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Entry  Monday, March 03, 2014, 13:09, Travis Cave, Cyclotron, Standard Operation, shields 

all shields, porthole covers and ladder out and copper blockers in. Some conmination was found on the pads of the ladders (about a 1000 count or so) and was removed.

Entry  Wednesday, February 26, 2014, 14:55, Travis Cave, Shielding, Standard Operation, shields 

More shields have been removed from the cyclotron only 16 remain. I was also noted that the lift trolley is making an odd noise and will be looked at after the shutdown.

Entry  Tuesday, February 25, 2014, 15:00, Travis Cave, Shielding, Standard Operation, shields 

Started on the removal of shields.

Entry  Friday, February 21, 2014, 11:05, Bevan Moss, Cyclotron, Standard Operation, Old Monitor Box Removed, New installed 7x

 One of the beam spill monitor boxes was removed and placed into a lead coffin. The fields around the coffin prior to the monitor being placed in were 145 uSv/hr just above the box and 33.5 uSv/hr inside of it. A swipe was taken inside the box at this time and a count of zero was found. The tray for the monitor box was then placed into the coffin and the monitor removed from the cyclotrons. The field above the coffin with the monitor box was 1.0 Sv/hr. Safety hinted that it may be possible to put this in the decay storage tunnel. The copper block was then returned to the coffin. The fields above the the coffin were now 9 Sv/hr. The lid was returned to the coffin and returned to it storage place. The new monitor box was then installed into the Cyclotron. The box only hung up on the pins once and there was some slight difficulties unlatching. From previous experience once fully unlatched a slight tap in the latch direction seems to allow it to release easier.  Overall the installation was considered very smooth. 

    Reply  Friday, February 21, 2014, 15:58, Bevan Moss, Cyclotron, Standard Operation, Old Monitor Box Removed, New installed 

During the electrical test the was no contact.  To help investigate further the Montitor box was removed from the Cyclotron. It was found to have zero counts. The issue is believed to have to do with the fit of the box but confirmation of the writing harness continuity needs to be completed. This will continue on Monday. 

 

Bevan Moss wrote:

 One of the beam spill monitor boxes was removed and placed into a lead coffin. The fields around the coffin prior to the monitor being placed in were 145 uSv/hr just above the box and 33.5 uSv/hr inside of it. A swipe was taken inside the box at this time and a count of zero was found. The tray for the monitor box was then placed into the coffin and the monitor removed from the cyclotrons. The field above the coffin with the monitor box was 1.0 Sv/hr. Safety hinted that it may be possible to put this in the decay storage tunnel. The copper block was then returned to the coffin. The fields above the the coffin were now 9 Sv/hr. The lid was returned to the coffin and returned to it storage place. The new monitor box was then installed into the Cyclotron. The box only hung up on the pins once and there was some slight difficulties unlatching. From previous experience once fully unlatched a slight tap in the latch direction seems to allow it to release easier.  Overall the installation was considered very smooth. 

 

Entry  Friday, February 07, 2014, 10:50, Travis Cave, Cyclotron, Standard Operation, 2C install 

2C has been installed into the cyclotron.

Entry  Friday, January 31, 2014, 10:07, Travis Cave, Cyclotron, Standard Operation, 2C removal 

2C has been successfully removed from the cyclotron and is now currently sitting in the B2 level of the RH building. A tank access was needed to feel the stuck QDL.

Entry  Thursday, January 30, 2014, 13:47, Travis Cave, Cyclotron, Standard Operation, shields 

All shields, pothole covers, and ladders have been installed into the cyclotron.

Entry  Wednesday, January 29, 2014, 15:08, Bevan Moss, Cyclotron, Standard Operation, Shielding and Port Hole Covers 

 The Shielding and the Port Hole Covers have all been installed. No issues with the installation have caused any problems. This orbit, radial, and vertical read back continues to be an issue.

Entry  Tuesday, January 28, 2014, 14:59, Travis Cave, Shielding, Standard Operation, shields  

200's, 400's, 500's, 600's, and a pallet of 700's have been installed

Entry  Monday, January 27, 2014, 14:42, Travis Cave, Shielding, Standard Operation, shields and radiation survey  Meeting_Orbital_Counter_Problem_Jan_2014.pdf

The cyclotron radiation survey was aborted due to the orbit not working recording the numbers correctly. One shield has been in installed.

Jan 29th: uploaded meeting minutes from January 28th regarding the orbital counter problem. - Grant Minor

 

Entry  Friday, January 24, 2014, 14:10, Travis Cave, Cyclotron, Standard Operation, Copper blockers 

The copper blockers have been removed from the cyclotron and placed into the coffins.

