Logbooks Lab Maintenance Evaporator_1 Evaporator_2 Laser cutter Target Production Test-Stand RH-ISAC RH-Cyclotron RH-Meson Hall RH-Beamlines RH-ARIEL
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    Reply  Thursday, October 08, 2015, 12:26, John Wong, Empty, 41077-5, LP-SIS, In progress, Test#2: Measuring temp with thermocouple (away from centre) & 2C-IR Test_2_tempcurves.PNGTest1&2_IV_temp_.png

John Wong wrote:

John Wong wrote:

Laura Lambert wrote:

Thursday, September 24, 2015, 08:39

IGP1 = 6.5e-7Torr

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min.

Vacuum stable, IGP1 = 1.5e-6 Torr.

Initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively with final setpoints of 250A and 230A.

Final temp of 1200C on auto-ramp in order to initiate temperature measurements starting at ~1200C.


Thursday, September 24, 2015, 10:24  

IGP1 = 8.7e-7 Torr

TGHT = 44A, TBHT = 38A

Increasing auto-ramp to 0.5A/min and 0.2A/min for the TGHT and TBHT respectively.


 

 

 Thursday, September 24, 2015, 12:04

 A few notes about the target container:The Ta-foil is cut in a full length of the target container, and that also covers up the back block, and the container is wrapped with 3 sheets (see attachment)

 The inner tube is coated with TaC, using the "flushing technique" - the coating looks much better; will see how it turns out after the sintering process

The target will be heated up to 1900C .  Due to the new wrapping of the Ta-heat shield, the heat distribution may be different.  So the target heater will be ramped up to achieve the desired temperature.  


Thursday, September 24, 2015, 18:45  

TGHT reached to 250A3.6V, TGHT at 230A and stayed for 1.5 hours.  Temp-L = 1280C, Temp-R = 1360C.  

Auto-ramp TGHT to 500A at 1A/min and heat at that current for overnight.  Will take temp reading tomorrow.  


Thursday, September 24, 2015, 23:08  

TGHT has reached to 500A/8.57V.  Temp-L = 1895C, Temp-R = 2073C. (Not sure why the temperature is real, will need to investigate more to get an absolute temp)

Just to be safe… Ramping down TGHT to 425A (according to e-log id 216, Temp-R reached to 1800C with TGHT at 425A/6.84V, but no temp measured for the left at that time)

Will check again later.


Friday, September 25, 2015, 11:52  

The target has been heated at 420A for ~12hours; temp measured ~1900C, slightly higher than the previous target container (W.O#40860-1); the Ta-wraping could affect the heat distribution.  

The temperature is also confirmed by using the 2-C digital pyrometer.  The tube inner surface is measured about 1900C, and the ionizer tube is about 2400C.  (see attachment #2).

Initiating auto-cooling at 2A/min for TGHT and 1A/min for TBHT.

The target will be inspected next Monday


 Wednesday, September 30, 2015, 16:01

The target container is fully sintered (see attachment#3) 

It is still in the discussion where this container will be used online for the UCx.  Nevertheless, the target contain is ready and it looks pretty good. 


 

 Tuesday, October 06, 2015, 15:09

After further discussion, we are going to reheat this container to 420A.  The temperature will be measured with the thermocouple - probe inside the centre of the tube - and the 2C-IR for comparison. 

This test is to ensure that the container is actually heated to 1900C before the UCx material can be loaded

The chamber has been pumped down to 1.92e-6 Torr.  Heat shield valve is open and no leaks are detected. 

Ramping up TBHT to 230A max and TGHT to achieve ~1900C


 Wednesday, October 07, 2015, 11:12

Yesterday...

TBHT ramped up to 230A and TGHT was at 160A before taking temperature readings. 

TGHT from 160A to 423A, IR2C temp reading increases linearly from 1138C to 1900C, whereas the thermocouple readouts are not quite linear, 1040C to 1748C (see attachment)

After 18 hours, both temp reader dropped about 45C. 

Increased TGHT to 440C, IR2C & thermocouple currently read 1912C & 1762C, respectively. 


 Wednesday, October 07, 2015, 12:28

Lowered TBHT to 200A and TGHT remained at 440A.  IR2C = 1900C, TypeC = 1745C.  Not much affect from TBHT. 

