Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  RH-ISAC, Page 116 of 139  Not logged in ELOG logo
ID Date Author Category Type Module Target/Numberdown Subject
  1808   Tuesday, October 23, 2018, 11:32 David WangSouth Hot-CellMaintenance  ITW RV4S leak check.

ITW RV4S (A and B) are leak checked. They are good. 

  1809   Thursday, October 25, 2018, 11:03 chad fisherSouth Hot-CellRepair  Exit 2 West

Actuator arms, lemos, lemos and banana plug block have been disconnected in preparation for raising of the service tray. Aaron has pictures

Attachment 1: 20181025_102518.jpg
20181025_102518.jpg
Attachment 2: 20181025_102526.jpg
20181025_102526.jpg
Attachment 3: 20181025_104351.jpg
20181025_104351.jpg
Attachment 4: 20181025_104508.jpg
20181025_104508.jpg
Attachment 5: 20181025_104717.jpg
20181025_104717.jpg
Attachment 6: 20181025_105427.jpg
20181025_105427.jpg
Attachment 7: 20181025_105601.jpg
20181025_105601.jpg
Attachment 8: 20181025_104225.jpg
20181025_104225.jpg
  1810   Friday, October 26, 2018, 09:44 Travis CaveConditioning StationStandard Operation  Exit Module moved
The west exit #2 module has been moved from the south hot cell to the conditioning station.
  1811   Monday, October 29, 2018, 10:43 David WangConditioning StationRepair  ITW exit 2 leak check at TCS.

I did a leak check this morning on exit 2 module at TCS. LD base  leak rate is 4.00XE-9atm.cc/sec, Base pressure is 0.00 X E-4 torr. All seals, bellows, and flanges are checked. The new FC5 bellow is good. There is a big leak up to 2X E-6 atm.c/sec has been found on IG1S side panel . The panel itself  will be replaced this time. Machine shop is working on it.. Two small leaks in E-9  atm.cc/sec range have been found on the  o-ring between service cap steel welding frame and the whole cap top cover plate in different location . All bolts on the top plate pressing down the o-ring are very tight. I can do nothing on them. However, I sprayed some vacuum seal around the leak area. The leaks are small  and close to ITE TP1S. I don not think we have to replace it at this moment.  Basically, The module is good to move to ITW tomorrow morning. 

  1820   Thursday, November 08, 2018, 09:27 chad fisherSouth Hot-CellMaintenance  South East Manipulator cable replacement

The handle cable on the east manipulator of the south hot cell has been replaced. Old cable showed signs of wear but had no broken strands. Manipulator is back together but still needs to be re-tensioned.

  1825   Thursday, November 22, 2018, 14:38 Isaac EarleNorth Hot-CellDevelopment  NHC design approved by High Voltage Engineer

To satisfy RS 101 from the NHC requirements specification (Document-131915) Tomislav Hurskovec was consulted regarding high voltage safety.  After a verbal discussion on various aspects of the NHC design he confirmed that the design satisfies high voltage safety concerns.

A copy of his confirmation e-mail is attached in PDF format.

 

Attachment 1: NHCHV.pdf
NHCHV.pdf NHCHV.pdf
  1826   Monday, November 26, 2018, 12:19 chad fisherNorth Hot-CellRepair  East Manipulator

In preparation for removing the slave for replacement I discovered that the timing screw in the handle cable drum (master side) had been left threaded into the pulley...it should have been completely removed. It was bent from hitting on a casting inside the mater arm which most likely contributed to the hopped pulleys on the slave side. After removing this timing screw I entered the north hot cell and replaced the hopped cable back onto its pulley and Isaac tested the motions that previous caused the hopped cables. These tasks were repeated 4 times without any issues. Also of note is a missing setscrew in the tong cable pulley pin and a somewhat loose tape on the slave, also the tape shows signs of a crimp/bend. Upon further inspection and comparison with the other slaves I also found that one of the "lock-down" fittings tying the Z motion tape drum to the corresponding gear is completely missing. See pictures attached.

Attachment 1: 20181126_113326.jpg
20181126_113326.jpg
Attachment 2: 20181126_113338.jpg
20181126_113338.jpg
  1829   Wednesday, November 28, 2018, 06:39 David WangConditioning StationStandard Operation  Disconnection checklist LpTa #56

TM4 was disconnected in ITE. Checklist list in attachment.

