Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
  Evaporator_2, Page 23 of 35  Not logged in ELOG logo
ID Date Author Target Material Target Oven W.O# Source Status Subjectdown
  25   Tuesday, May 22, 2012, 15:26 John WongSiC38481-2HP-SISDoneRe-condition the HP-SIS SiC target

Nikita Bernier wrote:

John Wong wrote:

Nikita Bernier wrote:

John Wong wrote:

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 


 

Friday, May 18, 2012, 12:19 

The target is wrapped with only one heat shield.

Evaporator #2 Target Heater is now auto-ramping at 0.5 A/min, up to 820 A, with the maximum voltage limited at 2 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). Tube Heater is auto-ramping at 0.5 A/min, up to 230 A, with the maximum voltage limited at 1 V. See attachments.

 Friday, May 18, 2012, 13:15

Increased TBHT voltage to 5V, and TGHT to 15V.  Currently, TBHT =83A, 0.986V, TGHT= 144A, 1.65V, IGP1 = 5.2e-7 Torr, IGP2 = 4.3e-7 Torr. 

Continue ramping up... 


 Tuesday, May 22, 2012, 12:02

TGHT and TBHT were ramped up to 830A/13.65V (local), and 235A/3.85V, respectively.  The target was conditioned over the long weekend.  


 

 Tuesday, May 22, 2012, 12:13

Initiating the cool-down process at 5 A/min.

See archive plots of the Target Heater (Attachment 1) and the Tube Heater (Attachment 2).

 Tuesday, May 22, 2012, 15:24

TGHT/TBHT were ramped down to 0A.  The target has cooled for about 45 min.  All pumps and chillers are off.  The chamber has been vented.


 

  17   Tuesday, May 15, 2012, 12:26 John WongSiC38481-2HP-SISDoneRe-condition the HP-SIS SiC target

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 


 

  22   Friday, May 18, 2012, 12:19 Nikita BernierSiC38481-2HP-SISDoneRe-condition the HP-SIS SiC target

John Wong wrote:

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 


 

Friday, May 18, 2012, 12:19 

The target is wrapped with only one heat shield.

Evaporator #2 Target Heater is now auto-ramping at 0.5 A/min, up to 820 A, with the maximum voltage limited at 2 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). Tube Heater is auto-ramping at 0.5 A/min, up to 230 A, with the maximum voltage limited at 1 V. See attachments.

Attachment 1: autoramp1.png
autoramp1.png
Attachment 2: ievap2autoheat1.png
ievap2autoheat1.png
  23   Friday, May 18, 2012, 13:17 John WongSiC38481-2HP-SISDoneRe-condition the HP-SIS SiC target

Nikita Bernier wrote:

John Wong wrote:

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 


 

Friday, May 18, 2012, 12:19 

The target is wrapped with only one heat shield.

Evaporator #2 Target Heater is now auto-ramping at 0.5 A/min, up to 820 A, with the maximum voltage limited at 2 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). Tube Heater is auto-ramping at 0.5 A/min, up to 230 A, with the maximum voltage limited at 1 V. See attachments.

 Friday, May 18, 2012, 13:15

Increased TBHT voltage to 5V, and TGHT to 15V.  Currently, TBHT =83A, 0.986V, TGHT= 144A, 1.65V, IGP1 = 5.2e-7 Torr, IGP2 = 4.3e-7 Torr. 

Continue ramping up... 


 Tuesday, May 22, 2012, 12:02

TGHT and TBHT were ramped up to 830A/13.65V (local), and 235A/3.85V, respectively.  The target was conditioned over the long weekend.  


 

  24   Tuesday, May 22, 2012, 12:15 Nikita BernierSiC38481-2HP-SISDoneRe-condition the HP-SIS SiC target

John Wong wrote:

Nikita Bernier wrote:

John Wong wrote:

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 


 

Friday, May 18, 2012, 12:19 

The target is wrapped with only one heat shield.

Evaporator #2 Target Heater is now auto-ramping at 0.5 A/min, up to 820 A, with the maximum voltage limited at 2 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). Tube Heater is auto-ramping at 0.5 A/min, up to 230 A, with the maximum voltage limited at 1 V. See attachments.

