Nikita Bernier wrote:

Wednesday, September 26, 2012, 15:07   The samples were made of BeO powder with 30% PVB which was treated at 400 RPM for 26 minutes. A ratio of 10:1 of mineral oil was added before another high speed treatment for 10 minutes. The powder was then pressed into pellets. Three pellets were loaded on the target boat coated with TaC, with an extra layer of TaC coated Ta foil. See Attachment 1. The target boat is wrapped with a Ta foil that is 0.002 inches thick. Target chamber was pumped down. The cooling water was turned on and no leak were observed. TGHT was stepped up to 55A before the auto ramping was initiated at 0.5 A/min.  The vacuum limit parameter was set for good vac at <3.0 e-5 Torr and bad vac at >4.0 e0-5 Torr.

 Friday, September 28, 2012, 12:50

Sintering was coming up smoothly. As expected, resistance started building up quickly at higher temperatures (above 600°C). See Attachment 1. The target heater tripped off twice this morning. I was able to ramp up the current after the first trip until it tripped again. After the second time, the voltage went crazy and I had to ramp down the current. Attachment 2 shows the whole process.

Evap2 will be vented out shortly and the pellets will be examined.

Friday, September 28, 2012, 15:52  

 The boat comes in two parts. One pellet is missing. The two remaining pellets are black and grey. Also they shrank a lot. See Attachment 3.

So once again, a new batch of BeO pellets will have to be prepared and sintered in order to determine the dimensions of the final die. Therefore the best approach is still loading the pellets on a target boat coated/sintered with TaC and wrapped with a Ta foil.

 Wednesday, September 26, 2012, 15:07

The samples were made of BeO powder with 30% PVB which was treated at 400 RPM for 26 minutes. A ratio of 10:1 of mineral oil was added before another high speed treatment for 10 minutes. The powder was then pressed into pellets.

Three pellets were loaded on the target boat coated with TaC, with an extra layer of TaC coated Ta foil. See Attachment 1. The target boat is wrapped with a Ta foil that is 0.002 inches thick.

Target chamber was pumped down. The cooling water was turned on and no leak were observed.

TGHT was stepped up to 55A before the auto ramping was initiated at 0.5 A/min.  The vacuum limit parameter was set for good vac at <3.0 e-5 Torr and bad vac at >4.0 e0-5 Torr.  

Nikita Bernier wrote:

Nikita Bernier wrote:  Monday, September 24, 2012, 15:01 The target boat with TaC coating is being used again. The inside of the boat is covered with a 0.002 inches thick Ta foil with TaC coating, wrapped with a 0.002 inches thick Ta foil. Chamber was pumped down to 6e-6 Torr before the Heat Shield cooling water valve was opened. A small vacuum bump was detected (See attachment #1). It is not clear if it was caused by a water leak or not. After consulting with Peter, I will wait for the vacuum to be below e-07 Torr before turning the target heater on.        Monday, September 24, 2012, 18:02 The vacuum was stable until 1e-06 Torr. The target heater was turned on and tapped up to 60 A (0.8 V).  Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 800-850 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum).     Tuesday, September 25, 2012, 15:11 Sintering process is going smoothly. See Attachment 1. The auto-ramping was increased to 1 A/min up to 800-850 A.     Tuesday, September 25, 2012, 16:11  And the voltage limit was increased to 18 V ! See Attachment 2.    Tuesday, September 25, 2012, 19:13 Around 806 A (readback), voltage increased more quickly than the current. It seems like resistance is building up. After reaching 836 A (readback), the current was tapped down to 800 A (readback)/ 816 A (setting) in an effort to save the Ta boat. See Attachment 3. The current will stay at 800 A for ~4 hours before ramping down.

 Wednesday, September 26, 2012, 14:31

The current was tapped down twice as resistance was building up. After 4 hours at ~800 A, the TGHT was ramped down at 2 A/min. See Attachment 1. The target boat was cooled down for 4 hours before the chiller was turned off.

Also I had trouble measuring the temperature. I was unable to get a clear picture with the pyrometer. Therefore the exact temperature remains unknown, but from previous experiments, 800 A was about 1400°C.

The TaC coated Ta foil is very brittle. There is a lot of crystallisation on the Ta boat. See attachment 2. It is unlikely that the boat would survive many more sintering. Therefore it will be used for BeO pellets tests. 

