear and uncoated.

Tapped up to TGHT = 685A, 11.2V

OMEGA = 1795C

Will remain at this setpoint over the weekend.


 Monday, May 08, 2017, 08:59

TGHT = 685A, 11.08V

TBHT = 230A, 3.24V

IGP1 = 1.98e-7 Torr

OMEGA has lowered to 1342C

Evap2 sat at max setpoints over the wknd.

Will check window port before cooling...

 

*UPDATE ON TRIP-OFF*

A closer look into the details using archives [see photos attached]:

TP tripped off TBHT and TGHT at ~8e-5Torr

Anything in the evaporator requires ~1hr to cool before turning things off.

In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.

Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.

As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.

This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.

In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.


 Tuesday, May 09, 2017, 09:16

TGHT = 685A, 11.04V

TGHT power supply = 686A, 11.31V

TBHT = 230A, 3.24V

TBHT power supply = 236A, 3.32V

IGP1 = 1.6e-7 Torr

IGP1 direct readout = 2.3e-7 mbar

IGP2 = 6.8e-8 Torr

IGP2 direct readout = 8.46e-8 Torr

Evap2 reached max setpoint friday afternoon.

Window clearly coated - see attached photo.

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, May 10, 2017, 09:18

Vented in air and opened up this morning.

Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C

Target looks good! 

One sample disc removed for SEM.

When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo

Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests


 

 

  369   Thursday, May 11, 2017, 11:30 Laura Lambert   MaintenanceNew Ion Gauge for IGP2

 Thursday, May 11, 2017, 11:25

IGP2 has been having problems where sometimes it turns off and requires simply unplugging and plugging back in.

Ion gauge has been replaced.

At first the vacuum box appeared red on epics and when attempting to reset everything nothing would work and the backing pump would try and turn on then timeout.

Apparently this new ion gauge draws slightly more than the old one and this blew a fuse in the PLC.

Old fuse was 2A, so a new 3A fuse has been replaced - seems to be working fine now. 


 

  368   Thursday, May 11, 2017, 11:25 Laura LambertEmpty41369-10HP-FEBIAD-CTLDoneRUSH! Sintering TaC coated container for SiC#36

 Thursday, May 11, 2017, 11:21

Turns out SiC HP-FEBIAD that has finished conditioning is loaded in the wrong container and it should be a SiC HP-FEBIAD cold transfer line...so rush on new target.

Container coated with TaC using new method: Ends taped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 1x heatshield around each side of cooling fins, not incl center block.

Loaded into EVAP2 and currently pumping down.


 Thursday, May 11, 2017, 13:40

IGP1 = 1.85e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

IGP1 = 3.2e-6 Torr

IGP2 = 4.2e-6 Torr

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C

OMEGA slope = 0.98


 Friday, May 12, 2017, 07:57

IGP1 = 4.3e-7 Torr.

IGP2 = 4.4e-7 Torr

TGHT = 233A, 2.8V

TBHT = 130A, 1.6V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Friday, May 12, 2017, 08:54

Comparing direct readouts with epics:

IGP1: direct = 1.9e-6 Torr; epics = 1.3e-6 Torr

IGP2: direct = 1.55e-6 Torr; epics = 1.4e-6 Torr

TGHT: direct = 320A, 4.38V; epics = 321A, 4.19V

TBHT: direct = 181A, 2.40V; epics = 178A, 2.34V


 Friday, May 12, 2017, 10:28

IGP1 = 1.07e-6 Torr

IGP2 = 1.15e-6 Torr

TGHT = 450A, 6.37V

TBHT = 230A, 3.21V

OMEGA = 1197C

Increasing max setpoint of TGHT = 700A


 Friday, May 12, 2017, 13:06

IGP1 = 2.4e-6 Torr

IGP2 = 2.5e-6 Torr

TGHT = 696A, 11.21V

TBHT = 233A, 3.26V

OMEGA = 1758C

Increasing max setpoint of TGHT = 800A


 Friday, May 12, 2017, 13:32

TGHT maxed out at 715A but continued ramping.