 Friday, May 18, 2012, 13:15

Increased TBHT voltage to 5V, and TGHT to 15V.  Currently, TBHT =83A, 0.986V, TGHT= 144A, 1.65V, IGP1 = 5.2e-7 Torr, IGP2 = 4.3e-7 Torr. 

Continue ramping up... 


 Tuesday, May 22, 2012, 12:02

TGHT and TBHT were ramped up to 830A/13.65V (local), and 235A/3.85V, respectively.  The target was conditioned over the long weekend.  


 

 Tuesday, May 22, 2012, 12:13

Initiating the cool-down process at 5 A/min.

See archive plots of the Target Heater (Attachment 1) and the Tube Heater (Attachment 2).

Attachment 1: TGHT-VAC1.JPG
TGHT-VAC1.JPG
Attachment 2: TBHT-VAC1.JPG
TBHT-VAC1.JPG
  538   Tuesday, March 23, 2021, 11:28 Marla CervantesEmpty44489-6 DoneRe-coating test 3

Objective: Coating the inner surface of a short tantalum boat with rhenium.

Result:

  • The wire snnaped around 376 W (53 A, and 7.09 V) and 2170 °C (measured with filament pyrometer)
  • The tube does not have indications of coating

Thursday, March 25, 2021, 11:23

Yesterday a heat shield was installed in the EVAP2.

The desired temperature of the Re wire is 2500 degC

A water leak was performed (elog 539 describes it), no leak was detected.


Tuesday, March 23, 2021, 11:01

Pressure 3.8e-7 Torr, current rate set to 6 A @ 0.5 A/min

The wire started glowing at TGHT =  4W, 7A, 0.56V


When reaching 7A the current was increased 0.5 A manually 

When reaching 16 A,  the current was increased 1 A manually until reaching 54 A when the wire snapped

  540   Thursday, March 25, 2021, 11:24 Marla CervantesEmptyNA (Cu-Tube DoneRe-coat test 4

Objective: Coating the inner surface of a short tantalum tube with rhenium.

Result:

  • The wire snnaped around 376 W (53 A, and 7.09 V) and 2170 °C (measured with filament pyrometer)
  • The tube is coated

Thursday, March 25, 2021, 11:23

Yesterday a heat shield was installed in the EVAP2.

The desired temperature of the Re wire is 2500 degC

A water leak was performed (elog 539 describes it), no leak was detected.


Tuesday, March 23, 2021, 11:01

Pressure 3.8e-7 Torr, current rate set to 6 A @ 0.5 A/min

The wire started glowing at TGHT =  4W, 7A, 0.56V


When reaching 7A the current was increased 0.5 A manually 

When reaching 16 A,  the current was increased 1 A manually until reaching 54 A when the wire snapped

  547   Tuesday, April 13, 2021, 10:44 Marla CervantesEmptyNA (Ta- tube Eagle Alloys) DoneRe-coat 4

 Tuesday, April 13, 2021, 09:51

IGP1 = 2.5e-7 Torr


Tuesday, April 13, 2021, 10:17 

The wire was heated in the same manner as the last three runs

From 0A to 7A the autoramp was set to 0.5A/min

At 8A the wire started the glow dimmly 

Above 8A, the wire was heated manually at 0.5A until 15A where the step was changed to 1A, 

the temperature was measured with the filament pyrometer every 2 A starting at 10A

At 42 A the step was changed to 0.5A until 44.5A, 4.61V (2120 °C), the wire was kept at that temperature for 6 hours.

After that time, the current was ramped to 0A at 0.5A/min.

Attachment 1: voltage-increment-Re-coating.JPG
voltage-increment-Re-coating.JPG
  543   Sunday, March 28, 2021, 11:24 Marla Cervantes NA (Ta-tube) DoneRe-coat 3

Objective: Coating the inner surface of a tantalum tube to make a destructive test and use a reference for the tantalum boats coatings

Results: The tube was coated


Sunday, March 28, 2021, 11:23

No water leak

IGP1 = 2.3e-7 torr


Sunday, March 28, 2021, 16:10

The wire was heated in the same manner as the last three runs

From 0A to 7A the autoramp was set to 0.5A/min

At 8A the wire started the glow dimmly 

Above 8A, the wire was heated manually at 0.5A until 16A where the step was changed to 1A, 

the temperature was measured with the filament pyrometer every 2 A starting at 10A

