Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  RH-ISAC, Page 121 of 138  Not logged in ELOG logo
ID Date Authordown Category Type Module Target/Number Subject
  520   Tuesday, October 22, 2013, 17:07 Bevan MossConditioning StationStandard Operation  services shut down

 The turbo pump, roughing pump, have been turned off and the valves for venting opened. The cooling package has also been turned off.

  538   Tuesday, November 12, 2013, 10:59 Bevan MossSouth Hot-CellStandard OperationTM2 Electrical Test

 Don Jackson and Myself completed started an electrical test on TM2. All lines passed the with OL to ground. When testing in between the lines individually there were several lines that read other than OL. It was decided to abandon the testing as there were too many "failures". The results are attached. The testing will be repeated in the conditioning station with vacuum. It is not expected that this will change anything as during a quick visual inspection it appears the lines are touching. Of note the water block jig was removed this morning by Chad.

  539   Tuesday, November 12, 2013, 12:43 Bevan MossConditioning StationStandard OperationTM2 TM2 moved from SHC to TCS

 TM2 was moved by myself and David from the SHC to the TCS. Move went well. Curiously the fields on the module were measured higher than the previous measurement (now ~5.8mSv/hour) .

  540   Tuesday, November 12, 2013, 14:31 Bevan MossConditioning StationStandard OperationTM2 Turbo pumps started

 The turbo pumps have been started on TM2 and the conditioning station.

  541   Tuesday, November 12, 2013, 14:33 Bevan MossConditioning StationRepair  Cooling manifold returned

 The cooling manifold for the conditioning station high power water cooled lines has been returned. The cooling package can once again be operated

  544   Friday, November 15, 2013, 16:48 Bevan MossConditioning StationStandard OperationTM2 HV Testing

 High voltage testing was started on TM2 with no source tray today. The maximum stable for 1 minute voltage reached was 47.5kV but the module is still conditioning. With every step up in voltage the current goes up a large amount and slowly bleeds down. Large sparks disrupts the connection of the CANBUS to the PS which is irritating but the module can be brought up to the equivalent voltage in less than 30 seconds. Attached is a screen shot of most of the strip tool. I have also attached all of the dumped data. The module will be left under vacuum with the water running over the weekend and HV testing will continue on Monday. 

  545   Monday, November 18, 2013, 11:54 Bevan MossConditioning StationRepairTM2 Fault on TCS Chill

 This morning when I went to start HV conditioning CP2 and CP3 both had faults and the temperature of the water was ~27C. I reset the compressors by flipping the system reset switch. This cleared the fault and allowed the compressors to come one. To the best of my knowledge these faults happen as a result of compressor fluid pressure too low or high and temperature too low or high and lack of flow. The system cannot determine which one it was that caused the trip. The system restarted and faulted again. As I was watching this time it can be determined that the fault was the result of an over temperature event. This was the caused by the cooling fans not coming on. Which was traced to the fan VFD controllers which both read OP3 which is an Over voltage during constant speed operation. The operating manual lists these as the possible causes

The input voltage is fluctuating abnormally.

• Power network is greater than 200 kVA

• Power factor capacitor switching

• SCR switching on power network

• The drive controller is regenerating— the load causes the motor to run at a frequency higher than drive controller output frequency.

• Intermittent output phase fault

The proposed solutions are

• Install a line reactor.

• Check the input and output circuits for phase failure and rectify. 

I will continue to monitor over the next few days to see if this continues to happen. If it does I will contact ESC.

  546   Monday, November 18, 2013, 16:42 Bevan MossConditioning StationStandard OperationTM2 HV Testing

 The Glory of TM2 continues 100V at a time. Today I brought the module to 46kV and left it there for 1 hour. During this time there was only 1 spark. I then continues at up to 53kV. At this voltage the canbus continues to be temperamental when the module sparks. The module is still conditioning and I will continue more tomorrow. Attached is the dumped data and a screen shot of the conditioning from 46kV to 53kV.