This was noticed when current set of TGHT = 750A but readout = 715A

This is due to max voltage limit = 12.0V and readout =11.58V

Increasing TGHT max setpoint to 14.0V and restarting auto ramp from 714A


 Friday, May 12, 2017, 14:45

Container has reached max setpoint of ~1900C

TGHT setpoint = 775A

TGHT = 769A, 12.54V

TBHT = 233A, 3.28V

IGP1 = 2.94e-6 Torr

IGP2 = 2.99e-6 Torr

OMEGA = 1912C

Will remain at max setpoint over weekend.

See attached photos of temperature measurements using MIKRON while TGHT current set point = 770A.

Photos are not super accurate but good as a rough idea.

Ex. for left side the point in the camera is actually pointed slightly closer to the end of the container but in the photo it looks more centered.


Saturday, May 13, 2017, 10:52 by Anders

Ramping down heaters. Temp 1912 C. Vacuum IGP1 = 5.4e-7 Torr


Monday, May 15, 2017, 13:10

Vented in air and taken out this a.m.

Target container looks good. 

Fully sintered coating.


 

Attachment 1: LS_during_TaC_sintering.jpg
LS_during_TaC_sintering.jpg
Attachment 2: RS_during_TaC_sintering.jpg
RS_during_TaC_sintering.jpg
  367   Thursday, May 11, 2017, 10:51 Laura LambertEmpty TARGET BOATDoneConditioning Heat Shield for IGLIS UCx#20 - test stand is down

Anders Mjos wrote:

Laura Lambert wrote:

 Wednesday, May 10, 2017, 16:05

Loaded.

HS water valves opened, no leaks detected.

Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A


 

 Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down.

 Thursday, May 11, 2017, 10:51

vented in air and opened it up this morning.

Heat shield looks good!


 

  366   Wednesday, May 10, 2017, 21:33 Anders MjosEmpty TARGET BOATIn progressConditioning Heat Shield for IGLIS UCx#20 - test stand is down

Laura Lambert wrote:

 Wednesday, May 10, 2017, 16:05

Loaded.

HS water valves opened, no leaks detected.

Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A


 

 Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down.

  365   Wednesday, May 10, 2017, 16:07 Laura LambertEmpty TARGET BOATIn progressConditioning Heat Shield for IGLIS UCx#20 - test stand is down

 Wednesday, May 10, 2017, 16:05

Loaded.

HS water valves opened, no leaks detected.

Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A


 

  364   Monday, May 08, 2017, 10:05 Laura Lambert   MaintenanceTurbo pump control box replaced

 Monday, May 08, 2017, 10:05

Turbo pump control box died last week.

Replaced with a new one.


 

  363   Wednesday, May 03, 2017, 16:10 Laura LambertSiC39530-10HP-FEBIADDoneSintering SiC#36

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

 Wednesday, May 03, 2017, 16:09

HS water valves opened, no leaks detected.

Tapped up manually to 40A.

Vacuum stable.

IGP1 = 3.6e-7 Torr

Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.


 Thursday, May 04, 2017, 08:41

Reached 300A, 230A 10hrs ago.

IGP1 = 1.5e-7 Torr

OMEGA = 1070C

Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT


 Thursday, May 04, 2017, 14:58

Back up to max setpoint that was reached before evap2 tripped off.

TGHT = 500A, 7.65V

IGP1 = 9.3e-7 Torr

OMEGA = 1450C

Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.


 Friday, May 05, 2017, 08:53

TGHT = 550A, 8.64V

IGP1 = 2.8e-7 Torr

OMEGA = 1560C

Increasing max setpoint to 600A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 11:09

TGHT = 600A, 9.58V

IGP1 = 7.3e-7 Torr

OMEGA = 1670C

Increasing max setpoint to 625A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 12:05

TGHT = 625A, 10.05V

IGP1 = 9.9e-7 Torr

OMEGA = 1710C

Increasing max setpoint to 650A at a ramping rate of 0.5A/min


 Friday, May 05, 2017, 13:13

TGHT = 650A, 10.57V

IGP1 = 1.1e-6 Torr

OMEGA  = 1740C

Mikron through left side windown on outside bottom left edge on container = 1750C

Tapping up manually to 1800C


 Friday, May 05, 2017, 13:42

Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA

TGHT = 680A, 11.08V

IGP1 = 1.6e-6 Torr

OMEGA = 1795C

MIKRON = 1795C

Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08

Currently sitting 10A above predicted required current.

After several minutes, temperature dropped a few degrees to 1790C

Window remains clear and uncoated.

Tapped up to TGHT = 685A, 11.2V

OMEGA = 1795C

Will remain at this setpoint over the weekend.


