Wednesday, February 28, 2018, 15:16

Container coated with TaC using 'flushing technique' and let dry.

Q-tip to plug ionizer became stuck in ionizer, removed manually with small drill bit.

Inspected ionizer with microscope, ionizer still good.

Cleaned ionizer tube with acetone.

Wrapped with 3 x Ta heat shields, incl center block

Currently pumping down in evap2

OMEGA slope = 0.98

Good vac at 3.0e-5, bad vac at 8.0e-5 Torr.

 Thursday, March 01, 2018, 10:06

HW water valves opened yesterday, no leaks detected.

IGP1 = 2.8e-7 Torr

Tapped up manually to 40A.

Waited ~3hrs

Vacuum stable.

IGP1 = 5.3e-7 Torr

IGP2 = 5.4e-7 Torr

Initiating auto ramp for TGHT @ 1.0A/min to a max setpoint of 350A

Initiating auto ramp for TBHT @ 0.5A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C

 Thursday, March 01, 2018, 14:39

Vacuum started to climb very fast - auto-ramp was stopped.

Vacuum climbed up to IGP1 = 1.3e-4 Torr

Tapped TGHT back down to 80A from 90A, TBHT down to 50A from 60A.

Waited ~40min.

Vacuum stable, IGP1 = 2.6e-6 Torr

Restarting auto-ramp.

 Thursday, March 01, 2018, 14:54

IGP1 = 2.1e-5 Torr

Vacuum climbing quite rapidly again, stopped auto-ramp and vacuum started to drop right away.

TGHT = 100A

TBHT = 56A

Waited ~10min

IGP1 = 6.0e-6 Torr

IGP2 = 5.2e-6 Torr

Decreasing ramping rate to 0.5A/min and 0.2A/min for the TGHT and TBHT respectively, and re-initiating auto-ramp.

 Friday, March 02, 2018, 10:18

TGHT = 350A, 5.61V

TBHT = 230A, 4.04V

IGP1 = 4.3e-7 Torr

IGP2 = 3.8e-7 Torr

OMEGA = 1624C

Vacuum stable.

Increasing max setpoint of TGHT to 400A

Re-initiating auto-ramp of TGHT.

 Friday, March 02, 2018, 11:04

TGHT = 372A, 6.05V

IGP1 = 5.0e-7 Torr

Increasing ramping rate for TGHT to 1.0A/min

 Friday, March 02, 2018, 11:44

TGHT = 400A, 6.60V

IGP1 = 6.9e-7 Torr

OMEGA = 1780C

Vacuum stable.

Increasing max setpoint of TGHT to 430A

Re-initiating auto-ramp of TGHT.

 Friday, March 02, 2018, 12:17

TGHT = 430A, 7.22V

OMEGA = 1866C

IGP1 = 9.5e-7 Torr

Tapped up manually to OMEGA = 1910C

TGHT = 445A, 7.57V

TBHT = 230A, 4.07V

IGP1 = 1.1e-6 Torr

IGP2 = 9.9e-7 Torr

 Monday, March 05, 2018, 08:41

Remained at max setpoints over the weekend.

TGHT = 445A, 7.47V

TBHT = 230A, 4.06V

IGP1 = 1.87e-7 Torr

IGP2 = 1.47e-7 Torr

OMEGA = 1894C

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Tuesday, March 20, 2018, 14:53

Vented in air.

Container was transferred to glove box for loading ~1 week ago

Container looks good.

 Tuesday, April 17, 2018, 10:20

Target consists of 470 discs.

Total packed length 3.4cm [exactly 7.8cm space on both sides]

Total mass g [Incl foils + Ta wire on 6 packs]

Target consists of 350 single discs and 6x20 packs of Ta discs

Discs in target are arranged as follows: 1pack / 75singles / 1pack / 100singles / 2packs / 100singles / 1pack / 75singles / 1pack

No Heat shields.

No endcaps inserted, no Rh foil inserted.

Chamber pumped down over night.

TGHT will be ramped up to 300A at 1.0A/min.

Aurelia will take over for temp measurements.

Final desired temperature = 1900C

Vacuum limit stop at 3.0e-5 Torr, backing off at 8.0e-5 Torr.