Entry  Thursday, January 23, 2014, 18:47, Grant Minor, Elevation Jack, Standard Operation, Cyclotron Lid-Up Report - 22 Jan 2014 6x

Yesterday Grant Minor (me), Maico Dalla Valle, Dan Louie, and Arthur Leung worked with Operations to perform the Cyclotron Lid-Up task for the 2014 winter maintenance.

Work Permit 2014-01-22-2 was issued for this job.

In general, the lid up operation was rough at the beginning.  The system began to trip-out within about 500 counts on the mechanical counter, just when the jacks started taking the load, then continued to trip within the first ~ 3 inches of travel.  Multiple station jogs, complete lowerings, and complete raisings were required to get beyond the rough spot. 

I tried as best as possible to record the mechanical counters for each trip event, as well as confirm the master synchro count and culprit station with Arthur.  The data I collected is summarized below:

Start of Operation: All stations were indexed with yoke gaps within .005" and .010" of the .250" nominal shim stock (see previous e-logs).  Mechanical counters were all set to 100 counts (each count is approximately .001").

1. First lid up attempt tripped at less than 1" of travel.  Station 9 was found to be lagging adjacent stations.  It as jogged in local mode as shown:

Table 1
Jack Stn. # Count Jog Val.
8 699  
9 576 705
10 706  

2. Lid was raised again and stalled.  Station 11 was found to be lagging and was jogged:

Table 2
Jack Stn. # Count Jog Val.
8 724  
9 715  
10 735  
11 668 725
12 728  

3. Lid was raised again and stalled.  The decision was made to lower completely and raise again.  All station counters were recorded before lowering:

Table 3
Jack Stn. # Count
1 804
2 812
3 795
4 811
5 805
6 808
7 804
8 797
9 783
10 809
11 802
12 801

4. Lid stalled on the way down.  Station 9 was found to be lagging and was jogged:

Table 4
Jack Stn. # Count Jog Val.
8 550  
9 672 555
10 559  

5. Lid was lowered completely and then raised again.  It tripped at Station 9.  It was examined and found not to be lagging a great deal.

Table 5
Jack Stn. # Count
8 589
9 577
10 594

6. System was reset and lid was raised further.  It continued to trip.  Station 9 was examined and not found to be out.

Table 6
Jack Stn. # Count
8 812
9 807
10 818

7. Lid was lowered completely and then raised again.  It tripped again, and Station 9 was found to be out.  It was jogged with some intentional overshoot.

Table 7
Jack Stn. # Count Jog Val.
8 855  
9 814 870
10 862  

8. Lid was raised again and tripped.  The decision was made to lower lid completely.  Some counter values were recorded when the lid had reached the lower limit, for comparison to the starting reference.

Table 8
Jack Stn. # Count
8 035
9 041
10 039

9. Lid was raised again and traveled more smoothly until tripping at around 850 counts.  6 counter values were recorded.  Station 9 was found to be lagging and was jogged:

Table 9
Jack Stn. # Count Jog Val.
8 826  
9 826 836
10 835  
11 853  
12 852  
1 854  
2 836  

10. Lid was raised again and tripped.  Station 9 was found to be lagging and was jogged:

Table 10
Jack Stn. # Count Jog Val.
8 965  
9 932 973
10 973  

11. Lid was raised again and tripped.  Station 9 was found to lag very slightly (but within the normal variation band), and was jogged:

Table 11
Jack Stn. # Count Jog Val.
7 998  
8 988  
9 984 998
10 994  

12. Lid was raised further and tripped again.  Four of the counters recorded and the group broke for lunch (approximately 1 hr).  The lid was left at this position over lunch.

Table 12
Jack Stn. # Count
8 1033
9 1025
10 1042
11 1035

13. After lunch, the lid was raised up to about 1090 counts with 4 trips.  Counters were read as below:

Table 13
Jack Stn. # Count
8 1089
9 1088
10 1097

14.  Lid was raised but tripped almost immediately.  Decision was made to lower again.  Counters at bottom limit were read again:

Table 14
Jack Stn. # Count
8 0038
9 0046
10 0043

15. Lid was raised with 3 trips.  Station 9 was found to be lagging and was jogged:

Table 15
Jack Stn. # Count Jog Val.
8 1202  
9 1107 1216
10 1212  

16. Lid was lowered completely, then raised.  It went up fairly smoothly and tripped out at about 1350 counts.  All counters were recorded:

Table 16
Jack Stn. # Count
1 1347
2 1354
3 1337
4 1354
5 1347
6 1352
7 1350
8 1339
9 1334
10 1349
11 1350
12 1350

17.  A few more attempts were made to raise the lid with a few more trips.  The system traveled in longer bursts and more smoothly between trips.  Counters were recorded and stations 9 and 11 were jogged:

Table 17
Jack Stn. # Count Jog Val.
8 1956  
9 1901 1972
10 1967  
11 1938 1968
12 1969  

18. System was reset and lid was raised again with a few more trips close together.  The decision was made to lower the lid completely and raise again.  Master synchro was recorded at 2285 before lowering.

19. Lid was lowered completely and raised fairly smoothly up to a master count of 2363 before tripping out on stations 1 & 9.

20. A few attempts were made to lower the lid slightly (not all the way) and then raise again.  This did not seem to reduce the frequency of trips.  The system tripped out around 2820 and all counters were recorded before taking a short break to allow the contactors to cool down:

Table 20
Jack Stn. # Count
1 2809
2 2822
3 2805
4 2827
5 2803
6 2822
7 2809
8 2817
9 2806
10 2823
11 2810
12 2826

21. After the break, there was a raise and lower cycle within about 3600 counts that I was not present for.  When I had returned the system was still rising in small bursts and tripping out on station 9 mostly.  Over a span of 5 trips, Station 9 was jogged 5 times by between 20 and 50 counts, with 20-count overshoot.

22. The master synchro passed 3600 counts and then the system tripped.  Stations 9 and 10 were recorded and Station 9 was jogged:

Table 22
Jack Stn. # Count Jog Val.
9 3612 3665
10 3645  

23.  The master passed 3800 counts, and then they system went up smoothly for the first time by about 1500 counts before stopping. Some counters were recorded:

Table 23
Jack Stn. # Count
8 5396
9 5385
10 5405
11 5405

24.  Lid was raised again and stopped around 6350.  The group paused to check the tank seal and all counters were recorded:

Table 24
Jack Stn. # Count
1 6377
2 6338
3 6334
4 6336
5 6342
6 6348
7 6346
8 6346
9 6319
10 6333
11 6343
12 6347

25. The lid was raised further with 2 trips at station 9.  Stations 9 and 10 were checked and station 9 was jogged:

Table 25
Jack Stn. # Count Jog Val.
9 7178 7224
10 7204  

26. Lid was raised again with 2 trips initially and then smooth travel up to a Master count of 9600.  After 3 more trips and resets, I began recording just the station trips and master counts at each trip.  No jogs were required during this period.

27. Jacks 1 & 5 tripped at 10,200 counts on the master.

28. Jacks 1 & 9 tripped at 11,500 counts on the master.

29. Jack 9 tripped at 13,400 counts on the master.  Several trips occurred immediately after this.  Counter readings were taken and station 1 was jogged:

Table 29
Jack Stn. # Count Jog Val.
1 13,409 13,500
2 13,508  
3 13,461  
4 13,501  
5 13,410 13,500
6 13,498  
7 13,444 13,500
8 13,489  
9 13,436 13,500
11 - 13.500
12 13,496  

30. Lid was raised again with trips at station 1, 5, 7 & 9.  Master synchro count was 15,600.

31. Lid was raised again with trip at stations 1 & 7.  Master synchro count was 18,800.

32. Lid was raised again with trips at stations 5, 7, and 9.  Master synchro count was 21,650.

33. Lid was raised again with trips at stations 1, 3, 5, 7, 9, 11.  Master synchro count was 23,360.

34. Lid was raised again with trips at stations 1, 5, 7, 9. Master synchro count was 23,700.

35. Lid was raised again with trip at station 9.  Master synchro count was 25,420.

36. Lid was raised again with trip at station 7. Master synchro count was 27,700.

37. Lid was raised again with trip at station 5.  Master count was 27,700.

38. Lid was raised again with trip at station 7. Master count was 30,300.

39. Lid was raised again with trip at stations 1 & 3. Master count was 33,650.

40. Lid was raised with trip at station 7.  Master count was 37,400.

41.  A moaning / groaning noise was heard from the structure around 38,000 counts.  This noise was also observed during the 2013 lid-up.