 Monday, May 08, 2017, 08:59

TGHT = 685A, 11.08V

TBHT = 230A, 3.24V

IGP1 = 1.98e-7 Torr

OMEGA has lowered to 1342C

Evap2 sat at max setpoints over the wknd.

Will check window port before cooling...

 

*UPDATE ON TRIP-OFF*

A closer look into the details using archives [see photos attached]:

TP tripped off TBHT and TGHT at ~8e-5Torr

Anything in the evaporator requires ~1hr to cool before turning things off.

In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.

Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.

As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.

This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.

In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.


 Tuesday, May 09, 2017, 09:16

TGHT = 685A, 11.04V

TGHT power supply = 686A, 11.31V

TBHT = 230A, 3.24V

TBHT power supply = 236A, 3.32V

IGP1 = 1.6e-7 Torr

IGP1 direct readout = 2.3e-7 mbar

IGP2 = 6.8e-8 Torr

IGP2 direct readout = 8.46e-8 Torr

Evap2 reached max setpoint friday afternoon.

Window clearly coated - see attached photo.

Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, May 10, 2017, 09:18

Vented in air and opened up this morning.

Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C

Target looks good! 

One sample disc removed for SEM.

When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo

Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests


 

Attachment 1: target_close_to_atm_pressure_for_~2hrs_before_BV_closed.JPG
target_close_to_atm_pressure_for_~2hrs_before_BV_closed.JPG
Attachment 2: target_in_at_0.005Torr_for_~2hrs_before_BV_closed_-_time_for_cooling.JPG
target_in_at_0.005Torr_for_~2hrs_before_BV_closed_-_time_for_cooling.JPG
Attachment 3: 20170508_150540_Richtone(HDR).jpg
20170508_150540_Richtone(HDR).jpg
Attachment 4: right_side.jpg
right_side.jpg
Attachment 5: left_side.jpg
left_side.jpg
Attachment 6: sample_removed.jpg
sample_removed.jpg
Attachment 7: sample1.jpg
sample1.jpg
Attachment 8: sample2.jpg
sample2.jpg
  362   Wednesday, May 03, 2017, 16:09 Laura LambertSiC39530-10HP-FEBIADProblems resolvedSintering SiC#36

Laura Lambert wrote:

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

 Wednesday, May 03, 2017, 16:07

Unplugging and plugging back in seemed to work now that evap2 under vacuum

IGP2 works again.

Will look into replacement ion gauge...


 

  361   Wednesday, May 03, 2017, 13:48 Laura LambertSiC39530-10HP-FEBIADProblemsSintering SiC#36

Laura Lambert wrote:

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  Wednesday, May 03, 2017, 13:33

TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.

Vacuum was starting to creep up when i came in this morning before 8am,  IGP1 was at 1.2e-5 Torr

TGHT = 500A, 7.77V

OMEGA = 1440C

Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A

Tapping the TGHT down made no difference to the vacuum.

By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.

Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.

Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.

TP control box turned off then on again, at this point the controls showed a 'fail' message.

Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.

Waiting on a new one from vacuum group...

See photos attached of striptool screenshots.


 Wednesday, May 03, 2017, 15:03

New TP control boxed installed.

Turbo pump turned on, everything pumped down.

Vacuum good, IGP1 = 6.92e-7 Torr.

IGP2 still not working, won't turn on via epics.

Tried unplugging and plugging back in...still appears red with 'fail' message...


 

Attachment 1: vacuum_trip3.JPG
vacuum_trip3.JPG
Attachment 2: vacuum_trip4.JPG
vacuum_trip4.JPG
  360   Thursday, April 27, 2017, 15:54 Laura LambertSiC39530-10HP-FEBIADIn progressSintering SiC#36

 Thursday, April 27, 2017, 14:01

Target container contains 470 discs of SiC 

Target packed length = 16cm. 

Mass of SiC(green)  = 52.13g

Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles

Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.

Sintering temp = 1800C

Chamber is currently being pumped down. 


Friday, April 28, 2017, 13:06

HS water valves turned on this morning, no leaks detected.

Tapped up manually to 40A

Waited ~3hrs , vacuum stable.

IGP1 = 4.13e-6 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

TGHT max = 400A.  TBHT max at 230A. 

Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]


 Tuesday, May 02, 2017, 09:24

IGP1 = 2.34e-6 Torr

TBHT = 230A, 3.15V

TGHT = 298A, 3.96V

OMEGA = 1030C

Vacuum stable, increasing ramping rate up to 0.5A/min


 Tuesday, May 02, 2017, 13:20

IGP1 = 1.3e-5 Torr

TGHT = 400A, 5.6V

OMEGA = 1175C

Increasing max setpoint to 500A


 

  359   Thursday, April 20, 2017, 12:45 John Wongnp-SiC TARGET BOATIn progressHigher Temp Treament: B3-92Mpa pellets

Thursday, April 20, 2017, 12:38

3 samples are loaded into the Ta boat and wrapped with heat shield (1 long piece, 3 rounds):  2x of B3-92Mpa pellets and 10% pure PAN pellet as control.  See lab book page 32 for more details.

The B3-92Mpa pellets were previously heated to 1550C (TGHT 400A/6.94V), see elog#351

Attempting to heat samples up to 1800C to determine the weight loss and shrinkage. 

Est. TGHT 480A.

OK to auto ramp to 400A at 1A/min.  Check for coating on the window. 

Chamber is currently being pumped down.


 Thursday, April 20, 2017, 14:28

Pressure 3.14e-6 Torr.  Auto ramp TGHT at 1A/min to reach 400A. 


 Friday, April 21, 2017, 10:56

TGHT at 400A/6.75V, temp at 1475C (75C/0.19V lower). 

Tapping up TGHT


 Friday, April 21, 2017, 12:32

TGHT ramped up to 530A/9.85V, temp at 1800C. 


 Friday, April 21, 2017, 15:38

TGHT dropped slightly, no coating on windows. 

Checked with Mikron, agreed with the dropped temp. 

Tapped up TGHt to 545A/10.1V to reach 1800C.  Will keep at that temp for several days.


 Wednesday, April 26, 2017, 17:06

Samples have been heated at 1800C (-25C) for 7 days now (see attachment for archiver). 

Cooling down TGHT at 1A/min.


 

Attachment 1: B3_PAN_pellets_1800c.JPG
B3_PAN_pellets_1800c.JPG
  358   Thursday, April 13, 2017, 12:03 Laura LambertSiC TARGET BOATDoneSintering SiC pellets

 Thursday, April 13, 2017, 12:01

Pellets made this morning and weighed.

Placed in a graphite boat which is placed inside a previously TaC coated boat.

Boat is wrapped with 3x Ta heat shields.

Loaded into evap2.

Chamber currently pumping down.


 Tuesday, April 18, 2017, 13:53

HS water valves were opened this morning, no leaks detected.

Tapped up manually to 100A, 1.28V

Vacuum stable.

IGP1 = 3.63e-6 Torr.

Initiating auto ramp at a rate of 1.0A/min to 150A

Final desired temperature of 1100C


 Tuesday, April 18, 2017, 14:57

TGHT = 150A, 2.08V

Still no temperature reading on OMEGA.

Vacuum stable, IGP1 = 1.16e-6 Torr.

Initiating auto ramp at the same rate of 1.0A/min up to 200A.


 Tuesday, April 18, 2017, 15:56

TGHT = 200A, 2.91V

OMEGA = 990C

IGP1 = 8.59e-7 Torr

Tapping up manually to 1100C...


 Wednesday, April 19, 2017, 08:34

TGHT = 235A, 3.47V

OMEGA = 1090C

IGP1 = 1.6e-7 Torr.

Has remained at ~1100C since 16:30 yesterday.

Intitiating auto-cool at 2.0A/min


 Thursday, April 20, 2017, 08:40

Vented in air and taken out yesterday.

Pellets look good.

No obvious colour change.


 

Attachment 1: IMG_1657.JPG
IMG_1657.JPG
Attachment 2: IMG_1659.JPG
IMG_1659.JPG
  357   Thursday, April 06, 2017, 13:16 Laura LambertEmpty40282-2TARGET BOATDoneSintering TaC coating on evap1 target boat

Laura Lambert wrote:

Laura Lambert wrote:

Laura Lambert wrote:

 Wednesday, April 05, 2017, 15:36

Coated container with TaC coating using spray technique this morning and let dry.

Wrapped with one long layer of Ta heat shield, wrapped around boat 3x

No ends to target boat

Installed in evap2 and pumping down now...