  547   Monday, November 18, 2013, 16:44 Bevan MossConditioning StationStandard Operation  Testing of cooling package

 I have tested all of the compressors for TCS. All are operational and cycled as they should. 

  550   Tuesday, November 19, 2013, 16:55 Bevan MossConditioning StationStandard OperationTM2 HV conditioning

 HV conditioning of TM2 continued today. At ~53.5kV the module started to spark externally to the HV cover. This is the first time the cover has been tested to this high of a voltage due to the limitations of the modules. As such for the conditioning station to achieve 60kV while keeping the target hall open of personnel the cover and cage will need to be modified. To continue with HV testing of TM2 the cover was removed and the target hall locked out as per the procedure covered in Document 70039 "ISAC Conditioning Station: First Lock-Out and High-Voltage "ON". With the cover off the module was able to achieve ~56.7kV without the Einzel lens on. Eliminate the Einzel lens as a potential source of sparking it was brought to 25kV while the module continued conditioning. Maximum voltage achieve under this configuration was 57.1kV. Increments are now 50V steps. The Canbus continues to be very sensitive to any sparking and is slowing the process down considerably. It does however appear that the module is continuing to condition. I will continue tomorrow after the module moves to attempt to reach 60kV and hold it for 1 hour.

  553   Wednesday, November 20, 2013, 13:52 Bevan MossConditioning StationStandard OperationTM2 HV testing of TM2

 HV testing without the cover continued today. With the EINZEL lens at 30kV the target module was able to achieve 58.7kV. At this voltage any spark was reeking havoc on the electronics of the TCS. Vacuum gauges signals were occasionally lost, the thermocouple reading would occasionally be lost, turbo pump would turn off. All of these events caused the interlocks to trip resulting in the power supplies to be turned off. As a result I bypassed majority of the interlocks to prevent this from happening. Ultimately as spark took out the CANBUS controller first for the EINZEL lens and then for the BIAS. David Morris has been contacted to have them replaced. The damage of the CANBUS controller for these power supplies is becoming a common problem and should be investigated for if there is a better solution. During testing I experimented with raising the BIAS to near its limit followed by the EINZEL lens and vise versa. From this it was determined that the EINZEL must be raised to high voltage before the BIAS otherwise sparking occurs. Even a step from 0 to 500 volts on the ENIZEL lens with the BIAS at 55kV caused sparking. There are a few combinations of testing along this line I would like to continue with but initially my though is that the BIAS and ENIZEL do not have sufficient clearance for the BIAS to operate above 55kV. Attached is a screen shot of the strip tool and the data. I have not heard from David yet but I do not expect the TCS to be operational today. 

  558   Wednesday, November 27, 2013, 12:50 Bevan MossSouth Hot-CellStandard OperationTM3 Ground devices wiring check

 Travis and I completed an electrical check on the wiring harness for the devices on the ground plane. All lines passed 500V with the megger except for PNG and the BTM steerer. Those devices had a short to ground. of ~1.4ohm.

  559   Wednesday, November 27, 2013, 15:24 Bevan MossSouth Hot-CellMaintenanceTM3 Wiring Harness Electrical Test

 Maico removed the containment box today allow Travis and I to further test the wiring harness. I disconnected the junction block and Travis and I repeated the test from yesterday. The all lines except the PNG tested OL. The module was then lowered and the twisted pair connected to the pin that corresponds to the steerer labeled BTM (it is likely this is not labeled correctly). This testing showed showed that the source of the short found yesterday is in the wiring harness or the source tray. The PNG gauge was then tested again. When beeping out the harness to find the location of the pin it was found that the short had gone away. This circuit was then tested with the megger at 500V and showed OL. Don Jackson has suggested looking at the SHV feed through. It is difficult to determine where the source of the problem is as it is intermittent. The source tray side wiring harness for the steerers was then disconnected from the steerers and tested to OL. Finally the connections on the source tray were tested. It was determined that the third socket down (see attached picture) has a short somewhere to ground. When Chad returns on Friday I will have him complete a visual inspection and if the source can be found we may be able to deflect the line. Failing that to repair this connection a new steerer cone assembly will need to be installed.