Will increase TBHT back to 230A, then start ramping down TGHT and taking temp readings. 


 Wednesday, October 07, 2015, 17:49

Stepped down TGHT to 160A and TBHT stayed at 230A.  Cooling down temp is generated.  See attachment. 

Notice the overall temp during cooling is lower than that during heating. 

TGHT and TBHT will be ramped down to 0A. 

Chamber will be vented tomorrow. 

More details later...


 

Thursday, October 08, 2015, 12:01  

Test 2: To heat the target container back to ~440A and measure the temperature with the type C thermocouple (inside the tube, away from the centre block) and compared the temp reading with the 2C-IR.   

Chamber is currently being pump down, vac at 9e-6 Torr.  

Will ramp up TGHT to 160A and TBHT to 230A at 2A/min.


 Thursday, October 08, 2015, 17:01

TGHT is now at 440A, TBHT is constant at 230A - IR2C is reading the same as before, 1910C, but Type C is reading lower at 1770C.  (see attachment)

Will keep the current at 440A overnight. 


 Friday, October 09, 2015, 10:06

TGHT has stayed at 440A, TBHT at 230A for ~18hours.  R-temp dropped slightly from 1910C to 1890C and typeC dropped from 1770 to 1756; otherwise the measurements are reproducible. 

After the group discussion, the online heating curve will be re-calculated based on the temp reading from the IR2C curve. 

Next, the target container will be filled with UCx material and the conditioning current for Evap#1 will only go up to 440A (or at least the required current to reach the end of the re-carbonization step). 

So pay attention to the current when heating the target up in EVAP#1.

Initiate cooling at 2A/min for TGHT and 1A/min TBHT


 Friday, October 09, 2015, 11:35

A note about the voltage that may explain the change in the temperature: 

 

See attachment #2: 

Left plot = Test #1:

Initially TGHT ramped up to 423A and temp measured at 1900C.  Notice, about an hour later, there was a sudden drop in the voltage, and from thereon, the temp was measured at 1860C.  About 18 hours later, TGHT was increased to 440A to achieve 1910C.  

Right plot = Test #2 
Ramped up TGHT to 440A, temp measured 1910C.  At that constant current over the 6 hours period, the voltage slowly increased, and the temperature slightly dropped to 1895C.  


 

Entry  Wednesday, October 21, 2015, 17:39, John Wong, Empty, 41077-3, LP-SIS, In progress, Sintering TaC on LPSIS (small block) container 

 Wednesday, October 21, 2015, 17:35

This container is prepared for a backup UCx target (otherwise it will be used for development purposes).

The container is coated with TaC; one layer of Ta-heat shield is used. 

TGHT will be ramped up to reach 1900C (previous container had TGHT ramped up to 440A).  

TBHT will be ramped up to max 230A.  

Chamber is currently being pumped down.  

Heating can begin once the vacuum is good, currently at 4.8e-5 Torr. 


 Friday, October 23, 2015, 16:15

TGHT reached to 500A and temp measured at 1940C.  More about the temp plot can be found in the dropbox.

Initiated cooling down at 2A/min. 

Target will be inspected next Monday.


 

    Reply  Thursday, October 22, 2015, 11:41, Laura Lambert, Empty, 41077-3, LP-SIS, In progress, Sintering TaC on LPSIS (small block) container 

John Wong wrote:

 Wednesday, October 21, 2015, 17:35

This container is prepared for a backup UCx target (otherwise it will be used for development purposes).

The container is coated with TaC; one layer of Ta-heat shield is used. 

TGHT will be ramped up to reach 1900C (previous container had TGHT ramped up to 440A).  

TBHT will be ramped up to max 230A.  

Chamber is currently being pumped down.  

Heating can begin once the vacuum is good, currently at 4.8e-5 Torr. 