 

 Thursday, April 06, 2017, 08:56

Problems with IGP2

Won't turn on, has low voltage output.

See screenshot attached.


 

 Thursday, April 06, 2017, 11:12

Turns out it was just a bad connection.

See attached photos.


 

Thursday, April 06, 2017, 13:16

HS water valves opened, no leaks detected.

Tapped up manually to 35A

Waited almost 2hrs

IGP1 = 9.9e-7 Torr

Initiating auto-ramp at 0.2A/min to 400A

Final desired temperature = 1900C

OMEGA slope = 0.98

Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.


 Monday, April 10, 2017, 09:26

IGP1 = 1.79e-7 Torr

TGHT = 400A, 6.47V

OMEGA = 1505C

Tapping up manually to 1900C...


 Monday, April 10, 2017, 11:46

TGHT tripped off at 410A, ~1530C

Water is still on and good flow.

Vacuum was stable ~1.8e-7 Torr.

No power trips according to controls.

Not sure of reasoning behind trip.

Initially tried tapping back-up, no current was being applied.

Turned off and back on TGHT power supply - this restarted things and now works again.

Have tapped back up to 35A, vacuum still good.

Restarting auto-ramp to 400A at 1.0A/min


 Monday, April 10, 2017, 13:13

Vacuum looks good.

IGP1 = 1.1e-7 Torr

TGHT = 127A, 1.30V

Increasing ramping rate to 2.0A/min


 Monday, April 10, 2017, 16:08

IGP1 = 1.5e-7 Torr

TGHT = 400A, 6.24V

OMEGA = 1510V

Increasing auto ramp setpoint to 450A at a rate of 0.2A/min


 Wednesday, April 12, 2017, 11:06

IGP1 = 2.96e-7 Torr

TGHT = 555A, 9.74V

OMEGA = 1935C

Has remained at max setpoints overnight.

Initiating auto-cool at 2.0A/min


 Thursday, April 13, 2017, 11:59

vented in air and opened up this morning.

container looks good.

see photo attached.


 

Attachment 1: IMG_1653.JPG
IMG_1653.JPG
  356   Thursday, April 06, 2017, 11:15 Laura LambertEmpty TARGET BOATProblems resolvedSintering TaC coating on evap1 target boat

Laura Lambert wrote:

Laura Lambert wrote:

 Wednesday, April 05, 2017, 15:36

Coated container with TaC coating using spray technique this morning and let dry.

Wrapped with one long layer of Ta heat shield, wrapped around boat 3x

No ends to target boat

Installed in evap2 and pumping down now...


 

 Thursday, April 06, 2017, 08:56

Problems with IGP2

Won't turn on, has low voltage output.

See screenshot attached.


 

 Thursday, April 06, 2017, 11:12

Turns out it was just a bad connection.

See attached photos.


 

Attachment 1: IMG_1615.JPG
IMG_1615.JPG
Attachment 2: IMG_1611.JPG
IMG_1611.JPG
  355   Thursday, April 06, 2017, 08:57 Laura LambertEmpty TARGET BOATProblemsSintering TaC coating on evap1 target boat

Laura Lambert wrote:

 Wednesday, April 05, 2017, 15:36

Coated container with TaC coating using spray technique this morning and let dry.

Wrapped with one long layer of Ta heat shield, wrapped around boat 3x

No ends to target boat

Installed in evap2 and pumping down now...


 

 Thursday, April 06, 2017, 08:56

Problems with IGP2

Won't turn on, has low voltage output.

See screenshot attached.


 

Attachment 1: Capture.JPG
Capture.JPG
  354   Wednesday, April 05, 2017, 15:42 Laura LambertEmpty TARGET BOATIn progressSintering TaC coating on evap1 target boat

 Wednesday, April 05, 2017, 15:36

Coated container with TaC coating using spray technique this morning and let dry.

Wrapped with one long layer of Ta heat shield, wrapped around boat 3x

No ends to target boat

Installed in evap2 and pumping down now...


 

  353   Friday, March 31, 2017, 12:22 John Wongnp-SiC TARGET BOATIn progressThermo test: B3 Pellets (13.3K-PSI)

Friday, March 31, 2017, 12:21

Two compressed pellets loaded into the target boat and wrapped with Ta foil.  (see lab book p32 for details).