When John gets back, I suggest we use a new boat coated with TaC, without additional layers. (See message #15 when this target boat was sintered up to 900A (local 893A/16.88V), Measured temp @ 1500°C)

Nikita Bernier wrote:

Monday, September 24, 2012, 15:01 The target boat with TaC coating is being used again. The inside of the boat is covered with a 0.002 inches thick Ta foil with TaC coating, wrapped with a 0.002 inches thick Ta foil. Chamber was pumped down to 6e-6 Torr before the Heat Shield cooling water valve was opened. A small vacuum bump was detected (See attachment #1). It is not clear if it was caused by a water leak or not. After consulting with Peter, I will wait for the vacuum to be below e-07 Torr before turning the target heater on.

 Monday, September 24, 2012, 18:02

The vacuum was stable until 1e-06 Torr. The target heater was turned on and tapped up to 60 A (0.8 V). 

Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 800-850 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). 

 Tuesday, September 25, 2012, 15:11

Sintering process is going smoothly. See Attachment 1. The auto-ramping was increased to 1 A/min up to 800-850 A.

Tuesday, September 25, 2012, 16:11 

And the voltage limit was increased to 18 V ! See Attachment 2.

 Tuesday, September 25, 2012, 19:13

Around 806 A (readback), voltage increased more quickly than the current. It seems like resistance is building up. After reaching 836 A (readback), the current was tapped down to 800 A (readback)/ 816 A (setting) in an effort to save the Ta boat. See Attachment 3. The current will stay at 800 A for ~4 hours before ramping down.

 Monday, September 24, 2012, 15:01

The target boat with TaC coating is being used again. The inside of the boat is covered with a 0.002 inches thick Ta foil with TaC coating, wrapped with a 0.002 inches thick Ta foil.

Chamber was pumped down to 6e-6 Torr before the Heat Shield cooling water valve was opened. A small vacuum bump was detected (See attachment #1). It is not clear if it was caused by a water leak or not.

After consulting with Peter, I will wait for the vacuum to be below e-07 Torr before turning the target heater on.

Wednesday, August 22, 2012, 17:25

Note:  LP-FEBIAD target container ( W.O#37918-3) was coated with TaC and sintered on July 19 for UCx#5 target.  Then, a last minute request from the Sci Dev. to run the UCx#5 in LP-SIS. 

The target container was coated with TaC  (Using IR heat lamp to speed the drying time)

It's wrapped with 3 layers of Ta as the heat-shield, including the backblock.

TGHT will be ramped up to 580A at 0.5A/min.

TBHT will be ramped up to 230A at 0.5A/min.

Chamber is currently being pumped down.

 Wednesday, August 22, 2012, 18:27

Chamber was pumped down to 5.4e-6 Torr; the HS cooling water valve was opened and no leaks were detected.

Stepped up TGHT/TBHT to 20A.

Initiated auto-ramping...

 Friday, August 24, 2012, 00:21

TGHT/TBHT have reached to 580A/230A, respectively, and have remained at the currents for ~10hrs.

Current, IG1 is at 9.3e-7 torr.  The sintering process is done.

Initiating auto-cool down at 2A/min.

 Friday, August 24, 2012, 13:31

TGHT & TBHT power supplies are off.

The chamber is vented.

Nikita Bernier wrote:

Nikita Bernier wrote: Nikita Bernier wrote:  Friday, August 10, 2012, 19:54   Target boat with TaC coating, inside covered with a 0.002 inches thick Ta foil, wrapped with a 0.002 inches thick Ta foil, contains a Ta foil with TaO coating. See John's Ipad for their recipes. Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 830 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum).    Saturday, August 11, 2012, 19:15 Heating process was going smoothly up to 400 A. See Attachment 1. Around 420 A, vacuum went up again and the voltage increased more quickly. It seems like resistance is building up. After reaching 530 A, the current was tapped down to 420 A in an effort to save the Ta boat. See Attachment 2. The current will stay at 420 A for the weekend until John takes a look at this.    Monday, August 13, 2012, 13:46  TGHT was ramped down at 2 A/min and then tapped down to 0A. See Attachment 1.  The target boat will be cooled down for about an hour before turning off the chiller.

 Tuesday, August 14, 2012, 16:56

Summary:

The purpose of this experiment is to test the chemical and high temperature (1600C) resistance of a Ta foil (0.001" thick) coated with Ta2O5, so it can be used as the under-layer for the BeO sintering process.

