The following work was done on June 18 2015:

- Finished cleaning and polishing all water blocks on module side (white felt with isopropyl, then buffing material with isopropyl, then canned air).  Heat shield waterblock re-done because water marks visible (white scotchbrite, white felt w/ isopropyl, buffing material w/ isopropyl, then canned air).  All surfaces looked very good, no lint or scratches visible.  
- Tray installed using installation jig (jig was very difficult to slide on hot cell table).  Window circuit waterline bracket tube retaining screws had to be removed for the sourcetray to clear the module frame.  Optics tray locating mushroom on source tray rubbed against the module side waterblock jig and was pushed past.  Gas lines were held clear of the source tray with the manipulator as the it went in.  The nut on the source tray side water block guide pin had to be loosened to facilitate complete insertion of the source tray.
- Connection of waterblocks for circuits D, C, B, A, Febiad Coil 2 were done in the sequence listed with no issues
- Extraction electrode and heat shield water blocks could not be done up initially because the locking tabs could not be undone (interference with module side jig bracket)
- Ground electrode waterblock connected without issue
- Window waterblock attempted: screws would not engage
- Febiad coil 1 negative waterblock source tray side locking tab had to be re-inserted into block, then waterblock was connected
- Febiad coil 1 positive connected without issue (failed initially due to shorter screw)
- Mounting support plate waterblock alignment pins did not engage initially, rotated source tray side waterblock using polishing tool.  Then was connected without issue.
- Extraction electrode waterblock revisited: pulled together with 1-5/8" screw, then connected (with 1-3/8" screws in both holes as per ITA6144)
- Heat shield waterblock revisited: installed without issue (as the jig had been pulled together by the previous step)
- Attempted window water block again.  Right side manipulator wrist tong cable broke while using camera.  Waterblock could not be connected (holes look concentric, pins engaged, blocks together and almost flush)
- All waterblocks except window waterblock torqued (tool did not slip properly, so torque will be re-checked)

Plan for Friday June 19:
- Put blank-offs and various fasteners in hot cell through tool port
- Check torque of all waterblocks with dial torque wrench
- Attempt window water line again with different fasteners (non-blunt start), try removing both sides of waterblock alignment jigs
- Install blank-offs on window and heat shield lines (VCRs)
- Perform preliminary leak check

The TM2 optics tray has been transferred from the source tray to the transfer fixture in preparation for installation of the source tray into the module.

Fiberglass that fell out yesterday was put back in place (as well as possible).

Cleaning took place this morning with excellent results. Cleaning was performed with red scotch brite on the cleaning tool, air pressure at 40 psi while running, with one 60 second cycle. Three blocks (EE, HS and Window) needed a second pass to remove the indium.

Polishing commenced with 2000 grit wet sand paper. Paper was wet with isopropynol. 60 second cycles for double seal blocks, 30 second for singles. The 2000 grit pass was completed.

Polishing will finish tomorrow morning as well as removal of optics tray from source tray in preparartion for insertion of the source tray into the module tomorrow afternoon or Friday morning.

First picture is Tube heater Circuit D block before cleaning and second picture is after cleaning.

Today cleaning and polishing pads were inserted into the hot cell.

Module side waterblock jig installation was attempted however one of the locking tabs/latches (ITA2405?) came undone/fell off. Luckily, I had old, obsolete jigs in the hot cell so I was able to remove parts I needed from an old one and rebuild the current one.

Jig was installed on module to retain module side waterblocks.

Blank-off remove was commenced, however due to and large amount of water coming out of the line to have the blank-off removed work had to stop till the water evaporates.

Waterblock sealing surface cleaning and polishing will continue tomorrow.

Also, upon installing the jig a piece of fiberglass that had previously been manual inserted between two of the water lines (early to mid 2000's) fell out.

Weekly update Target Hall schedule 2015-06-15. See attachment 1,2

 2015-06-19, Update the schedule on  the end of the week. See attachment 3,4

As per scedule TM2 containment box has been removed.

TM#2 is now in the south hot cell.

TM2 new source tray has been remotely transferred into SHC successfully. The transfer table has been moved back to TH within 1 hour.  I swiped the table and found about 150counts contamination. It is much better comparing to last time using since we removed this table out of SHC as quick as we can. The table will be cleaned with windex  after Target Hall is surveyed.

