ID |
Date |
Author |
Target Material |
Target Oven W.O# |
Source |
Status |
Subject |
370
|
Thursday, May 11, 2017, 11:36 |
Laura Lambert | SiC | 39530-10 | HP-FEBIAD | Done | Sintering SiC#36 - not SiC#36: now back-up [SiC#36 should be HP-FEBIAD-CTL!!!] |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good! 
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
|
|
369
|
Thursday, May 11, 2017, 11:30 |
Laura Lambert | | | | Maintenance | New Ion Gauge for IGP2 | Thursday, May 11, 2017, 11:25
IGP2 has been having problems where sometimes it turns off and requires simply unplugging and plugging back in.
Ion gauge has been replaced.
At first the vacuum box appeared red on epics and when attempting to reset everything nothing would work and the backing pump would try and turn on then timeout.
Apparently this new ion gauge draws slightly more than the old one and this blew a fuse in the PLC.
Old fuse was 2A, so a new 3A fuse has been replaced - seems to be working fine now.
|
368
|
Thursday, May 11, 2017, 11:25 |
Laura Lambert | Empty | 41369-10 | HP-FEBIAD-CTL | Done | RUSH! Sintering TaC coated container for SiC#36 | Thursday, May 11, 2017, 11:21
Turns out SiC HP-FEBIAD that has finished conditioning is loaded in the wrong container and it should be a SiC HP-FEBIAD cold transfer line...so rush on new target.
Container coated with TaC using new method: Ends taped off, with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'
Container is wrapped with 1x heatshield around each side of cooling fins, not incl center block.
Loaded into EVAP2 and currently pumping down.
Thursday, May 11, 2017, 13:40
IGP1 = 1.85e-6 Torr.
HS water valves opened.
No leaks detected.
Tapped up manually to 35A.
Vacuum stable.
IGP1 = 3.2e-6 Torr
IGP2 = 4.2e-6 Torr
Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C
OMEGA slope = 0.98
Friday, May 12, 2017, 07:57
IGP1 = 4.3e-7 Torr.
IGP2 = 4.4e-7 Torr
TGHT = 233A, 2.8V
TBHT = 130A, 1.6V
Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Friday, May 12, 2017, 08:54
Comparing direct readouts with epics:
IGP1: direct = 1.9e-6 Torr; epics = 1.3e-6 Torr
IGP2: direct = 1.55e-6 Torr; epics = 1.4e-6 Torr
TGHT: direct = 320A, 4.38V; epics = 321A, 4.19V
TBHT: direct = 181A, 2.40V; epics = 178A, 2.34V
Friday, May 12, 2017, 10:28
IGP1 = 1.07e-6 Torr
IGP2 = 1.15e-6 Torr
TGHT = 450A, 6.37V
TBHT = 230A, 3.21V
OMEGA = 1197C
Increasing max setpoint of TGHT = 700A
Friday, May 12, 2017, 13:06
IGP1 = 2.4e-6 Torr
IGP2 = 2.5e-6 Torr
TGHT = 696A, 11.21V
TBHT = 233A, 3.26V
OMEGA = 1758C
Increasing max setpoint of TGHT = 800A
Friday, May 12, 2017, 13:32
TGHT maxed out at 715A but continued ramping.
This was noticed when current set of TGHT = 750A but readout = 715A
This is due to max voltage limit = 12.0V and readout =11.58V
Increasing TGHT max setpoint to 14.0V and restarting auto ramp from 714A
Friday, May 12, 2017, 14:45
Container has reached max setpoint of ~1900C
TGHT setpoint = 775A
TGHT = 769A, 12.54V
TBHT = 233A, 3.28V
IGP1 = 2.94e-6 Torr
IGP2 = 2.99e-6 Torr
OMEGA = 1912C
Will remain at max setpoint over weekend.
See attached photos of temperature measurements using MIKRON while TGHT current set point = 770A.
Photos are not super accurate but good as a rough idea.
Ex. for left side the point in the camera is actually pointed slightly closer to the end of the container but in the photo it looks more centered.
Saturday, May 13, 2017, 10:52 by Anders
Ramping down heaters. Temp 1912 C. Vacuum IGP1 = 5.4e-7 Torr
Monday, May 15, 2017, 13:10
Vented in air and taken out this a.m.
Target container looks good.