The Ta2O5 (white powder, -325 mesh) was prepared in a non-aqueous solution and was sprayed on a piece of Ta foil. 

The coated foil was rolled up and inserted in a Ta-coated (previously sintered) target boat for heating.

The foil was heated up to 520A (~1200C) and evidently,Ta2O5 started to react with Ta foil, and the foil became brittle and cracked (see attachment#1).

In conclusion, Ta2O5 is not a good protection layer for Ta material - at least for our applications.

Tuesday, August 14, 2012, 15:44

This SiC target was prepared in May 2011 with the Evaporator#1.  The target will not used for online. 

Two endcaps were inserted with the new expansion tool.  The target will be heated up to the normal operating condition (TGHT =580A, TBHT = 230A). 

The chamber is currently being pumped down. 

 Tuesday, August 14, 2012, 16:21

Earlier, the Cu-heat shield was removed from the evaporator to replace the insulators, so all the seals were placed with new ones.  However,

there seems to be some leaks after the HS cooling water is turned on.  (see attachment#1).

The TP off, and the chamber is vented for investigation.

 Tuesday, August 14, 2012, 17:25

All the 3 seals for the Cu-heat shield were replaced.  The chamber has been pumped down and the HS water valve is open.  No leaks are detected.

Tuesday, August 14, 2012, 17:29

Initiated auto-ramping at 2A/min for both TGHT and TBHT.

Parameter constraints: good vac @ 2.0e-5 Torr, bad vac @ 3.0e-5 Torr.

Currently, IG1 @ 6.5e-6 Torr.

 Wednesday, August 15, 2012, 09:52

TGHT and TBHT have reached to 520A and 230A, respectively, and have stayed at the currents for about 10 hours. (see attachment #2) 

IG is currently at 7.7e-7 Torr.  

Initiating auto-cool down at 2A/min. 

 Thursday, August 16, 2012, 11:23

Chamber is vented.

Tuesday, August 14, 2012, 15:01

The Cu-heatshield insulators are broken due to prolong heating time during the target processes (see attachment#1). 

The insulators are replaced with the MM800 type (see attachment #2).

Nikita Bernier wrote:

Nikita Bernier wrote:  Friday, August 10, 2012, 19:54   Target boat with TaC coating, inside covered with a 0.002 inches thick Ta foil, wrapped with a 0.002 inches thick Ta foil, contains a Ta foil with TaO coating. See John's Ipad for their recipes. Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 830 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum).    Saturday, August 11, 2012, 19:15 Heating process was going smoothly up to 400 A. See Attachment 1. Around 420 A, vacuum went up again and the voltage increased more quickly. It seems like resistance is building up. After reaching 530 A, the current was tapped down to 420 A in an effort to save the Ta boat. See Attachment 2. The current will stay at 420 A for the weekend until John takes a look at this.

 Monday, August 13, 2012, 13:46

 TGHT was ramped down at 2 A/min and then tapped down to 0A. See Attachment 1.  The target boat will be cooled down for about an hour before turning off the chiller.

Nikita Bernier wrote:

Friday, August 10, 2012, 19:54   Target boat with TaC coating, inside covered with a 0.002 inches thick Ta foil, wrapped with a 0.002 inches thick Ta foil, contains a Ta foil with TaO coating. See John's Ipad for their recipes. Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 830 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum).

 Saturday, August 11, 2012, 19:15

Heating process was going smoothly up to 400 A. See Attachment 1.

Around 420 A, vacuum went up again and the voltage increased more quickly. It seems like resistance is building up. After reaching 530 A, the current was tapped down to 420 A in an effort to save the Ta boat. See Attachment 2.

The current will stay at 420 A for the weekend until John takes a look at this.

 Friday, August 10, 2012, 19:54

Target boat with TaC coating, inside covered with a 0.002 inches thick Ta foil, wrapped with a 0.002 inches thick Ta foil, contains a Ta foil with TaO coating.

See John's Ipad for their recipes.

Evaporator #2 is now auto-ramping overnight at 0.2 A/min, up to 830 A, with the maximum voltage limited at 14 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum).

Monday, July 30, 2012, 15:38

The evaporator was used for the processing the NiO target for 8 days and it was discovered today that there was a puddle of water underneath the chiller. 

The cover of the chiller was removed and some water around the plumbing was found (see attachment #1). 