After bending and leak checking the new measurements from ground to HV on the TM2 source tray are:

Ground to C1+ 0.6645"

ground to heat shield 0.506

Window to mounting support plate - unchanged - over 0.80"

Maico, Chad and I conducted a leak check on all affected lines following tweaking of cooling line gaps. All lines pumped down to a level of 10^-9 torrliter/sec with no leaks detected with Helium.

I've taken measurements between HV and ground circuit on TM2 source tray as instructed.

At their closest points:

Heat Sheild to Ground Electrode 0.445"

Ground Electrode to C1+ 0.281"

Window to Mounting Support Plate 0.858"

Don Jackson brought to my attention some potential HV minimum spark gap issues with the source tray cooling lines.  It appears:

- The gap between the Ground Electrode cooling lines (ground) and Heat Shield cooling lines (HV) does not meet the spec of 0.668" MIN called out on the print

- The gap between the Window cooling lines (ground) and the Mounting Support Plate cooling lines (HV) does not meet the spec of 0.668" MIN called out on the print.

A copy of the tube bending drawing is attached with the spec highlighted in green.

The 0.668" MIN gap spec came from a check I asked Mark Llagan to perform to find the minimum gap when he was preparing the model for the tube bending drawing.  This gap was approved Jan 28th, 2015 by Friedhelm Ames on ECO-3587.

The source tray with the tubes bent as it is currently has been tested to 55 kV at the test stand by Anders, see:
https://elog.triumf.ca/TIS/Test-Stand/447

I am away June 12th to June 24th on vacation inclusive.  Isaac Earle is in charge of Remote Handling in my absence.

I am delegating Don Jackson responsible for resolving this TM2 HV issue, collecting and documenting the approval to proceed from the T/IS group leader with the source tray as-is, or to try to re-work the cooling lines and delay the project.

The source tray is NOT to be installed in the Hot Cell until this issue has been resolved.

Regards,

Grant

-- 
Grant Minor, M.A.Sc., P.Eng.
TRIUMF Remote Handling Group Leader
Nuclear Engineer
4004 Wesbrook Mall, Vancouver
BC, Canada, V6T2A3
gminor@triumf.ca
(604) 222-7359(604) 222-7359
http://www.triumf.ca/profiles/4557

Weekly update the schedule after some jobs have been finished in this week.

Dan and I connected TM4 in ITE. At this stage, water is supplied to TM4 only. We checked the TM4 water signals from electrical room.They are good. The turbo-pumps will be started today once the roughing is done.

TM#4 has been moved from the conditioning station to the east target station.

Final inspection took place with Pierre, Grant, Friedhelm and Anders present.

Two action items were raised:

1) check routing of 9 pin connector line

2) Check orientation of 9 pin water block

Chad pointed out concerns on clearances between a target and conductor block waterlines, possible optics tray alignment issues (that it had changed slightly from the initial alignment), and gap between steerer housing and ground electrode due to alignment.

Final alignment continued this morning.

Steerers have been aligned to 0.001 low, 0.000 left/right wrt master jig.

Optics tray required some adjustment as well and is now at:

Front 0.000 left/right, .001 high wrt master jig

Back 0.001 high, 0.000 left/right wrt master jig

Febiad coil conductor blocks have been reset with the master target jig as well...as they have been on and off during the test stand test.

A few components have been removed during the test stand test (such as feet required for tranfser jig) which I will now hunt down.

Otherwise i believe we are ready.

Final Alignment checks of the TM2 source tray took place today.

Mater Jig: Front - 0,0 Back - 0 left, right, .005 low

Tray: Front .001 High, .001 right Back - .001 right, .008 low

Which equals  Tray: front .001 high, .001 right back: .001 right, .003 low in comparison to the master jig which is both within spec and within reason to pre-soldering numbers.

Steerer was out significantly and currently sits at .003 high, .002 right wrt. master jig.

More refinement on the steerer tomorrow and check on the optics tray as well.

Source tray for TM2 has been moved to the alignment area by Dan and co.

This morning Dan removed the c-seals used during the test and he and I inspected the sealing surfaces to determine if they need to be cleaned...they do..trace indium was present on all blocks.

Surfaces will be cleaned before final alignment check.

Once the test stand was vented and all lines purged Anders Mjos and myself jigged up the water blocks and proceeded to remove the TM4 SiC#31 target used during the testing, Einso lens and steerer.  Once these components where removed we transferred the source tray to the transport plate and moved it to the alignment area.