 

 Thursday, October 22, 2015, 11:36

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Vacuum stabilized, initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints TGHT = 300A, TBHT = 230A

IGP1 = 1.0e-6 Torr; TGHT = 45.18A, 0.17V; TBHT = 38.4A, 0.41V


 

    Reply  Thursday, October 22, 2015, 17:10, John Wong, Empty, 41077-3, LP-SIS, In progress, Sintering TaC on LPSIS (small block) container 

Laura Lambert wrote:

John Wong wrote:

 Wednesday, October 21, 2015, 17:35

This container is prepared for a backup UCx target (otherwise it will be used for development purposes).

The container is coated with TaC; one layer of Ta-heat shield is used. 

TGHT will be ramped up to reach 1900C (previous container had TGHT ramped up to 440A).  

TBHT will be ramped up to max 230A.  

Chamber is currently being pumped down.  

Heating can begin once the vacuum is good, currently at 4.8e-5 Torr. 


 

 Thursday, October 22, 2015, 11:36

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Vacuum stabilized, initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints TGHT = 300A, TBHT = 230A

IGP1 = 1.0e-6 Torr; TGHT = 45.18A, 0.17V; TBHT = 38.4A, 0.41V


 

 Thursday, October 22, 2015, 17:09

Pressure coming down to 1.5e-6 Torr. 

Increased ramping rate to 2A/min for both TGHT and TBHT.


 

    Reply  Monday, October 26, 2015, 16:14, Laura Lambert, Empty, 41077-3, LP-SIS, Done, Sintering TaC on LPSIS (small block) container & temp measurements with 1xTa h.s temp_measurements_on_sintering_TaC_on_LPSIS_(small_block)_container.xlsx

John Wong wrote:

Laura Lambert wrote:

John Wong wrote:

 Wednesday, October 21, 2015, 17:35

This container is prepared for a backup UCx target (otherwise it will be used for development purposes).

The container is coated with TaC; one layer of Ta-heat shield is used. 

TGHT will be ramped up to reach 1900C (previous container had TGHT ramped up to 440A).  

TBHT will be ramped up to max 230A.  

Chamber is currently being pumped down.  

Heating can begin once the vacuum is good, currently at 4.8e-5 Torr. 


 

 Thursday, October 22, 2015, 11:36

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Vacuum stabilized, initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints TGHT = 300A, TBHT = 230A

IGP1 = 1.0e-6 Torr; TGHT = 45.18A, 0.17V; TBHT = 38.4A, 0.41V


 

 Thursday, October 22, 2015, 17:09

Pressure coming down to 1.5e-6 Torr. 

Increased ramping rate to 2A/min for both TGHT and TBHT.


 

 Monday, October 26, 2015, 16:10

Target container was ramped down over the weekend and taken out today.

Coating looks good.

Will add on another Ta layer and continue with temperature measurements.

See attachment for raw data.


 

Entry  Monday, October 26, 2015, 16:17, Laura Lambert, Empty, 41077-3, LP-SIS, Done, temp measurements with 2xTa h.s on LPSIS (small block) container 6x

 Monday, October 26, 2015, 16:16

Container previously sintered with TaC coating and temperature measurements taken with 1x Ta heat shield [see elog ID# 256]

2x Ta heat shields on this container.

Loaded into evap2 and currently pumping down.


 Tuesday, October 27, 2015, 10:07

HS water valves opened up this morning, no leaks detected.

Tapped up manually to 35A.

Waited ~10min, vacuum stable

Initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: 300A for the TGHT and 230A for the TBHT


 Tuesday, October 27, 2015, 13:54

Reached final setpoints.

IGP1 = 5.3e-7 Torr.

Tapping up manually to 1900C


Tuesday, October 27, 2015, 16:42

Tapped up manually to 1900C

TGHT = 455A, 7.66V

IGP1 = 9e-7 Torr

Will remain at 455A overnight and ramp-down in the morning.


Wednesday, October 28, 2015, 09:32 

TGHT remained at 455A for ~17hrs.

IGP1 = 4.3e-7 Torr.

OMEGA = 1888C

See attachment for raw data of temperature measurements.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, October 28, 2015, 16:32

Vented and took out this afternoon.

Container looks good. 

See photos attached.