Will continue to keep running the chiller to see if there is more water leaking out...

 Sunday, July 22, 2012, 20:30

The NiO target materials were loaded into the container today.  

Total discs = 500, (10 discs/pack) 

length (after loaded) = 9.0cm 

Target container is wrapped with Ta-heat shields, and will be removed after the sintering process. 

One regular end cap is inserted (with Ni-foil inserted as a divider).  The caps, however, are very loose (tried 2 caps and still loose).  Hopefully the thermo diffusion bonding will seal the cap... 

The other end is inserted with a D-cap for out-gassing proposes, and will be replaced with the regular end-cap after the process. 

(see attachment#1)

Sunday, July 22, 2012, 20:48 

The camber has been pumped down and currently IG1=1.3e-6 Torr.

The HS cooling water was turned on and no leaks were detected.  

TGHT and TBHT were stepped up to 50A. 

Auto-ramping is initiated at 0.2A/min for TGHT max = 250A, TBHT max = 230A. 

 Thursday, July 26, 2012, 23:31

TGHT and TBHT have reached to 250A (local @ 242A/2.88V) and 230A, respectively, and have stayed for ~4hrs (see attachment#2)  

Currently, IGP1 = 4.9e-7 Torr, IGP2 = 3.5e-7 Torr, CG1B = 13mTorr. 

Initiating auto-cool down at 2A/min.  

 Monday, July 30, 2012, 15:11

The chamber was vented and the target was removed.

There was significant condensation oily fluid coated Cu-heatshield lid and around the ionizer opening.

Overall, the target looks very good.  The NiO target material was nicely sintered.  No shrinkage or loose particles were observed (see attachment #3).

The endcap, however, was not properly fitted and it just fell off, (see attachment #4). 

Both ends of the target are currently opened; the expension tool for the endcap is in order and hopefully this will solve the problem.

The target is being stored in the fumehood

Thursday, July 19, 2012, 16:58

The target container was coated with TaC. 

It's wrapped with 3 layers of Ta as the heat-shield, including the backblock.

TGHT will be ramped up to 580A at 0.2A/min.

TBHT will be ramped up to 230A at 0.2A/min.

Currently, IGP1 = 1.5e-6 Torr.  BP = 15mTorr

 Friday, July 20, 2012, 13:56

TGHT and TBHT reached to 580A & 230A, respectively, and stayed for ~ 2hrs. 

Measured temperature at the ionizer tube to be 1630C.

Cooling down in process at 2A/min...

 Sunday, July 22, 2012, 20:53

The chamber was vented earlier around 14:00hr.  

The target container looks good! 

Tuesday, July 17, 2012, 15:45

Target boat is filled with TaC coated regular- and D-endcaps. 

The boat is wrapped with a Ta heat-shield. 

Chamber is being pumped down, currently at 5e-6 Torr.

Tuesday, July 17, 2012, 15:58

Heat-shield cooling water valve opened; no leaks detected.

Initiated TGHT auto-ramping at 0.5A/min, set TGHT max at 580A.

 Wednesday, July 18, 2012, 10:44

Yesterday evening, the target heater tripped off a few times due to high vacuum excursion.  The TGHT ramping rate was low to 0.2A/min.  The current was ramped up sturdily to 500A this morning.  

Wednesday, July 18, 2012, 10:46

Increased ramping rate to 2A/min.  Vacuum currently at 2.2e-6 Torr.

 Wednesday, July 18, 2012, 16:18

TGHt has reached to 580A and stayed for about 5 hrs. 

Cooling down in process...  2A/min for TGHT --> 0A.

 Thursday, July 19, 2012, 10:31

TGHT reached to 0A. 

Evaporator is off. 

Venting chamber... 

Thursday, July 12, 2012, 17:29

NiO was sprayed on Ni foil.

Average/discs: mass= 0.075g, thickness=0.076mm, density = 7.023g/cm3.

4 set of samples were loaded onto the targetboat (coated/sintered with TaC).  A piece of Ta foil was used as the under layer (see attachment #1).

A 0.002" thick Ta foil was wrapped around the container as the heat-shield.

The chamber was pumped down to 5.0e-6 Torr before the cooling water valve was opened; no leaks was detected.

For this process, the target heater will only go up to 250A (~1100C), with auto-ramping rate at 0.5A/min.