Attachment 1: LpTa#56_disconnection_checklist.pdf
LpTa#56_disconnection_checklist.pdf LpTa#56_disconnection_checklist.pdf
  1833   Thursday, November 29, 2018, 06:38 David WangSouth Hot-CellStandard OperationTM4 Leak check TM4 UCx 26 at SHC.

Chad and I did a leak check on TM4 HS line with UCx 26# installed . Base LR 0.0X E-9 atm.cc/sec. Base pressure 0.0XE-4 torr.  No response on leak detector during leak check.

  1837   Friday, December 07, 2018, 08:47 chad fisherNorth Hot-CellRepair  North hot cell spare slave repair

The tong cable on the spare north hot cell slave has been repaired. Slave came from the factory with the tong cables straddling one of the pulleys they are suppose to run through.

 

 

Attachment 1: 20181207_083906.jpg
20181207_083906.jpg
  1838   Friday, December 07, 2018, 10:37 chad fisherNorth Hot-CellRepair  Ariel connector test

Completed testing of connectors for Ariel using the north hot cell.

Video can be found on docushare; document 161909

  1839   Monday, December 10, 2018, 15:31 Isaac EarleNorth Hot-CellDevelopment  NHC remote connection testing with manipulators

 The following tests have been successfully completed using the NHC manipulators:

  • Ventilation pre-filter (mounted on the NHC/TCS partition wall) removed and re-installed using the manipulators
  • Electrical plugs (two total) for operator-level LED lighting located on east wall of cell interior plugged in, and un-plugged using the manipulators
  • Electrical plug inserted into and removed from each of the 120V outlets (four total) located in front of the viewing window using the manipulators
  • All diagnostic service connections removed and reinstalled using the manipulators (six total, see IRH1765)
  • All Staubli air and gas connections removed and reinstalled using the manipulators (five total, see IRH1749)

 

These tests were performed at various different times over the last several months by Isaac Earle and/or Chad Fisher.

  1841   Tuesday, December 18, 2018, 11:13 Isaac EarleNorth Hot-CellDevelopment  NHC manipulator slave-end swap, RH test, and various other work

The following North Hot Cell work was completed over the last week under work permit I2018-12-12-1:


 

Thurs Dec 13th:

  • Prepared master side according to removal manual (noticed screwing in the right side locking screw was not as smooth to go in as normal; left side was smooth like normal)
  • Removed manipulator roof block and set down in yellow frame (required some stacked wood to prevent light from bottoming out)
  • Removed steel side plates in NHC manipulator hatch
  • Removed the slave end (SN: 9764) – noticed “Right Elevation/Twist Coupler” off of vertical by around 30 degrees
  • Wrist elevation of removed slave end was not locked, lifted it slightly and this brought the coupler to the vertical position and it locked with a click
  • Suspected the thru-tube also would be misaligned, confirmed by inspecting visually in hot cell (Unsure why this misalignment occurred considering we followed the removal procedure properly.  One theory is that when we accidentally left the timing screw in the master side handle cable drum last time it may have caused things to get a little out of alignment)

 

Friday Dec 14th:

  • Un-did the right side locking screw on the master
  • Then could turn coupler on the thru-tube to the vertical position from within the hot cell
  • Re-locked the right side locking screw (this time it went in smoothly)
  • With all couplers on thru-tube vertical we then installed the replacement slave (SN: 9352) as per instructions
  • For future slave end changes should use some sort of long chain or sling instead of having the auxiliary crane hook block within the hatch (some sort of T-hook type lift feature replacing the bail may work better as well)
  • Evaluated the manipulator: seemed to be working normally, Chad tested plugged in LED lamp plug and also opened and closed the work table hatch
  • Noticed Z motion tape on slave end loose when fully extended in Z (nice and tight when retracted) – this seems to be normal
  • Confirmed manipulators can reach all surfaces of the table
  • Then tested remote handling of LED light fixtures from the Target Hall using pole tools through the manipulator roof hatch
    • Started with both LED light plugs un-plugged
    • Used 9’ standard beam lines RH pole tool (this worked fine, but 10-12’ would be better)
    • Curved hook end attachment
    • First lifted cables out of all cable tray sections (the wall mounted Panduit)
    • Then removed the East light fixture assembly (IRH1800) - lifted from designated lift loop (IRH1796) – This went smoothly
    • Hoisted up into the Target Hall, then lowered back down to re-install
    • To reinstall had to hook the assembly at a lower point due to flex of the pole from the weight of the assembly (hooked just below the ballast for installation).  Using this method reinstalling the fixture went smoothly.  I will update the design to move the designated lift point (or add an additional one) at this location.
    • Once the light fixture was on the bracket, replaced the cables in the cable tray using the pole tool.  The final section on the east wall before the outlets was a little tricky, but by viewing and reaching from the north-west corner of the hatch it was do-able
    • Confirmed visually that remote removal and installation of the west fixture can be done using the same procedure as the east
  • Replaced lamp block (stored lifting hardware for hatch side plates above block, below hatch cover)