 

Entry  Monday, November 02, 2015, 16:29, Laura Lambert, Empty, 41077-3, LP-SIS, Done, temp measurements with 3xTa h.s on LPSIS (small block) container temp_measurements_on_LPSIS_(small_block)_container.xlsx3xTa_h.s_-_striptool_voltage.JPG

 Monday, November 02, 2015, 16:28

Container previously sintered with TaC coating and temperature measurements taken with 1x Ta heat shield [see elog ID# 256] and 2x Ta heat shield [see elog ID#257]

3x Ta heat shields on this container.

Loaded into evap2 and currently pumping down.


 Tuesday, November 03, 2015, 10:37

HS water valves opened up this morning, no leaks detected.

Tapped up manually to 35A.

Vacuum stable.

IGP1 = 6.8e-7 Torr.

Initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: 250A for the TGHT and 230A for the TBHT


 Tuesday, November 03, 2015, 13:09

IGP1 = 7.7e-7 Torr

TGHT = 250A, 3.42V

TBHT = 185A, 3.0V

OMEGA = 1237C

Increasing ramping rate of TBHT to 2.0A/min.


 Tuesday, November 03, 2015, 13:47

Reached final setpoints.

IGP1 = 8.7e-7 Torr.

Tapping up manually to 1900C


 Tuesday, November 03, 2015, 15:45

Tapped up manually to 1900C

TGHT = 450A, 7.26V

IGP1 = 1.6e-6 Torr

Will remain at 450A overnight and ramp-down in the morning.


 Wednesday, November 04, 2015, 10:00

TGHT remained at 450A for ~18hrs.

IGP1 = 6e-7 Torr.

OMEGA = 1908C

See attachment for raw data of temperature measurements and picture showing voltage movement at max setpoint.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Wednesday, November 04, 2015, 16:43

Vented and took out this afternoon.

Container looks good.

No visible changes to container compared to 2xTa heat shield temp measurements.


 

Entry  Monday, November 23, 2015, 14:36, Laura Lambert, Empty, 39530-9, HP-FEBIAD, Done, temp measurements with no h.s on HP-FEBIAD container temp_measurements.xlsx

Monday, November 23, 2015, 14:29

No heat shields.

Container empty.

Loaded into evap2 and currently pumping down.


 Tuesday, November 24, 2015, 09:36

HS water valves opened this morning, no leaks detected.

IGP1 = 4.5e-7 Torr.

Changed slope of OMEGA IR to 0.98 for empty container.

Tapped up manually to 35A.

IGP1 = 4.7e-7 Torr.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 230A, TGHT = 300A

Will tap up manually to 2000C


 Tuesday, November 24, 2015, 14:00

TGHT = 300A, 3.75V

TBHT = 230A, 3.08V

IGP1 = 4.7e-7 Torr

No reading yet on the OMEGA.

Re-initiating auto-ramp to final setpoint TGHT = 450A


 Wednesday, November 25, 2015, 09:11

IGP1 = 3.0e-7Torr.

TGHT = 450A, 6.37V

Tapping up manually to 2000C


 Wednesday, November 25, 2015, 15:31

container was tapped up manually to 650A, slope/emissivity settings were checked.

ramped back down to 450A and tapped up manually while recording data up to 1800C [legs = 2000C]

once reached 1800C, tapped TBHT down manually to see relation of TBHT to temperature/ TGHT

remained at 1800C for ~1hr [while tapping down TBHT] before initiating auto-cool at 2.0A/min for the TGHT

see attachment for raw data.


 Thursday, November 26, 2015, 10:08

Vented in air and took out this morning.


 

Entry  Monday, November 30, 2015, 15:38, Laura Lambert, Empty, 39530-9, HP-FEBIAD, Done, emissivity measurements with no h.s on HP-FEBIAD container emissivity_measurements.xlsx

 Monday, November 30, 2015, 15:37

No heat shields.

Container empty.

Loaded into evap2 and currently pumping down.


Tuesday, December 01, 2015, 10:07 

HS water valves opened this morning, no leaks detected.

IGP1 = 4.3e-7 Torr.

Slope of OMEGA = 0.98

Tapped up manually to 35A.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 90A, TGHT = 360A

Once final setpoints reached, will tap up manually to max 1800C [legs = 2000C]


 Monday, December 07, 2015, 09:06

Container was tapped up manually with emissivity measurements taken every 50A starting at 360A.