42. Lid was raised with trip at station 7. Master count was 39,722.

43. Lid was raised with trip at station 1.  Master count was 41,600.

44. Lid was raised with trip at station 9.  Master count was 42,857.

45.  All counters were read and selected stations were jogged:

Table 45
Jack Stn. # Count Jog Val.
1 42,774  
2 42,797  
3 42,751 42,808
4 42,799  
5 42,769 42,808
6 42,794  
7 42,731 42,800
8 42,812  
9 42,761 42,801
10 42,800  
11 42,769 42,803
12 42,815  
Master Sync 42,857  

46. Lid was raised but tripped at station1.  Station one count was found to be behind and was jogged from 42,804 to 42,880.

47. Lid was raised until limit switches were contacted.  All final counter readings were recorded:

Table 47 - Final Counts
Jack Stn. # Count
1 47,396
2 47,410
3 47,402
4 47,403
5 47,396
6 47,409
7 47,399
8 47,401
9 47,400
10 47,403
11 47,39? (misread?)
12 47,400

***

Photos of the limit switches and the reference "stick" relative to the roof beam are attached.  The stick appears to be between 1/16" and 1/8" clear of the roof beams.

Entry  Monday, January 20, 2014, 12:00, Grant Minor, Elevation Jack, Standard Operation, Indexing Check of Cyclotron Jack Stations 

Maico Dalla Valle and Grant Minor, supported by Dan Louie and Arthur Leung, entered the Cyclotron Vault on January 15th, 2014 to check the indexing of the jacking stations.  520MeV work permit 2014-01-15-4 was filled out for this work.

Yoke gaps at all stations were found to be within .005" to .010" of the .25" shim stock, and all mechanical counters were found to read zero.  This is consistent with the recalibration done on March 19th, 2013.

The system is properly indexed mechanically, and ready for lid-up.

Grant

Entry  Friday, January 17, 2014, 07:53, Travis Cave, Trolleys serviced, Standard Operation, Trolley checks 

All trolleys work electrically and control wise. One encoder was found non functioning on the upper resonator trolley for the vertical drive it was replaced, we've no move replacements of those current type of encoders so a wholesale replacement of all the trolley's encoders will have to be done post shutdown. Also the wiring for the outrigger is in need of replacement but will work for this shutdown it will also have to be replaced post shutdown as well. The upper resonator trolley has also been setup to remove X2C.

Entry  Thursday, January 16, 2014, 08:46, maicodallavalle, Trolleys serviced, Maintenance, Pre Cyclotron work servicing and checking 

This is a list of all the trolleys and other equipment witch were checked and serviced prior to work in the Cyclotron.

- Video Trolley cleaned and checked (no adjustments needed)

-Lift Trolley cleaned and checked (no adjustments needed)

- Left Outrigger cleaned and checked

 All of the bearings in the festooning wheels  were changed.

  Drive chain needed adjustment. (modification to wheel mounting bracket so that chain could be adjusted)

-Right Outrigger cleaned and checked

 All of the bearings in the festooning wheels were changed.

 Drive chain needed adjustment. (modification to wheel mounting bracket so that the chain could be adjusted)

-Tool Trolley cleaned and checked

 One of the support wheels was checked and found to be out of alignment. (an adjustment was made to correct the problem) 

-Upper Resonator Trolley cleaned and checked (no adjustments needed)

-Service Bridge cleaned and checked

  Center post mount was rotated by hand. (no adjustment needed)

-Service Bridge Carrier cleaned and checked

 The two hydraulic cylinders witch lift the Service Bridge into the Cyclotron leaked last year.They were rebuilt last year and are not leaking.

 The two drive chains witch run the Carrier North and South were found to be too tight. (an adjustment was made to correct the problem)

 

 

Entry  Monday, September 30, 2013, 14:02, Travis Cave, Service Bridge, Maintenance, new festooning 

The festooning and bearings for the festooning cars for both outriggers has been replaced and it is in working order.

Entry  Thursday, April 11, 2013, 19:00, Grant Minor, Elevation Jack, Maintenance, Upper Bearing at Jack Station 9 + Fall Protection Upgrades station_9_ceiling_anchors_SRLs_10april2013-002.JPGstation_9_ceiling_anchors_SRLs_10april2013-003.JPGstation_9_ceiling_anchors_SRLs_10april2013-004.JPGstation_9_ceiling_anchors_SRLs_10april2013-006.JPG

There was a brief access period to the Cyclotron vault during April 9 to 12, 2013 due to other Cyclotron issues.