The heater has been stepped up to 50A, local 32A/ 0.23V.  The vacuum reached to max 1.6e-5 Torr, and it's coming down.

Thursday, July 12, 2012, 17:51

Auto-ramping initiated...

 Friday, July 13, 2012, 09:42

TGHT reached to 250A and stayed for 6 hrs (see attachment #2).  At that current, the target wasn't glowing so the temperature could not be measured. 

Initiated auto-cooling at 2A/min. 

Friday, July 13, 2012, 11:00  

TGHT reached to 65A.  Stopped the auto-cooling process and manually tapped down the p/s to 0A.  

Vacuum is stable at 5.7e-7 Torr.  

In the next 30 min or so, the chamber will be vented and the NiO target material will be taken out for inspection. 

John Wong wrote:

Nikita Bernier wrote: Wednesday, June 20, 2012, 17:23 New Target boat, with no coating, wrapped with a 0.002 inches thick Ta foil, contains NiO D-shape discs : Sample,   # Disks,    Mass (g),    Thickness (mm) 1    12,  1.9396,  1.938 2    13,  0.9592,  0.847 3    25,  2.6675,  3.06 See John's Ipad for their recipes. Evaporator #2 is now auto-ramping overnight at 0.5 A/min, up to 580 A, with the maximum voltage limited at 14 V, between 3.00e-05 (Good vacuum) and 4.00e-05 Torr (Bad vacuum).   Wednesday, June 20, 2012, 22:28 TGHT tripped off at 78A due to high out-gassing pressure.  The current was tapped down to 75A before it was turned back on.  Changed ramping rate from 0.5A/min to 0.2A/min.   Initiate auto-ramping...   Thursday, June 21, 2012, 08:35 Vacuum has come down to 7e-7 as TGHT is being ramped up at 0.2A/min. (see attachment#1). Increase TGHT rate to 2A/min. The temperature should be measured when the heater gets up to around 500A.

 Thursday, June 21, 2012, 17:37

The NiO discs were heated up to 1500C at 560A.  The target heater was lowered in steps and the temperature was measured.  At 320A, the target container was ~1110C.  (see attachment #1) 

There was a sign of resistant on the target container as the p/s voltage started to go up at a higher rate.  (see attachment#2, 3, 4 for the archived striptool).

Unfortunately, the target container was broken; it was most likely reacted with the Ni.  (see attachment#5)

So.... the possible solution?!  TRY coating the container with Ta2O5.  Will discuss more in the Friday Jun 22 meeting. 

Nikita Bernier wrote:

Wednesday, June 20, 2012, 17:23 New Target boat, with no coating, wrapped with a 0.002 inches thick Ta foil, contains NiO D-shape discs : Sample,   # Disks,    Mass (g),    Thickness (mm) 1    12,  1.9396,  1.938 2    13,  0.9592,  0.847 3    25,  2.6675,  3.06 See John's Ipad for their recipes. Evaporator #2 is now auto-ramping overnight at 0.5 A/min, up to 580 A, with the maximum voltage limited at 14 V, between 3.00e-05 (Good vacuum) and 4.00e-05 Torr (Bad vacuum).

Wednesday, June 20, 2012, 22:28

TGHT tripped off at 78A due to high out-gassing pressure.  The current was tapped down to 75A before it was turned back on. 

Changed ramping rate from 0.5A/min to 0.2A/min.  

Initiate auto-ramping... 

 Thursday, June 21, 2012, 08:35

Vacuum has come down to 7e-7 as TGHT is being ramped up at 0.2A/min. (see attachment#1).

Increase TGHT rate to 2A/min.

The temperature should be measured when the heater gets up to around 500A.

Wednesday, June 20, 2012, 17:23

New Target boat, with no coating, wrapped with a 0.002 inches thick Ta foil, contains 3 NiO pellets :

Sample,   # Disks,    Mass (g),    Thickness (mm)

1    12,  1.9396,  1.938

2    13,  0.9592,  0.847

3    25,  2.6675,  3.06

See John's Ipad for their recipes.

Evaporator #2 is now auto-ramping overnight at 0.5 A/min, up to 580 A, with the maximum voltage limited at 14 V, between 3.00e-05 (Good vacuum) and 4.00e-05 Torr (Bad vacuum).

Thursday, June 21, 2012, 18:14  

See attachment #1, 2 for the density measurements and the graph for the disc thickness  -JW