Fully sintered coating.
|
Attachment 1: LS_during_TaC_sintering.jpg
|
|
Attachment 2: RS_during_TaC_sintering.jpg
|
|
367
|
Thursday, May 11, 2017, 10:51 |
Laura Lambert | Empty | | TARGET BOAT | Done | Conditioning Heat Shield for IGLIS UCx#20 - test stand is down |
Anders Mjos wrote: |
Laura Lambert wrote: |
Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
|
Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down.
|
Thursday, May 11, 2017, 10:51
vented in air and opened it up this morning.
Heat shield looks good!
|
366
|
Wednesday, May 10, 2017, 21:33 |
Anders Mjos | Empty | | TARGET BOAT | In progress | Conditioning Heat Shield for IGLIS UCx#20 - test stand is down |
Laura Lambert wrote: |
Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
|
Wednesday, May 10, 2017, 21:31: TGHT at 580 A for 1 h. Vacuum came down to 1.4E-6 Torr. TGHT voltage stable. Ramping down. |
365
|
Wednesday, May 10, 2017, 16:07 |
Laura Lambert | Empty | | TARGET BOAT | In progress | Conditioning Heat Shield for IGLIS UCx#20 - test stand is down | Wednesday, May 10, 2017, 16:05
Loaded.
HS water valves opened, no leaks detected.
Started auto-ramp at a rate of 1A/30sec to a final setpoint of 580A
|
364
|
Monday, May 08, 2017, 10:05 |
Laura Lambert | | | | Maintenance | Turbo pump control box replaced | Monday, May 08, 2017, 10:05
Turbo pump control box died last week.
Replaced with a new one.
|
363
|
Wednesday, May 03, 2017, 16:10 |
Laura Lambert | SiC | 39530-10 | HP-FEBIAD | Done | Sintering SiC#36 |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
Wednesday, May 03, 2017, 16:09
HS water valves opened, no leaks detected.
Tapped up manually to 40A.
Vacuum stable.
IGP1 = 3.6e-7 Torr
Initiated auto-ramp at 1.0A/min and 0.5A/min to 300A and 230A for the TGHT and TBHT respectively.
Thursday, May 04, 2017, 08:41
Reached 300A, 230A 10hrs ago.
IGP1 = 1.5e-7 Torr
OMEGA = 1070C
Increasing max setpoint to 500A at a rate of 0.5A/min for TGHT
Thursday, May 04, 2017, 14:58
Back up to max setpoint that was reached before evap2 tripped off.
TGHT = 500A, 7.65V
IGP1 = 9.3e-7 Torr
OMEGA = 1450C
Increasing max setpoint to 550A, ramping up at a lower rate of 0.2A/min since this will be done overnight.
Friday, May 05, 2017, 08:53
TGHT = 550A, 8.64V
IGP1 = 2.8e-7 Torr
OMEGA = 1560C
Increasing max setpoint to 600A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 11:09
TGHT = 600A, 9.58V
IGP1 = 7.3e-7 Torr
OMEGA = 1670C
Increasing max setpoint to 625A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 12:05
TGHT = 625A, 10.05V
IGP1 = 9.9e-7 Torr
OMEGA = 1710C
Increasing max setpoint to 650A at a ramping rate of 0.5A/min
Friday, May 05, 2017, 13:13
TGHT = 650A, 10.57V
IGP1 = 1.1e-6 Torr
OMEGA = 1740C
Mikron through left side windown on outside bottom left edge on container = 1750C
Tapping up manually to 1800C
Friday, May 05, 2017, 13:42
Adjusted slope to 1.09 so same spot on leg using MIKRON = OMEGA
TGHT = 680A, 11.08V
IGP1 = 1.6e-6 Torr
OMEGA = 1795C
MIKRON = 1795C
Plotting a temperature curve, the predicted required current to reach 1800C was 670A using a slope of 1.08
Currently sitting 10A above predicted required current.
After several minutes, temperature dropped a few degrees to 1790C
Window remains clear and uncoated.
Tapped up to TGHT = 685A, 11.2V
OMEGA = 1795C
Will remain at this setpoint over the weekend.
Monday, May 08, 2017, 08:59
TGHT = 685A, 11.08V
TBHT = 230A, 3.24V
IGP1 = 1.98e-7 Torr
OMEGA has lowered to 1342C
Evap2 sat at max setpoints over the wknd.
Will check window port before cooling...