  

Monday Dec 17th:

  • Left side slave-end boot was installed as per manual instructions.  It was done with two people inside the cell this time which went much smoother than just one last time (the boot was not installed on the slave prior to moving it into the hot cell because we wanted to inspect the tape and cables after installation and the boot would prevent that)
  • The condition of both boots was checked. Both appear to be in new condition with no signs of degradation.  The material seems pliable and strong.
  • Chad Fisher, ISAC Hot Cell Operator, checked the light level from the cold side of the hot cell and confirmed that it is acceptable.  However, without the operator level LED lighting it was too dim.

 

 Tuesday Dec 18th:

  • Lift bails for both manipulator slave ends set to farthest north position which results in face that mates with thru-tube to be close to vertical when hanging from lift bail
  • Work table, stairs, entrance floor area, pre-filter assembly, tool port, window cover, and hot side service connection panel vacuumed and wet wiped to remove dirt and dust.
  • NHC inlet damper (located in Target Hall) adjusted to set NHC depression to around 1.05”wc (the NHC damper is currently not responding to the NVCS and needs to be investigated and repaired by Controls Group and/or Mechanical Services)

 

  1843   Wednesday, January 02, 2019, 10:26 Anders MjosConditioning StationStandard Operation  Restarrted TP1S

Found pumps off after the holidays. Restarted roughing pump and TP1S

  1844   Thursday, January 03, 2019, 13:30 David WangITWRepair  ITH:MP1

ITH:MP1 inlet pressure showed 10torr after power outage during holiday. All ITE/W turbo-pumps were tripped because of it. Removed one shielding block above the vacuum station. Visually checked oil level  and condition in pump. oil level is high. oil color is dark. no oil  leak .  Installed a local convectron gauge on pump inlet. After pumping down, It shows pump is good.  Tightened  all KF 25 and 50 clamps on pump inlet side. Reconnected pump to system. Everything works fine so far. All ITW / E turbo pumps are started now.

  1845   Thursday, January 03, 2019, 13:41 David WangCraneRepair  Target hall crane PLC issue.

Target hall crane did not work properly after power outage during Christmas time. The only movement could be operated is crane rotation. Power is supplied crane. The control board on N-S, E-W and up-down movement showed  F51 error code which is tripped limit.. All these clues pointed to a PLC control problem.  Don dale was asked for help. He used the crane control PLC program on an old computer  in RH control room reset the PLC system. Everything works fine after his reset.

  1846   Friday, January 04, 2019, 08:48 David WangITWStandard OperationTM2 TM2 has been disconnected in ITW.

TP1, TP2 are still connected for next week leak check. All water lines in TM2 are purged with 80 psi air, each for 5 minutes.

TP1 and TP2 had been disconnected. TM2 with UCx 25  disconnection checklist, See attachment.

Attachment 1: UCx25_TM2_disconnection_checklist.pdf
UCx25_TM2_disconnection_checklist.pdf UCx25_TM2_disconnection_checklist.pdf
  1847   Friday, January 04, 2019, 14:38 Isaac EarleNorth Hot-CellDevelopment  NHC cameras tested

The NHC module support flange cameras (4 total) as well as the NHCSA camera were tested today and confirmed to be working properly.  All cameras were angled and focused properly, and displaying clearly on the monitors in the ISAC RH Control Room.  Photos of the control room monitors are attached below.

 

NHC_flange_East_and_West_views.JPG

 

NHC_flange_North_and_South_views.JPG

 

 Camera_view_through_operator_viewing_window.JPG

  1848   Tuesday, January 08, 2019, 08:49 David WangITWStandard OperationTM2 TP1 TP1 have been disconnected in ITW

Started argon venting of ITW now.

  1849   Wednesday, January 09, 2019, 06:26 David WangConditioning StationStandard Operation  TCS vacuum pumps have been stopped.

The tCS will be vented soon for TM2 move later this week.

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