The final measurement was taken at 640A.

Container was ramped down for the weekend.

See attachment for raw data.


 

 

    Reply  Tuesday, December 01, 2015, 11:35, Anders Mjos, Empty, 41077-5, LP-SIS, In progress, Test#2: Measuring temp with thermocouple (away from centre) & 2C-IR 2015-10-08_Small_Centre_Block.xlsx2015-10-08.4ch2015-10-06.4ch2015-10-06_Small_Centre_Block.xlsx

 Data from thermocouple attached. Raw data and Excel sheet with plot.

Entry  Monday, December 07, 2015, 09:06, Laura Lambert, Empty, 39530-9, HP-FEBIAD, Done, emissivity measurements with no h.s on HP-FEBIAD container - round2 

 Monday, December 07, 2015, 09:04

No heat shields.

Container empty.

IGP1 = 1.1e-7 Torr.

Slope of OMEGA = 0.98

Tapped up manually to 35A.

Vacuum stable, initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints: TBHT = 90A, TGHT = 360A

Will tap up with the same parameters as last round to confirm results.


 Friday, December 11, 2015, 11:44

Took out of evap2 yesterday.

Aurelia took many emissivity measurements to compare with previous data - which matched up.

The dip in emissivity before going up again around ~560A could be due to oxidation of the materials.


 

Entry  Friday, February 12, 2016, 11:09, Laura Lambert, Empty, 41077-1, LP-SIS, Done, sintering TaC coated small center block container 

 Friday, February 12, 2016, 11:01

Container coated with TaC with new method - ends tapped off,  liquid poured/swirled around container, then poured back out - 'flushing technique'.

Container wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

IGP1 = 6.3e-7Torr

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min.

Vacuum stable, IGP1 = 1.3e-6 Torr.

Initiated auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively with final setpoints of 400A and 230A.


 Monday, February 15, 2016, 08:56

IGP1 = 3.9e-7 Torr.

TBHT = 230A, 4.0V

TGHT = 400A, 6.58V

OMEGA = 1766C

Tapping up manually to 1900C...


 Monday, February 15, 2016, 10:18

IGP1 = 5e-7 Torr

TGHT = 450A, 7.55V

OMEGA = 1913C


 Monday, February 15, 2016, 14:30

IGP1 = 4.9e-7 Torr.

TGHT = 450A, 7.55V.

Material remained at ~1910C for ~4hrs.

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Tuesday, February 16, 2016, 14:17

vented in air and opened up this morning.

target container sintered nicely.


 

Entry  Tuesday, February 16, 2016, 14:02, Laura Lambert, Empty, 40202-5, TARGET BOAT, In progress, sintered TaC coating on target boat [container style with no ionizer tube] 

 Tuesday, February 16, 2016, 14:19

coated with TaC yesterday and let dry overnight.

wrapped with one long Ta heat shield - wrapped around tube 3x, with Ta wire to offset Ta foil away from container

loaded into evap2 and currently pumping down.


 Wednesday, February 17, 2016, 10:51

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min, vacuum stable.

IGP1 = 5.9e-7 Torr.

Initiating auto-ramp at 0.2A/min to a final setpoint of 400A.

Final desired temperature = 1900C


 Thursday, February 18, 2016, 09:16

IGP1 = 6.6e-7 Torr.

TGHT = 303A, 4.3V

OMEGA = 1311C

Increasing ramping rate to 1.0A/min.


 

    Reply  Thursday, February 18, 2016, 13:22, John Wong, Empty, 40202-5, TARGET BOAT, In progress, sintered TaC coating on target boat [container style with no ionizer tube] 

Laura Lambert wrote:

 Tuesday, February 16, 2016, 14:19

coated with TaC yesterday and let dry overnight.

wrapped with one long Ta heat shield - wrapped around tube 3x, with Ta wire to offset Ta foil away from container

loaded into evap2 and currently pumping down.


 Wednesday, February 17, 2016, 10:51

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min, vacuum stable.

IGP1 = 5.9e-7 Torr.

Initiating auto-ramp at 0.2A/min to a final setpoint of 400A.