At 42 A the step was changed to 0.6A until 42.6A, 4.38V (2020 °C), the wire was kept at that temperature for 90 min

After that time, the current was ramped down at 0.5A/min until ~20A when the current rampping was changed too 1A/min


 

 

  542   Friday, March 26, 2021, 16:23 Marla CervantesEmpty44489-7 DoneRe-coat 2

Objective: Coating the inner surface of a tantalum tube to make a destructive test and use a reference for the tantalum boats coatings

Results: 


Sunday, March 27, 2021, 11:23

No water leak

IGP1 = 3.7e-7 torr


Sunday, March 27, 2021, 16:10

The wire was heated in the same manner as the last three runs

From 0A to 7A the autoramp was set to 0.5A/min

At 8A the wire started the glow dimmly 

Above 8A, the wire was heated manually at 0.5A until 16A where the step was changed to 1A, 

the temperature was measured with the filament pyrometer every 2 A starting at 10A

At 42 A the step was changed to 0.6A until 42.6A, 4.38V (2020 °C), the wire was kept at that temperature for 90 min

After that time, the current was ramped down at 0.5A/min until ~20A when the current rampping was changed too 1A/min

 

 

  541   Friday, March 26, 2021, 13:58 Marla CervantesEmpty44489-6 DoneRe-coat 1

Friday, March 26, 2021, 13:55

Yesterday a heat shield was installed in the EVAP2.

A 1mm thick rhenium wire was held within two copper brackets to pass through a Cu tube with the intention of coating its inside face.

The desired temperature of the Re wire is 2500 degC

A water leak was performed and no leak was detected

 

  217   Monday, June 15, 2015, 15:30 John WongEmpty41177-2LP-SISDoneRe-Sintering TaC coating container for ZrC back-up

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

 Tuesday, June 09, 2015, 9:16

Target container is coated with TaC. No Ta-heat shields are used.

TGHT will be ramped up to 580A at 0.2A/min.

TBHT will be ramped up to 230A at 01A/min.

Chamber is currently being pumped down.


 Tuesday, June 09, 2015, 15:37

HS water valves were opened. no leaks detected.

Tapped up manually to 35A.

Once vacuum stabilized after ~45min, initiated auto-ramp.


 Wednesday, June 10, 2015, 08:02

IGP1 = 5.3e-7 Torr.

TGHT = 250A and TBHT = 140A.

Increasing auto ramp to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 

 Wednesday, June 10, 2015, 16:32

TGHT/TBHT are at 580A/230A for almost 6 hours, temp at 1728C.

Vac at 8.5e-7 Torr. 

Cooling down initiated at 1A/min.

Target container should be inspected once the chamber is vented.


 

 Thursday, June 11, 2015, 10:55

Vented in air and opened up this morning.

Same as last container sintered in evap2 [IG-LIS for UCx#13] - ends not quite fully sintered and coating not very good.

most likely due to old TaC spray.

See link for photos.

https://www.dropbox.com/sh/75o43x8y2z16e7j/AABc8Z1fTTaTRtJ5_Jr1eacWa?dl=0


 

 Monday, June 15, 2015, 15:24

Same problem also found for the LP-IG-LIS container, WO#40860-1, see elog id#215.  After re-coating and sintering, it seems better. 

For this container, it is re-coated and will undergo the sintering process one more time. 

Will try to go up to 1900C for the sintering process.

Target container is temporarily wrapped with 6.2cm of Ta foil as a layer for heat shield on each side of the tube, excluding the centre block.  The shield will be removed once the process is done.  

Target current will be controlled accordingly. 

Chamber is being pumped down. 


 Monday, June 15, 2015, 16:17

HS water valves open; no leaks detected. 

IGP1 at 6.8e-6 Torr and coming down.


 Monday, June 15, 2015, 17:21

Stepping up TGHT/TBHT to 60A, pressure seems pretty stable at 7.2e-6 Torr and coming down. 

Setting TGHT to 400A and TBHT to 230A, auto-ramping initiated.   Will setup up current to reach 1900C, if necessary. 