*UPDATE ON TRIP-OFF*
A closer look into the details using archives [see photos attached]:
TP tripped off TBHT and TGHT at ~8e-5Torr
Anything in the evaporator requires ~1hr to cool before turning things off.
In this scenario, the target was @ ~1440C. so ~30min post TP trip, the target may still be at ~1000C.
Anything above 0.02Torr could be close enough to atmopheric pressure that this would be cooling too fast and could lead to breaking the target/ cracking the Ta metal.
As one can see in the screenshots attached, the vacuum lingered around 0.005Torr for ~2hrs before anything was done.
This provided enough time for the target to cool before it was introduced to atmospheric pressure when the BV was closed when trying to figure out the problem.
In summary, the target 'should' be OK...will inspect target further when removed from the evaporator.
Tuesday, May 09, 2017, 09:16
TGHT = 685A, 11.04V
TGHT power supply = 686A, 11.31V
TBHT = 230A, 3.24V
TBHT power supply = 236A, 3.32V
IGP1 = 1.6e-7 Torr
IGP1 direct readout = 2.3e-7 mbar
IGP2 = 6.8e-8 Torr
IGP2 direct readout = 8.46e-8 Torr
Evap2 reached max setpoint friday afternoon.
Window clearly coated - see attached photo.
Initiating auto cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Wednesday, May 10, 2017, 09:18
Vented in air and opened up this morning.
Inspected container carefully for any cracks/ marks due to TP tripping off at 1450C
Target looks good! 
One sample disc removed for SEM.
When removing disc for sample, the SiC came off the graphite backing and just SiC flake came out - see photo
Photos attached showing inside container with no Si crystal formation/ good clear path all the way through target and sample removed for tests
|
Attachment 1: target_close_to_atm_pressure_for_~2hrs_before_BV_closed.JPG
|
|
Attachment 2: target_in_at_0.005Torr_for_~2hrs_before_BV_closed_-_time_for_cooling.JPG
|
|
Attachment 3: 20170508_150540_Richtone(HDR).jpg
|
|
Attachment 4: right_side.jpg
|
|
Attachment 5: left_side.jpg
|
|
Attachment 6: sample_removed.jpg
|
|
Attachment 7: sample1.jpg
|
|
Attachment 8: sample2.jpg
|
|
362
|
Wednesday, May 03, 2017, 16:09 |
Laura Lambert | SiC | 39530-10 | HP-FEBIAD | Problems resolved | Sintering SiC#36 |
Laura Lambert wrote: |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Wednesday, May 03, 2017, 16:07
Unplugging and plugging back in seemed to work now that evap2 under vacuum
IGP2 works again.
Will look into replacement ion gauge...
|
361
|
Wednesday, May 03, 2017, 13:48 |
Laura Lambert | SiC | 39530-10 | HP-FEBIAD | Problems | Sintering SiC#36 |
Laura Lambert wrote: |
Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
Wednesday, May 03, 2017, 13:33
TGHT had remained at 500A for 16hrs, vacuum had initially come down nicely.
Vacuum was starting to creep up when i came in this morning before 8am, IGP1 was at 1.2e-5 Torr
TGHT = 500A, 7.77V
OMEGA = 1440C
Around 8:30 vacuum started to spike, so the TGHT was tapped down rapidly to 450A
Tapping the TGHT down made no difference to the vacuum.
By the time 450A was hit, it was too late and the spike in vacuum caused the evaporator to trip off.
Turbo pump in epics showed on, turbo pump showed on according to TP direct controls.
Everything was shut off and the venting tapped, this made it obvious the turbo pump was already off as there was no ramping down noises from the turbo pump.
TP control box turned off then on again, at this point the controls showed a 'fail' message.
Turns out the turbo pump control box was fried and that's what had caused the turbo pump to fail with no notice in epics causing the vacuum to spontaneously spike.
Waiting on a new one from vacuum group...
See photos attached of striptool screenshots.
Wednesday, May 03, 2017, 15:03
New TP control boxed installed.
Turbo pump turned on, everything pumped down.
Vacuum good, IGP1 = 6.92e-7 Torr.
IGP2 still not working, won't turn on via epics.