Final desired temperature = 1900C


 Thursday, February 18, 2016, 09:16

IGP1 = 6.6e-7 Torr.

TGHT = 303A, 4.3V

OMEGA = 1311C

Increasing ramping rate to 1.0A/min.


 

 Thursday, February 18, 2016, 13:10

TGHT reached to 450A, temp at 1800C.  Stepped up TGHT 490A, temp measured at ~1900C. 


 

    Reply  Thursday, February 18, 2016, 17:21, Laura Lambert, Empty, 40202-5, TARGET BOAT, Done, sintered TaC coating on target boat [container style with no ionizer tube] 

John Wong wrote:

Laura Lambert wrote:

 Tuesday, February 16, 2016, 14:19

coated with TaC yesterday and let dry overnight.

wrapped with one long Ta heat shield - wrapped around tube 3x, with Ta wire to offset Ta foil away from container

loaded into evap2 and currently pumping down.


 Wednesday, February 17, 2016, 10:51

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~20min, vacuum stable.

IGP1 = 5.9e-7 Torr.

Initiating auto-ramp at 0.2A/min to a final setpoint of 400A.

Final desired temperature = 1900C


 Thursday, February 18, 2016, 09:16

IGP1 = 6.6e-7 Torr.

TGHT = 303A, 4.3V

OMEGA = 1311C

Increasing ramping rate to 1.0A/min.


 

 Thursday, February 18, 2016, 13:10

TGHT reached to 450A, temp at 1800C.  Stepped up TGHT 490A, temp measured at ~1900C. 


 

Thursday, February 18, 2016, 17:21

TGHT remained at max setpoint for 4hrs.

IGP1 = 6.6e-7 Torr.

OMEGA = 1913C

Initiating auto-cool for TGHT at 2.0A/min.


 Friday, February 19, 2016, 14:17

evap2 vented and opened up this morning.

container looks good.


 

Entry  Tuesday, April 26, 2016, 13:50, Laura Lambert, Empty, 40860-2, LP-IG-LIS, Done, sintering TaC coating on UCx#16 container TaC_coating_sintered1.jpgTaC_coating_sintered2.jpgTaC_coating_sintered3.jpg

Tuesday, April 26, 2016, 13:32

Container coated with TaC using 'flushing technique'.

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2


 Wednesday, April 27, 2016, 10:25

IGP1 = 2.6e-7 Torr.

HS water valves opened, no leaks detected.

Tapped up manually to 35A.

Waited ~35min

Vacuum stable, IGP1 = 6.7e-7 Torr

Initiated auto-ramp at 0.2A/min for the TGHT with a final setpoint of 400A

Final desired temperature = 1900C


 Thursday, April 28, 2016, 14:41

Previously TBHT not on when sintering IGLIS container [since no ionizer tube] - John decided will turn on for this round

Tapped up TBHT manually to 140A, 1.69V

IGP1 = 4.5e-7 Torr

OMEGA = 1635C

TGHT = 382A, 5.8V

Initiating auto-ramp of TBHT at 0.1A/min with a final setpoint of 230A.


Friday, April 29, 2016, 08:40

IGP1 = 2.22-7 Torr

TGHT = 400A, 6.1V

TBHT = 233A, 2.9V

OMEGA = 1719C

Tapping up manually to OMEGA = 1900C


Friday, April 29, 2016, 15:22

IGP1 = 3.0e-7 Torr

TGHT = 460A, 7.52V

TBHT =230A, 2.93V

OMEGA = 1904C

Target container has remained at max temperature setpoint of 1900C for 4.5hrs.

Initiating auto cool for TGHT and TBHT at 2.0A/min and 1.0A/min respectively.


 Monday, May 02, 2016, 08:35

Vented in air and opened up this morning.

Container looks good.

See attached photos.