 Monday, June 15, 2015, 20:28

TGHT and TBHT reached 400A/230A, Temp at 1552C.  Vac at 2.7e-6 Torr.

Stepping TGHT


Monday, June 15, 2015, 21:16  

TGHT at 520A/9.06 V to achieve 1900C.  DV at 5.09V.  

Vac at 4.2e-6 Torr.  

Will continue the sintering process at this temperature for another 3-4 hours. 


 Tuesday, June 16, 2015, 00:15

Target container has been heated at 1900C for over 3 hours.  

Vacuum is coming down to 1.4e-6 Torr.  

Initiated cooling process at 2A/min

Chamber can be vented tomorrow and container should be inspected


 Friday, June 26, 2015, 16:04

Container looks good!


 

  215   Friday, June 12, 2015, 16:08 John WongEmpty40860-1LP-IG-LISIn progressRe-Sintering TaC coating container for UCx

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

 Thursday, June 04, 2015, 9:07

Container was sprayed with TaC and let dry.

Container has 3x Ta heat shields including center block.

Container was loaded into EVAP2 yesterday and pumped down overnight.

HS water valves were opened up this morning, no leaks detected.

IGP1 = 4.6e-7 Torr.

Tapped up manually to 40A.

Waited ~25min, Vacuum stable.

IGP1 = 5.0e-7 Torr.

Initiating auto-ramp.

TGHT will be ramped to reach 2000C


 Friday, June 05, 2015, 10:01

IGP1 = 4.5e-7 Torr.

TGHT = 313A, 4.47V

OMEGA = 1444C

Increasing ramping rate to 1.0A/min


 Friday, June 05, 2015, 11:31

IGP1 = 1.2e-6 Torr.

Increasing ramping rate to 2.0A/min


 

 Friday, June 05, 2015, 12:01

TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down

Cooling down process can be initiated after 4 hours. 


 

 Friday, June 05, 2015, 13:21

OMEGA = 1995C

Increasing TGHT to 470A to achieve desired max temperature of 2000C


Friday, June 05, 2015, 15:59

TGHT sat at max desired temperature of 2000C for ~4hrs.

TGHT = 470A, 7.7V

Initiating auto-cool at 1.0A/min.


 Monday, June 08, 2015, 11:31

Vented in air and opened up this morning.

Target container mostly sintered, two tiny patches near both ends not fully sintered.

Will re-install and re-sinter next week as another container with priority needs to be sintered first.


 Tuesday, June 09, 2015, 10:45

See attachements for 'not-fully-sintered' photos


 

 Wednesday, June 10, 2015, 12:06

After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.  

See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0 

Attempt to re-spray the container and re-sinter.  


 

 

 Friday, June 12, 2015, 14:58

re-sprayed with second layer of TaC spray this morning.

re-loaded into evap2.

HS water valves opened, no leaks detected.

will ramp-up over weekend.

 Friday, June 12, 2015, 16:07

Vacuum comes down to 6.1e-6 Torr.

Initiated auto-ramping at 0.2A/min for 300A first. 


 

  216   Sunday, June 14, 2015, 09:40 John WongEmpty40860-1LP-IG-LISDoneRe-Sintering TaC coating container for UCx

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

Laura Lambert wrote:

 Thursday, June 04, 2015, 9:07

Container was sprayed with TaC and let dry.

Container has 3x Ta heat shields including center block.

Container was loaded into EVAP2 yesterday and pumped down overnight.

HS water valves were opened up this morning, no leaks detected.

IGP1 = 4.6e-7 Torr.

Tapped up manually to 40A.

Waited ~25min, Vacuum stable.

IGP1 = 5.0e-7 Torr.

Initiating auto-ramp.

TGHT will be ramped to reach 2000C


 Friday, June 05, 2015, 10:01

IGP1 = 4.5e-7 Torr.

TGHT = 313A, 4.47V

OMEGA = 1444C

Increasing ramping rate to 1.0A/min


 Friday, June 05, 2015, 11:31

IGP1 = 1.2e-6 Torr.

Increasing ramping rate to 2.0A/min


 

 Friday, June 05, 2015, 12:01

TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down

Cooling down process can be initiated after 4 hours. 