Chamber is pumping down.

Desired temp 1550C, TGHT expected to be around 400A.


 Friday, March 31, 2017, 16:31

Auto-ramp at 0.5A/min to reach 350A.


 Saturday, April 01, 2017, 12:30

TGHT reached to 350A/5.7V, temp around 1200C - notice voltage is much lower than previous process (ID 351), possible target/heat shield shorted therefore lower temp observed. (This should not cause any damage to the container.) 

Continue to ramp up to 400A.  Notice some evolution of gasses similar to the previous process (ID351) during ramping up of TGHT around 220A . (see attachment1)


 Saturday, April 01, 2017, 13:52

TGHT reached to 400A/6.7V; temp stabilized at 1400C. 

Tap up to 1550, TGHT 456A/8.08V (3.7KW, about 1KW higher than before).

Pressure coming down (see attachment 2)

Hold temp for several days.


 Saturday, April 01, 2017, 17:22

Temp went up by 10C. Lowered TGHT to 450A.


 

Attachment 1: heating_curve_00.JPG
heating_curve_00.JPG
Attachment 2: heating_curve_13PSI_pellets_01.JPG
heating_curve_13PSI_pellets_01.JPG
  352   Monday, March 13, 2017, 15:34 Anders MjosTa41790-4LP-SISDoneConditioning Ta#51

Target container wrapped in 3x heat shield foils and installed by JW

 Monday, March 13, 2017, 15:33: Opened water for HS. Vacuum stable at IG1 1E-6 T 

Monday, March 13, 2017, 15:48: TGHT / TBHT to 30 / 15 A.

Monday, March 13, 2017, 15:54: Started auto-ramping to TGHT / TBHT 150 / 75 A at 1 / 0.5 A/min. Good/bad vacuum 3 / 4 E-5 Torr


Tuesday, March 14, 2017, 08:23: Continue auto-ramping to TGHT / TBHT 300 / 150 A. Vacuum stable at IG1 2.3E-7 T 

Tuesday, March 14, 2017, 11:18: Continue auto-ramping to TGHT / TBHT 350 / 200 A. Vacuum stable at IG1 3.8E-7 T 


Wednesday, March 15, 2017, 08:31: Continue auto-ramping to TGHT 375. Vacuum stable at IG1 2.5E-7 T. Omega at 1500 C

Wednesday, March 15, 2017, 16:34: Continue auto-ramping to TGHT 500. Vacuum increased to IG1 5.5E-7 T. Omega at 1887 C


Thursday, March 16, 2017, 08:34: Continue auto-ramping to TGHT 520. Vacuum increased to IG1 3.3E-7 T. Omega at 1888 C

Thursday, March 16, 2017, 08:48: TGHT at 521 A 8.99 V. Omega at 1899 C


Friday, March 17, 2017, 08:25: TGHT at 521 A 8.88 V. Omega at 1886 C. Vacuum IG1 2.5E-7 Torr

Ramping down


Wednesday, March 22, 2017, 08:42: Turbo pump stopped

  351   Saturday, March 11, 2017, 11:58 John Wongnp-SiC TARGET BOATDoneThermo test B3 Pellets

Friday, March 10, 2017, 17:29

Three B3 pellets are loaded into the container for thermo test. 

(see lab book1 Pg 26, 28-30 for more detail about the materials)

Desired temp ~1500C; one long-sheet of Ta foil is used, est 400A. 

Auto ramping 0.5A/min to 300A first.  Check later...


 Saturday, March 11, 2017, 11:58

Increased TGHT from 300A to 350A last night at ramping rate of 0.5A/min.

Tapped up further from 350A to 400A, 6.92V (2.8kW), Temp measured at ~1550C. 

Pressure peaked at 1.5e-6 Torr and coming down when ramping TGHT from 350A to 400A. (see attachment1)

Will remain at the current.  Continue monitoring..


 Monday, March 13, 2017, 01:14

Temp was held at 1550C for about 1.5days. Vac stabilized at 3.08e-7 torr.  TGHT 400A/6.94V.

Initiated cooling at 1A/min. 

Next, Materials inspection.


 Monday, March 13, 2017, 11:24

Target has been at room temp for about 4 hours.  Venting chamber.


 

Attachment 1: heating_curve_900PSI_pellet.JPG
heating_curve_900PSI_pellet.JPG
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