Tried unplugging and plugging back in...still appears red with 'fail' message...
|
Attachment 1: vacuum_trip3.JPG
|
|
Attachment 2: vacuum_trip4.JPG
|
|
360
|
Thursday, April 27, 2017, 15:54 |
Laura Lambert | SiC | 39530-10 | HP-FEBIAD | In progress | Sintering SiC#36 | Thursday, April 27, 2017, 14:01
Target container contains 470 discs of SiC
Target packed length = 16cm.
Mass of SiC(green) = 52.13g
Discs in target are arranged as follows: 5singles / 1pack / 65singles / 1pack / 75singles / 1pack / 75singles / 2packs / 75singles / 1pack / 75singles / 1pack / 55singles / 1pack / 5singles
Container is wrapped with 1x heatshield around each side of cooling fins; no end caps are inserted yet - coated spring inserted both sides to hold discs in place.
Sintering temp = 1800C
Chamber is currently being pumped down.
Friday, April 28, 2017, 13:06
HS water valves turned on this morning, no leaks detected.
Tapped up manually to 40A
Waited ~3hrs , vacuum stable.
IGP1 = 4.13e-6 Torr
Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.
TGHT max = 400A. TBHT max at 230A.
Slope on OMEGA = 1.08 [see elog i.d. # 326 for reasoning behind OMEGA slope choice]
Tuesday, May 02, 2017, 09:24
IGP1 = 2.34e-6 Torr
TBHT = 230A, 3.15V
TGHT = 298A, 3.96V
OMEGA = 1030C
Vacuum stable, increasing ramping rate up to 0.5A/min
Tuesday, May 02, 2017, 13:20
IGP1 = 1.3e-5 Torr
TGHT = 400A, 5.6V
OMEGA = 1175C
Increasing max setpoint to 500A
|
359
|
Thursday, April 20, 2017, 12:45 |
John Wong | np-SiC | | TARGET BOAT | In progress | Higher Temp Treament: B3-92Mpa pellets | Thursday, April 20, 2017, 12:38
3 samples are loaded into the Ta boat and wrapped with heat shield (1 long piece, 3 rounds): 2x of B3-92Mpa pellets and 10% pure PAN pellet as control. See lab book page 32 for more details.
The B3-92Mpa pellets were previously heated to 1550C (TGHT 400A/6.94V), see elog#351
Attempting to heat samples up to 1800C to determine the weight loss and shrinkage.
Est. TGHT 480A.
OK to auto ramp to 400A at 1A/min. Check for coating on the window.
Chamber is currently being pumped down.
Thursday, April 20, 2017, 14:28
Pressure 3.14e-6 Torr. Auto ramp TGHT at 1A/min to reach 400A.
Friday, April 21, 2017, 10:56
TGHT at 400A/6.75V, temp at 1475C (75C/0.19V lower).
Tapping up TGHT
Friday, April 21, 2017, 12:32
TGHT ramped up to 530A/9.85V, temp at 1800C.
Friday, April 21, 2017, 15:38
TGHT dropped slightly, no coating on windows.
Checked with Mikron, agreed with the dropped temp.
Tapped up TGHt to 545A/10.1V to reach 1800C. Will keep at that temp for several days.
Wednesday, April 26, 2017, 17:06
Samples have been heated at 1800C (-25C) for 7 days now (see attachment for archiver).
Cooling down TGHT at 1A/min.
|
Attachment 1: B3_PAN_pellets_1800c.JPG
|
|
358
|
Thursday, April 13, 2017, 12:03 |
Laura Lambert | SiC | | TARGET BOAT | Done | Sintering SiC pellets | Thursday, April 13, 2017, 12:01
Pellets made this morning and weighed.
Placed in a graphite boat which is placed inside a previously TaC coated boat.
Boat is wrapped with 3x Ta heat shields.
Loaded into evap2.
Chamber currently pumping down.
Tuesday, April 18, 2017, 13:53
HS water valves were opened this morning, no leaks detected.
Tapped up manually to 100A, 1.28V
Vacuum stable.
IGP1 = 3.63e-6 Torr.
Initiating auto ramp at a rate of 1.0A/min to 150A
Final desired temperature of 1100C
Tuesday, April 18, 2017, 14:57
TGHT = 150A, 2.08V
Still no temperature reading on OMEGA.
Vacuum stable, IGP1 = 1.16e-6 Torr.
Initiating auto ramp at the same rate of 1.0A/min up to 200A.