 

 Friday, June 05, 2015, 13:21

OMEGA = 1995C

Increasing TGHT to 470A to achieve desired max temperature of 2000C


Friday, June 05, 2015, 15:59

TGHT sat at max desired temperature of 2000C for ~4hrs.

TGHT = 470A, 7.7V

Initiating auto-cool at 1.0A/min.


 Monday, June 08, 2015, 11:31

Vented in air and opened up this morning.

Target container mostly sintered, two tiny patches near both ends not fully sintered.

Will re-install and re-sinter next week as another container with priority needs to be sintered first.


 Tuesday, June 09, 2015, 10:45

See attachements for 'not-fully-sintered' photos


 

 Wednesday, June 10, 2015, 12:06

After inspecting the target container,  the inner tube surface has "dark" patches, which may not be evenly coated or the coating layer was too think.  

See link for photos:  https://www.dropbox.com/sh/m94mjuuodwhz5jb/AADEBv_Kha_p_1An40eftWNHa?dl=0 

Attempt to re-spray the container and re-sinter.  


 

 

 Friday, June 12, 2015, 14:58

re-sprayed with second layer of TaC spray this morning.

re-loaded into evap2.

HS water valves opened, no leaks detected.

will ramp-up over weekend.

 Friday, June 12, 2015, 16:07

Vacuum comes down to 6.1e-6 Torr.

Initiated auto-ramping at 0.2A/min for 300A first. 


 

Sunday, June 14, 2015, 09:37  

TGHT at 254.2A/3.5V3, DV = 1.614V Temp at 1177C. 

Vacuum is stable at 3.2e-7 Torr.  

Increase ramping rate at 2A/min until TGHT reached 300A. 


Sunday, June 14, 2015, 10:04  

TGHT reached 300A, temp 1368C.

Tapping up to ~1800C


Sunday, June 14, 2015, 11:26 

TGHT at 425A/6.84V, DV 3.59V, temp at 1814C, 

Vacuum coming down, currently at 7.5e-7 Torr. 

Will remain at that current for at least 4 hours before cooling down


Sunday, June 14, 2015, 17:15  

Target container has been sintered with TiC for over 6 hours at 1823C, with TGHT at 425A/6.84V, DV at 3.584V. 

Vac at 4.9e-7 Torr.  

Cooling initiated.  

Chamber can be vented tomorrow and target container can be taken out for inspection. 


 Monday, June 15, 2015, 11:38

Target container was taken out for inspection.  

It's observed that the coated/sintered TaC surface is improved.  The sintered temperature was only gone up just above 1800C, so there still some area near the ends that is still somewhat "brownish", fully sintered shows a

smooth .  (see attachment) 

Spraying into a cylinder tube can be challenging.  It was observed that the coating was dispersed out from the end cap to the centre tube.  For that reason, the container isn't has much protective layer;vthe Ta surface can

react with carbides and the container eventually breaks.  Take the endcap process for example,  the caps are evenly coated with TaC and can be sintered up to 2000C (see e-log Evap ID 202).

Suggestions:  

Using a spray ball nozzle or some sort so that the inner tube can be evenly coated. 

Under investigating...


 

 

Attachment 1: 2coats.png
2coats.png
  530   Tuesday, February 23, 2021, 08:59 Marla Cervantes NA (Cu-tube) DoneRe coating Test 2

 Tuesday, February 23, 2021, 08:49

Yesterday a heat shield was washed and when dry it was installed in the EVAP2,

A 1mm thick rhenium wire was held within two copper brackets to pass through a Cu tube with the intention of coating its inside face


Tuesday, February 23, 2021, 08:58  IGP1 = 7.7e-7 Torr

Pressure 5.88e-7 Torr, current rate set to 10 A @ 0.5 A/min


Pressure 6.1e-7 Torr, current rate set to 20 A @ 0.5 A/min


Pressure 8.51e-7 Torr current rate set to 30 A @ 0.5 A/min, temperature corrected 1800 degC (measured with filament pyrometer)

After 10 min the current and voltage are stable and the pressure is going down


Tuesday, February 23, 2021, 16:25

It seems like the wire is touching the tube so the system will be cool down.