This time was utilized to perform the following Elevating System tasks:

- Drilling of 2 (two) holes for concrete anchors (DBI Sala Product 2100085) for self-retracting lifelines (see TRIUMF purchase order TR197399)

- Installation of 2 (two) ceiling-hung self-retracting lifeline units, one above the climb-up access point to the bearing, and the other above the recently installed outboard safety platform (see TRH1217)

- Complete service of the upper bearing assembly at Station 9 (dis-assembly of bearing races, cleaning off old grease, inspection of races and guide tube, application of new grease, re-assembly of races)

- Tear down of safety handrails for some minor modifications (see upcoming Rev B to TRH1217 and sub-components)

 All work was completed on Wednesday April 10th by Dan Wright and Maico Dalla Valle.

Entry  Tuesday, March 19, 2013, 19:17, Grant Minor, Elevation Jack, Standard Operation, Re-indexing of all jack station "zero" yoke elevations Jacks_Station_6_and_4_Procedure_Jan_12_2012_122.jpg

The dimension between the yokes and the Cyclotron upper structure primary beams was set to .25" nominal at all jack stations today.

At each station:

  1. The jacks were jogged manually upwards until the yokes hard-stopped on a piece of .25" nominal shim stock (see attached reference photo, measured accurate within .005").
  2. The dial indicator was set and zeroed, and the station was backed off by .005" to 0.010" in order to remove the .25" reference stock (except at station 4 where the dial indicator mount was damaged).
  3. After the adjustment, the mechanical counter was decoupled from the output shaft of the jack (without affecting the synchro) and set to "00100".

This work was performed by Maico Dalla Valle and Daniel Wright in co-ordination with Dan Louie.

The defective mechanical counters at stations 5 and 9 were replaced, with a brand new counter at one station and a used repaired counter at the other station.

The yokes at all jacking stations should now be .250" +/- .015" from the upper structure.

 

 

Entry  Monday, March 18, 2013, 15:12, Isaac Earle, Cyclotron, Maintenance, Cyclotron Magnet Face Gap Measurements 8x

Measurements of the cyclotron magnet face gap were taken on March 15, 2013 at two locations around the tank with the cyclotron lid in the fully raised position (the lid had been raised until the upper limit switches caused the control system to stop travelling).  The purpose of the measurements is to establish an independent means of verifying correct lid height before beginning in-tank remote handling activities at the start of a shutdown period.

The height of the lid at the time of measurement was confirmed to be adequate for the bridge to perform a full orbit without any interference between the bridge or cable tray and devices on the lid.

Measurement locations were labelled using permanent marker.  A plumb-bob was used to ensure the measurement location on the upper and lower faces were aligned vertically.  The measurements were performed using a tape measure hung from the upper magnet face and read at the lower magnet face as shown.

IMG_1228.JPG

Location #1: RH bridge entry/exit point (~50° position), Measured gap: 46-1/2" +/- 1/16"

Location #2: East side of jack station #1 (~215° position), Measured gap: 46-9/16" +/- 1/16"

 

Photographs of the upper limit switches on jack stations #1 and #10 were taken as shown below:

 IMG_1245.JPG    IMG_1244.JPG

 

  

At this lid height, the reference stick on the top of the cyclotron lid was found to be touching the concrete ceiling, but was not bowed.  See photo below.

 IMG_1246.JPG

 

 The distance between the cyclotron tank lid and the RH bridge was then measured using a meter stick attached to the lift trolley.  The trolley was moved into the tank, and the stick raised until it contacted the tank lid.  This position was recorded, the stick was lowered, the trolley was removed from the tank, then the stick raised again to the recorded position.  A piece of aluminum angle was used to translate the measurement from the center of the trolley to the edge of the bridge as shown below:

 

 IMG_1254.JPG IMG_1262.JPG

IMG_1260.JPG IMG_1267.JPG

Total Distance from RH Bridge Rail to Cyclotron Tank Lid: 15-7/16" + 6-5/16" = 21-3/4" +/- 1/8"

 

Entry  Friday, March 15, 2013, 15:18, Grant Minor, Cyclotron, Standard Operation, Lid Down Successful - Mechanical Counter Readings 

Prior to the lid-down operation today, the Cyclotron was lowered by 0.75" and then raised again to confirm that the upper limit switches were working.  Dan Louie confirmed this from the control racks.

Maico and Grant walked around the perimeter of the cyclotron to inspect each station and ensure that there were no interferences, e.g. dial indicator rods, tread plates, etc.

The lid was lowered successfully by Gord Roy and Dan Louie.

Mechanical counter numbers recorded after lid down are shown below:

Station Count
1 00093
2 00093
3 00091
4 00082
5 83401
6 00103
7 00092
8 00097
9 64855
10 00094
11 00086
12 00087

 

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