  561   Friday, November 29, 2013, 11:57 Bevan MossSouth Hot-CellRepairTM3 Steerer short investegation

chad fisher wrote:

Using in cell camera and transit the suspect line on the steerers was inspected as best as possible. An existing photo of the complete steerers before installation was used for comparison. The wiring and beading inspected today showed no obvious problems, breaks or spots where there may be a short. In comparison to the photo from construction, what we could see of the steerers looked identical to the original installation.

 The test was repeated to confirm that there was a short.

  565   Tuesday, December 03, 2013, 14:14 Bevan MossConditioning StationStandard OperationTM2 HV conditioning

 It was attempted to HV condition TM2 to 55kV and leave it operating there for an hour to demonstrate stability. Unfortunately at 52.65kV a spark destroyed the canbus controller. This controller had shown issues in the past but seemed to magically fixed itself. I will contact Hubert for another card. Attached  is is a screen shot of the stip tools. 

  575   Friday, December 06, 2013, 15:09 Bevan MossConditioning StationStandard OperationTM2 TM2 no source tray 55kV 1 hour

Today 55kV was applied to TM2 and held for over 1 hour with the EINZEL at 27.5kV. There were 2 sparks and the current was unstable at this voltage but this test should be considered a success. Once again while bringing the voltage up the canbus continued to be a problem. After successfully passing the test I continued to raise the BIAS and EINZEL. A spark at 57kV tripped a controller for the vacuum and the canbus. As stated before I believe the module will reach 60kV and that there is an interaction between the EINZEL and the BIAS. I am not certain if that interaction is internal or external to the module. Attached is a screen shot and the dumped data.

  578   Thursday, December 12, 2013, 11:14 Bevan MossConditioning StationStandard OperationTM2 HV Chase Electrical Test

While under vacuum Travis and I completed diagnostics of the HV chase. Majority of the lines showed OL at 1kV but there were the following "failures"

A to P @ 250V 716kOhm
A to Q @ 1kV 25.18MOhm
B to C with ohm meter 8Mohm @250V 830kOhm
B to D @ 1kV 15.57MOhm
C to D @1kV 16.18 MOhm
P to Q @1kV 1.069 GOhm
G to J with ohm meter dead short.

Ideally all of these values would be OL and they may improve or get worse when the source tray is installed depending on where the electrical contact is. I need to discuss with Friedhelm but I believe that as these values the module can still operate. Without changing the HV chase there is very little chance of improving these values.

  635   Monday, March 31, 2014, 13:22 Bevan MossConditioning StationStandard OperationTM4Ta #42HV conditioning

 TM4 with Ta#42 was HV conditioned to 35kV with the optics tray at 17.5kV. There was some vacuum response while ramping but well within normal. Attached is a screen shot and the associated data.

  645   Thursday, April 10, 2014, 14:03 Bevan MossConditioning StationStandard OperationTM3TiC#4HV conditioning

 The TiC#4 target that is on TM3 was conditioned to 25kV today with the EINZEL lens at 12.5kV. There was one spark shortly after reaching 25kV that reset the bias PS and another one  after the module sat at 25kV for ~30 minutes. Attached is the strip tool data and screen shot. Prior to starting the conditioning the power on the chiller needed to by cycled as the VFD on the fans had tripped due to a recurring inrush problem.

  273   Friday, March 22, 2013, 18:49 Aurelia LaxdalConditioning StationDevelopmentTM4FEBIAD HP with Dummy TargetCommissioning TCS - Part 1

Today, the commissioning of the TCS went well. The water/vacuum interlocks were checked OK. Then, the TCS was HV conditioned up to 33kV.

Tomorrow, the heaters will be ramped up.

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