Pressure 6.8e-7 Torr current rate set to 0A at -0.1 A/min


 Tuesday, February 23, 2021, 17:38

Pressure 6e-7 Torr, TGHT = 23.3 A, 4.854 V, Temp 1788 deg C Omega, 1540 degC filament

current rate set to 0A at 0.2A/min 


Wednesday, February 24, 2021, 09:37

Venting EVAP2 


Wednesday, February 24, 2021, 16:47

The wire and Cu tube were  fix such that the wire's deformation does not lead it to touch the tube, then the assembly was attached again and the EVAP2 was pumped down.

IGP1 = 9.3e-7 Torr, current rate is set to 5 A at 0.5 A/min

Wednesday, February 24, 2021, 17:04

IGP1 = 9e-7 Torr TGHT = 5.175A, 0,749 V

current rate is set to 10 A at 0.5 A/min


Wednesday, February 24, 2021, 17:23

IGP1 = 8.8e-7 Torr, TGHT = 10A, 1.78V

current rate is set to 20 A at 0.5 A/min

Since the wire seemed to be touching the tube, the system was vented.

The tube was shifted and the heat shield installed again, the system was pumped over nigth.


Thursday, February 25, 2021, 09:15

A water leak was performed and no leak was observed

IGP1= 4.95e-7 Torr

Thursday, February 25, 2021, 09:32  The current is increased at 0.5 A/min to 5 A


Thursday, February 25, 2021, 10:00

The current was tapped manually at 0.5 A to 6 A the wire is now glowing dimmly

Current rate set to 10A at .5 A/min

Current rate set to 20 A at 0.5A/min


Current rate set to 30 A at 0.5A/min

Thursday, February 25, 2021, 11:17  IGP1= 5.7e-7 Torr, TGHT=30.5A, 6.718V, filament=1740 degC

voltage and current stable, pressure going down.


Thursday, February 25, 2021, 11:21

Current rate set to 40 A at 0.4 A/min


Thursday, February 25, 2021, 11:53 IGP1 = 5.9e-7 Torr, TGHT = 9.267V, 39.15A, filament = 2060 degC

voltage and current stable, pressure going down.

Current rate set to 50 A @ 0.2A/min

During ramping the voltage reduced a bit and I decided to stop the ramp and reduce the current, the voltage stayed constant but the current started increasing slowly without me inputting it so I decided to ramp down the current at 0.2A/min.

When the current reached 0A the power supplies and the pumps were turned off, after an ~1h when the turbo pump had already stopped, the EVAP2 was vented and open.


The wire sintered to the copper tube confirming that the wire was in contact with the tube during heating.

The Cu tube present a grey metallic coloration indicating a Re coating.

The set up together with the copper heat shield were removed from the

  528   Thursday, February 11, 2021, 10:57 Marla Cervantes NA DoneRe coating Test 1

Thursday, February 10, 2021, 12:00

Objective: Heat a Re wire to evaporate it and deposit a layer of Re on the inner surface of a Ta tube.

A Re wire of 1mm diameter was clamped with Cu brackets in EVAP2, the wire is partially enclosed in a Ta tube. EVAP2 pumping down 

The wire needs to be heated to 2500 degC since this is its sublimation temperature at 8e-7 Torr

There is not a reliable system to measure the temperature of the wire but the readings of the micron, manual, and omega pyrometers will be register.

According to COMSOL simulations a power and taking in consideration the EVAP2's power loss, a power of 520 W (5A, 10V) is required.


Thursday, February 11, 2021, 15:39

Pressure 3.78e-7 Torr, current rate set to 10 A @ 0.5 A/min


Thursday, February 11, 2021, 16:32

Pressure: 4.01e-7 Torr, TGHT = 10A, 1.719 V. The voltage has stabilized, the wire is glowing but not enough for reading with micron nor omega, manual reads 970 degC. Also, the wire formed an arc (crest).