 

Entry  Wednesday, May 25, 2016, 11:40, Laura Lambert, Empty, 41369-4, HP-SIS, In progress, sintering TaC coating on SiC#33 container 

 Wednesday, May 25, 2016, 11:37

Container coated with TaC using 'flushing technique' [cleaned ionizer tube with acetone, so no coating inside ionizer tube]

Wrapped with 2 x Ta heat shields - one full height of Ta foil wrapped around cooling fins twice

Currently pumping down in evap2


 Thursday, May 26, 2016, 09:28

Tapped up manually to 40A

IGP1 = 6.6e-7 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 650A and TBHT = 230A

Once max setpoints reached will continue to tap up manually while monitoring temperature to 1900C


 

    Reply  Tuesday, May 31, 2016, 11:10, John Wong, Empty, 41369-4, HP-SIS, Done, sintering TaC coating on SiC#33 container 

Laura Lambert wrote:

 Wednesday, May 25, 2016, 11:37

Container coated with TaC using 'flushing technique' [cleaned ionizer tube with acetone, so no coating inside ionizer tube]

Wrapped with 2 x Ta heat shields - one full height of Ta foil wrapped around cooling fins twice

Currently pumping down in evap2


 Thursday, May 26, 2016, 09:28

Tapped up manually to 40A

IGP1 = 6.6e-7 Torr

Initiating auto-ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 650A and TBHT = 230A

Once max setpoints reached will continue to tap up manually while monitoring temperature to 1900C


 

 Tuesday, May 31, 2016, 11:09

TGHT at 615A/9.08V, temp = 1610C.  Vacuum at 1.8e-7 Torr. 

Tapping up TGHT to reach 1900C


 Tuesday, May 31, 2016, 12:04

TGHT at 765A/11.90V.  Temp at 1900C.  Pressure is coming down from 8.7e-7Torr. 

Will keep at this temperature for a day.


 Wednesday, June 01, 2016, 15:22

Temperature has been stable at 1900C.  Pressure is coming down from 3.4e-7 Torr. 

Cooling down TGHT and TBHT at 2A/min and 1A/min, respectively.


 Friday, June 03, 2016, 12:10

TGHT/TBHT at 0A.  Target can be remained under vacuum until Monday.


 Monday, June 06, 2016, 16:54

Target container was inspected; it looks good


 

Entry  Monday, June 27, 2016, 11:08, Laura Lambert, Empty, 41790-3, LP-SIS, Done, sintering TaC coating on UCx#17 container LP-SIS_post_sintering_TaC(3).jpgLP-SIS_post_sintering_TaC(4).jpg

 Monday, June 27, 2016, 11:07

Container coated with TaC using 'flushing technique'.

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2


 Monday, June 27, 2016, 13:23

HS water valves opened

Tapped up manually to 35A

Waited ~1hr, vacuum stable

IGP1 = 1.8e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 400A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Wednesday, June 29, 2016, 11:33

IGP1 = 1.9e-7

TGHT = 400A, 6.0V

TBHT = 223A, 3.9V

OMEGA = 1885C

Remained at these settings for ~13hrs

Increased TBHT max voltage to 4.3V to achieve 230A

TBHT = 230A, 4.1V

OMEGA = 1890C

Tapped up to TGHT = 405A, 6.17V to achieve 1900C...OMEGA reached 1915C

Lowered TGHT to = 403A, 6.12V

OMEGA = 1905C

Measured ~1870C with the mikron, same window the OMEGA measurements are taken out of.

IGP1 = 2.1e-7


 Thursday, June 30, 2016, 08:44

TGHT = 403A, 6.07V

OMEGA = 1886C

Tapped back up to 1900C

TGHT = 410A, 6.22V

OMEGA = 1911C


Thursday, June 30, 2016, 16:01

OMEGA = 1911C

Container has remained at ~1900C for ~1.5 days

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.


 Monday, July 04, 2016, 09:59

Vented in air and opened up this morning.

Container looks good.

Confirmed coating fully sintered with J.Wong.

Photos attached.


 

Entry  Friday, July 15, 2016, 11:52, Laura Lambert, Empty, 40860-3, LP-IG-LIS, Done, sintering TaC coating on SiC#34 container Evernote_Camera_Roll_20160524_134232.jpgEvernote_Camera_Roll_20160524_134233.jpgEvernote_Camera_Roll_20160524_1342331.jpgEvernote_Camera_Roll_20160524_1342332.jpgsnapshot_of_striptool_sintering_TaC_coating.JPG

 Friday, July 15, 2016, 11:49

Container previously coated with TaC using 'flushing technique', cleaned ionizer tube with acetone, so no coating inside ionizer tube

Wrapped with 3 x Ta heat shields, incl center block - new method of each layer being one long single Ta foil covering entire container incl center block

Currently pumping down in evap2


 Friday, July 15, 2016, 14:35

Turbo pump broken 

Currently being replaced...