Tuesday, April 18, 2017, 15:56
TGHT = 200A, 2.91V
OMEGA = 990C
IGP1 = 8.59e-7 Torr
Tapping up manually to 1100C...
Wednesday, April 19, 2017, 08:34
TGHT = 235A, 3.47V
OMEGA = 1090C
IGP1 = 1.6e-7 Torr.
Has remained at ~1100C since 16:30 yesterday.
Intitiating auto-cool at 2.0A/min
Thursday, April 20, 2017, 08:40
Vented in air and taken out yesterday.
Pellets look good.
No obvious colour change.
|
Attachment 1: IMG_1657.JPG
|
|
Attachment 2: IMG_1659.JPG
|
|
357
|
Thursday, April 06, 2017, 13:16 |
Laura Lambert | Empty | 40282-2 | TARGET BOAT | Done | Sintering TaC coating on evap1 target boat |
Laura Lambert wrote: |
Laura Lambert wrote: |
Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
|
Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
|
Thursday, April 06, 2017, 11:12
Turns out it was just a bad connection.
See attached photos.
|
Thursday, April 06, 2017, 13:16
HS water valves opened, no leaks detected.
Tapped up manually to 35A
Waited almost 2hrs
IGP1 = 9.9e-7 Torr
Initiating auto-ramp at 0.2A/min to 400A
Final desired temperature = 1900C
OMEGA slope = 0.98
Good vac at 3.0e-5, bad vac at 4.0e-5 Torr.
Monday, April 10, 2017, 09:26
IGP1 = 1.79e-7 Torr
TGHT = 400A, 6.47V
OMEGA = 1505C
Tapping up manually to 1900C...
Monday, April 10, 2017, 11:46
TGHT tripped off at 410A, ~1530C
Water is still on and good flow.
Vacuum was stable ~1.8e-7 Torr.
No power trips according to controls.
Not sure of reasoning behind trip.
Initially tried tapping back-up, no current was being applied.
Turned off and back on TGHT power supply - this restarted things and now works again.
Have tapped back up to 35A, vacuum still good.
Restarting auto-ramp to 400A at 1.0A/min
Monday, April 10, 2017, 13:13
Vacuum looks good.
IGP1 = 1.1e-7 Torr
TGHT = 127A, 1.30V
Increasing ramping rate to 2.0A/min
Monday, April 10, 2017, 16:08
IGP1 = 1.5e-7 Torr
TGHT = 400A, 6.24V
OMEGA = 1510V
Increasing auto ramp setpoint to 450A at a rate of 0.2A/min
Wednesday, April 12, 2017, 11:06
IGP1 = 2.96e-7 Torr
TGHT = 555A, 9.74V
OMEGA = 1935C
Has remained at max setpoints overnight.
Initiating auto-cool at 2.0A/min
Thursday, April 13, 2017, 11:59
vented in air and opened up this morning.
container looks good.
see photo attached.
|
Attachment 1: IMG_1653.JPG
|
|
356
|
Thursday, April 06, 2017, 11:15 |
Laura Lambert | Empty | | TARGET BOAT | Problems resolved | Sintering TaC coating on evap1 target boat |
Laura Lambert wrote: |
Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
|
Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
|
Thursday, April 06, 2017, 11:12
Turns out it was just a bad connection.
See attached photos.
|
Attachment 1: IMG_1615.JPG
|
|
Attachment 2: IMG_1611.JPG
|
|
355
|
Thursday, April 06, 2017, 08:57 |
Laura Lambert | Empty | | TARGET BOAT | Problems | Sintering TaC coating on evap1 target boat |
Laura Lambert wrote: |
Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
|
Thursday, April 06, 2017, 08:56
Problems with IGP2
Won't turn on, has low voltage output.
See screenshot attached.
|
Attachment 1: Capture.JPG
|
|
354
|
Wednesday, April 05, 2017, 15:42 |
Laura Lambert | Empty | | TARGET BOAT | In progress | Sintering TaC coating on evap1 target boat | Wednesday, April 05, 2017, 15:36
Coated container with TaC coating using spray technique this morning and let dry.
Wrapped with one long layer of Ta heat shield, wrapped around boat 3x
No ends to target boat
Installed in evap2 and pumping down now...
|
353
|
Friday, March 31, 2017, 12:22 |
John Wong | np-SiC | | TARGET BOAT | In progress | Thermo test: B3 Pellets (13.3K-PSI) | Friday, March 31, 2017, 12:21
Two compressed pellets loaded into the target boat and wrapped with Ta foil. (see lab book p32 for details).