Thursday, February 11, 2021, 16:44

 Pressure 3.8e-7 Torr, TGHT  = 10 A, 1.723 V ramp set to 20A @ 0.2 A/min


Thursday, February 11, 2021, 17:26  

Pressure increasing 4.7e-7 torr, TGHT = 20 A, 4.016 V, the wire does not seem to be changing, 


Thursday, February 11, 2021, 18:02

Ramp set to 30A @0.4A/min

Pressure  7.2e-7 Torr, TGHT = 30A, 6.561V, manual pyrometer reads 1720degC

Ramp set to 40A @0.4A/min


Thursday, February 11, 2021, 18:35

 Pressure 2.1e-6Torr and increasing, TGHT = 40A, 9.1V, manual pyrometer reads ~1880 degC

Ramp set to 50A @ 0.4 A/min


 

  537   Tuesday, March 23, 2021, 08:07 Aaron Schmidt    Re - Ta test. Leak check.

 Modified HS installed with new brackets as per Marla.

Tuesday, March 23, 2021, 08:02: Vacuum @ 3.64e-07T. Waterlines opened.

Tuesday, March 23, 2021, 08:06: Vacuum @ 3.60e-07T. Stable.

  539   Thursday, March 25, 2021, 07:57 Aaron Schmidt    Re - Ta test. Leak check.

Thursday, March 25, 2021, 07:55: Vacuum @ 5.12e-07T. Waterlines opened.

Thursday, March 25, 2021, 07:55: Vacuum @ 5.09e-07T. Stable.

  321   Monday, September 12, 2016, 17:27 John WongEmpty39530-9HP-SISDoneRUSH. Round 2: Sinering TaC coating

John Wong wrote:

John Wong wrote:

 Wednesday, September 07, 2016, 14:45

Container was previously coated with TaC solution and wrapped with 1-full length layer of Ta- heat shield around the fins.  

Chamber is being pumped down.  Vac at 5.6e-7 Torr before HS water valves were open; no leaks were detected. 

Sintering Temperature 1900C (Omega slope @ 0.98); expected TGHT ~765A/11.90V, TGHT max at 230A.


 Thursday, September 08, 2016, 18:14

At about 1600C, it was observed that the coating inside the tube seems to chip off (see attachment 1).

TGHT was ramped up to 745A/11.85V and TBHT to 230A/3.25V.  Temperature measured on OMEGA/Mikron = 1914C/1881C; both instruments slopes set at 0.98.

Will remain at this TGHT current over night

Vac at 3.0e-6 Torr and coming down.


Friday, September 09, 2016, 11:01 

Target has been heated at the stable temperature at 1914C (for OMEGA) and 1881C (for Mikron) with current at 745A/11.94V (see attachment 2) for almost 19 hours. 

No fluctuation in p/s current or temperature was observed.  The ramping up process is captured and can be view from the link below:

https://www.dropbox.com/sh/9lgtin54o17ds6j/AABn1-XjvK44mm74TjqTAmvta?dl=0

Pressure at 1.07e-6 Torr. 

Cooling down TGHT at 2A/min and TBHT at 1A/min. 

Continue to capture the cooling down process. 


 Friday, September 09, 2016, 15:17

 While the target container was cooling down, the chip-like particle began obvious (see attachment 3).  

Will inspect the container.. TGHT currently at 260A.


 

 Monday, September 12, 2016, 16:54

The TaC coating chipped off from the surface and didn't get sintered with the container.  (See attachment1). 

There are a few possible reasons why this happened:

1.  The coating was too think.  This may cause the TaC  layer to curl up while the heater was ramped up. 

2.  The coated material got brittle.  The container was flushed with TaC (probably a few weeks ago?) before it went through the sintering process.  Prolong exposure to air/light usually degrade the polymers viscoelasticity.

3.  TaC solution has got bad.  The particles can agglomerate over time and this can cause uneven surface.

4.  Combination of all... ???

Anyway, the chipped off TaC layer was gently scraped off with a stainless steel rod.  Then using kimwipes, i was able to remove most of the chipped off coating; it was not easy - especially trying to remove it from the inner tube.

Instead of "flushing" the tube with TaC, I decided to spray it with thin layer.  And using the air supply, I could quickly dry the coating and installed it back to the evaporator for 2nd Round sintering as we are approaching the deadline!


.                         

 Monday, September 12, 2016, 17:24

Chamber was pumped down to low 10e-6 Torr before HS water valves were open - no leaks detected.