 Friday, July 15, 2016, 17:04

Turns out its not the turbo pump...TP controls and pump replaced, problem still happening.

Took out heat shield and used a closed loop to rule out leak in chamber, emptied all water lines - turbo pump now on.

Took v.long time to pump down. TP will remain on over wknd.

BP turns on, PV1 turns on, RV turns on - then takes very long time for vacuum to drop ~45min? before BV and TP can be turned on.

Possibly problem with threads on heat shield and not creating proper seal?

Will continue monday with evap2 mystery problem solving...


Monday, July 18, 2016, 16:14

Replaced heat shield and copper seals.

Container re-loaded.

Turbo pump on and good vacuum achieved! YAY!

Finished pumping down, opened HS water valves - no leaks detected.

Tapped up manually to 35A

Vacuum stable, IGP1 = 3e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 400A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C


 Tuesday, July 19, 2016, 09:21

TGHT = 242A, 2.76V

TBHT = 162A

IGP1 = 5.05e-6 Torr

Increasing ramping rate to 1.0A/min and 0.5A/min for the TGHT and TBHT respectively.


 Tuesday, July 19, 2016, 13:04

TGHT = 400A, 4.4V

TBHT = 230A, 2.6V

OMEGA = 1120C

Reached max setpoints ~1hr ago.

Tapping up manually to 1900C...


Tuesday, July 19, 2016, 16:32

MORE problems with evap2 

TGHT reads 460A, 5.1V, 1170C - a lot of power is being lost somewhere...

Comparison from elog i.d. 291 [the last IGLIS container sintering of TaC coating] the TGHT read 460A, 7.5V, 1900C

Another problem: the read out on the power supply and read out on epics of the TBHT reads 215A; however, the 'current set' says 177A - two very different numbers?!

Ramping down evap2 at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively to further inspect chamber and hopefully solve this...


 Wednesday, July 20, 2016, 13:34

Chamber was vented in air and opened up for inspecting.

Fixed!

One of the steel plates used to stop reflection onto the door of the chamber was inserted improperly, resting on top of the 2 negative copper lines to the target leg, this was causing a short.

There was also a short from the right target leg touching the copper heat shield, the heat shield has been shaved down and corrected. It is no longer touching.

There were also 2 brackets that had fallen behind evap2 inside the cage, one was touching the positive lines - it wasn't quite touching the ground, but may have grounded it, causing another possible short.

The chamber was pumped back down and the HS water valves re-opened. No leaks detected.

Evap2 was tapped up manually to 35A.

Vacuum stable = 1.0e-6 Torr.

Initiating auto-ramp at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Final setpoints are TGHT = 400A and TBHT = 230A


 Wednesday, July 20, 2016, 16:25

TGHT = 315A, 4.5V

TBHT = 174A, 2.1V

IGP1 = 2e-6 Torr

OMEGA = 1518C

Lowering auto-ramp to 0.2A/min and 0.1A/min for the TGHT and TBHT overnight while unable to keep watch on the vacuum.


 Thursday, July 21, 2016, 09:09

Evap 2 reached max setpoints ~7.5hrs ago.

TGHT = 400A, 6.3V

TBHT = 230A, 2.9V

IGP1 = 5.1e-7 Torr.

OMEGA = 1882C

Tapping up manually to 1900C...


 Friday, July 22, 2016, 16:18

Container has remained at ~1900C for ~31hrs

TGHT reached 405A/1900C - then after ~23hrs dropped in temperature down to 1895C so was tapped up further to 410A/1910C for another ~8hrs.

TGHT = 410A, 6.57V

IGP1 = 3.1e-7 Torr

TBHT = 230A, 2.9V

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Will remove from evap2 after the weekend.


 Tuesday, July 26, 2016, 16:49

vented in air.

container looks good, fully sintered.

will update with photos tomorrow...


 

ELOG V2.9.2-2455