Chamber is pumping down.
Desired temp 1550C, TGHT expected to be around 400A.
Friday, March 31, 2017, 16:31
Auto-ramp at 0.5A/min to reach 350A.
Saturday, April 01, 2017, 12:30
TGHT reached to 350A/5.7V, temp around 1200C - notice voltage is much lower than previous process (ID 351), possible target/heat shield shorted therefore lower temp observed. (This should not cause any damage to the container.)
Continue to ramp up to 400A. Notice some evolution of gasses similar to the previous process (ID351) during ramping up of TGHT around 220A . (see attachment1)
Saturday, April 01, 2017, 13:52
TGHT reached to 400A/6.7V; temp stabilized at 1400C.
Tap up to 1550, TGHT 456A/8.08V (3.7KW, about 1KW higher than before).
Pressure coming down (see attachment 2)
Hold temp for several days.
Saturday, April 01, 2017, 17:22
Temp went up by 10C. Lowered TGHT to 450A.
|
Attachment 1: heating_curve_00.JPG
|
|
Attachment 2: heating_curve_13PSI_pellets_01.JPG
|
|
352
|
Monday, March 13, 2017, 15:34 |
Anders Mjos | Ta | 41790-4 | LP-SIS | Done | Conditioning Ta#51 | Target container wrapped in 3x heat shield foils and installed by JW
Monday, March 13, 2017, 15:33: Opened water for HS. Vacuum stable at IG1 1E-6 T
Monday, March 13, 2017, 15:48: TGHT / TBHT to 30 / 15 A.
Monday, March 13, 2017, 15:54: Started auto-ramping to TGHT / TBHT 150 / 75 A at 1 / 0.5 A/min. Good/bad vacuum 3 / 4 E-5 Torr
Tuesday, March 14, 2017, 08:23: Continue auto-ramping to TGHT / TBHT 300 / 150 A. Vacuum stable at IG1 2.3E-7 T
Tuesday, March 14, 2017, 11:18: Continue auto-ramping to TGHT / TBHT 350 / 200 A. Vacuum stable at IG1 3.8E-7 T
Wednesday, March 15, 2017, 08:31: Continue auto-ramping to TGHT 375. Vacuum stable at IG1 2.5E-7 T. Omega at 1500 C
Wednesday, March 15, 2017, 16:34: Continue auto-ramping to TGHT 500. Vacuum increased to IG1 5.5E-7 T. Omega at 1887 C
Thursday, March 16, 2017, 08:34: Continue auto-ramping to TGHT 520. Vacuum increased to IG1 3.3E-7 T. Omega at 1888 C
Thursday, March 16, 2017, 08:48: TGHT at 521 A 8.99 V. Omega at 1899 C
Friday, March 17, 2017, 08:25: TGHT at 521 A 8.88 V. Omega at 1886 C. Vacuum IG1 2.5E-7 Torr
Ramping down
Wednesday, March 22, 2017, 08:42: Turbo pump stopped |
351
|
Saturday, March 11, 2017, 11:58 |
John Wong | np-SiC | | TARGET BOAT | Done | Thermo test B3 Pellets | Friday, March 10, 2017, 17:29
Three B3 pellets are loaded into the container for thermo test.
(see lab book1 Pg 26, 28-30 for more detail about the materials)
Desired temp ~1500C; one long-sheet of Ta foil is used, est 400A.
Auto ramping 0.5A/min to 300A first. Check later...
Saturday, March 11, 2017, 11:58
Increased TGHT from 300A to 350A last night at ramping rate of 0.5A/min.
Tapped up further from 350A to 400A, 6.92V (2.8kW), Temp measured at ~1550C.
Pressure peaked at 1.5e-6 Torr and coming down when ramping TGHT from 350A to 400A. (see attachment1)
Will remain at the current. Continue monitoring..
Monday, March 13, 2017, 01:14
Temp was held at 1550C for about 1.5days. Vac stabilized at 3.08e-7 torr. TGHT 400A/6.94V.
Initiated cooling at 1A/min.
Next, Materials inspection.
Monday, March 13, 2017, 11:24
Target has been at room temp for about 4 hours. Venting chamber.
|
Attachment 1: heating_curve_900PSI_pellet.JPG
|
|
|