TGHT/TBHT auto ramped at 2A/min to 600A/230A.

Will continue to monitor..


 Wednesday, September 14, 2016, 17:04

TGHT was stepped up to 700A and temp 1851C (OMEGA), 1930C(Mikron).  (see attachment 1).  The container was heated over night before it was cool down at 2A/min. 

Target container seems to properly sintered with TaC (see attachment 2); it will be used for SiC#35. 


 

Attachment 1: Screen_Shot_2016-09-14_at_5.05.08_PM.png
Screen_Shot_2016-09-14_at_5.05.08_PM.png
Attachment 2: Screen_Shot_2016-09-14_at_5.03.48_PM.png
Screen_Shot_2016-09-14_at_5.03.48_PM.png
  368   Thursday, May 11, 2017, 11:25 Laura LambertEmpty41369-10HP-FEBIAD-CTLDoneRUSH! Sintering TaC coated container for SiC#36

 Thursday, May 11, 2017, 11:21

Turns out SiC HP-FEBIAD that has finished conditioning is loaded in the wrong container and it should be a SiC HP-FEBIAD cold transfer line...so rush on new target.

Container coated with TaC using new method: Ends taped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 1x heatshield around each side of cooling fins, not incl center block.

Loaded into EVAP2 and currently pumping down.


 Thursday, May 11, 2017, 13:40

IGP1 = 1.85e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

IGP1 = 3.2e-6 Torr

IGP2 = 4.2e-6 Torr

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 450A and TBHT = 230A, with final desired temp of 1900C

OMEGA slope = 0.98


 Friday, May 12, 2017, 07:57

IGP1 = 4.3e-7 Torr.

IGP2 = 4.4e-7 Torr

TGHT = 233A, 2.8V

TBHT = 130A, 1.6V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Friday, May 12, 2017, 08:54

Comparing direct readouts with epics:

IGP1: direct = 1.9e-6 Torr; epics = 1.3e-6 Torr

IGP2: direct = 1.55e-6 Torr; epics = 1.4e-6 Torr

TGHT: direct = 320A, 4.38V; epics = 321A, 4.19V

TBHT: direct = 181A, 2.40V; epics = 178A, 2.34V


 Friday, May 12, 2017, 10:28

IGP1 = 1.07e-6 Torr

IGP2 = 1.15e-6 Torr

TGHT = 450A, 6.37V

TBHT = 230A, 3.21V

OMEGA = 1197C

Increasing max setpoint of TGHT = 700A


 Friday, May 12, 2017, 13:06

IGP1 = 2.4e-6 Torr

IGP2 = 2.5e-6 Torr

TGHT = 696A, 11.21V

TBHT = 233A, 3.26V

OMEGA = 1758C

Increasing max setpoint of TGHT = 800A


 Friday, May 12, 2017, 13:32

TGHT maxed out at 715A but continued ramping.

This was noticed when current set of TGHT = 750A but readout = 715A

This is due to max voltage limit = 12.0V and readout =11.58V

Increasing TGHT max setpoint to 14.0V and restarting auto ramp from 714A


 Friday, May 12, 2017, 14:45

Container has reached max setpoint of ~1900C

TGHT setpoint = 775A

TGHT = 769A, 12.54V

TBHT = 233A, 3.28V

IGP1 = 2.94e-6 Torr

IGP2 = 2.99e-6 Torr

OMEGA = 1912C

Will remain at max setpoint over weekend.

See attached photos of temperature measurements using MIKRON while TGHT current set point = 770A.

Photos are not super accurate but good as a rough idea.

Ex. for left side the point in the camera is actually pointed slightly closer to the end of the container but in the photo it looks more centered.


Saturday, May 13, 2017, 10:52 by Anders

Ramping down heaters. Temp 1912 C. Vacuum IGP1 = 5.4e-7 Torr


Monday, May 15, 2017, 13:10

Vented in air and taken out this a.m.

Target container looks good. 

Fully sintered coating.


 

Attachment 1: LS_during_TaC_sintering.jpg
LS_during_TaC_sintering.jpg
Attachment 2: RS_during_TaC_sintering.jpg
RS_during_TaC_sintering.jpg
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