 Thursday, April 19, 2018, 08:39

First round of temperature measurements complete.

Reached a max current of 600A, ~1700C

Cooled down overnight.

Will remove from evap2, insert endcaps, and load back in for more measurements.

 Thursday, April 19, 2018, 12:35

Vented in air and removed from evap2.

See next elog for follow up temperature measurements.

 Thursday, April 19, 2018, 12:37

See elog i.d. 404 for target description and first round of heating.

Endcaps inserted and expanded.

No Rh foil inserted.

Loaded into evap2 and chamber currently pumping down.

Thursday, April 19, 2018, 14:00: water cooling lines opened. No response. Vacuum @ 1.8e-06T - AS

Thursday, April 19, 2018, 14:07: Power supplies swtiched on. - AS

Wednesday, May 16, 2018, 09:56

Container coated with TaC using 'flushing technique' and let dry over weekend.

Cleaned ionizer tube with acetone, no coating inside ionizer tube.

Wrapped with 3 x Ta heat shields, not incl center block

OMEGA slope = 0.98

*NOTE: realized after pumping down, filament on IGP2 is burnt out and needs replacing, will order a new one and use IGP1 for this process

Thursday, May 17, 2018, 13:15 

HS water valves remained open since the last time evap2 was used, no leak check done.

Tapped up manually to 50A.

Waited ~1hr

Vacuum stable.

IGP1 = 1e-6 Torr

Initiating auto ramp for TGHT @ 0.2A/min to a max setpoint of 350A

Initiating auto ramp for TBHT @ 0.1A/min to a max setpoint of 230A

Once max setpoints achieved, will tap up manually to final desired temperature of 1900C

Friday, May 18, 2018, 13:00 

Tapped up manually.

TGHT = 495A, 8.84V

TBHT = 230A, 3.26V

MIKRON = 2000C

Filament = 1910C

OMEGA = 1910C

Will remain at max setpoints over weekend.

Tuesday, May 22, 2018, 10:04 

Remained at max setpoints over long wknd.

TGHT = 495A, 8.85V

TBHT = 230A, 3.26V

IGP1 = 2.47e-7 Torr

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Wednesday, May 23, 2018, 10:08 

Vented in air this morning.

Container looks good!

Transferred into glove box.

Evaporator #2 is still under construction.  For further information please contact Jens Lassen.

 Monday, February 13, 2012, 16:21

The Evaporator 2 is now commissioned.  See attachment#1 for the commissioning report or refer to Document #43321.  

 Tuesday, February 28, 2012, 10:36

Two thermocouples were inserted through the left side of the copper heat shield, see attachment #1.  One thermocouple is attached to the target tube with a Ta-wire, and the other is attached to the back block.

Data gathering: 

1.  Target heater (IEVAP2:TGHT) setpoint current/voltage  

2.  Target heater (IEVAP2:TGHT) readback current/voltage

4.  Tube heater (IEVAP2:TBHT) setpoint current/voltage

3.  Thermocouples voltages & controls' readback (IEVAP2:TCM) 

Thursday, March 01, 2012, 14:35

Both the IEVAP2:TBHT and IEVAP2:TGHT maximum current setpoints on the vacuum page (see page: /edl/ievap2_vacuum1.edl) are wrong. 

For IEVAP2:TGHT, the maximum current setpoint should be 1500A (see page: /edl/ievap2tghtcp.edl), not 1000A. 

For IEVAP2:TBHT, the maximum current setpoint should be 500A (see page: /edl/ievap2tbhtcp.edl), not 300A. 

See attachement#1 for grabscreen. 

Fault: 5853

 Tuesday, March 20, 2012, 14:22

The Evaporator #2 backing pump (IEVAP2:BP1) muffler has not connected to the exhaust duct.

 See attachment#1 as to where the muffler should be connected to the exhaust ducting system.  

The Evaporator chamber is currently under vacuum; the BeO sintering process will be pending for now until the backing pump is properly installed. 

(ISAC E-fault 5880) 

 Wednesday, March 21, 2012, 13:55

Edi Dalla Valle is connecting the evaporator backing scroll pump exhaust to the existing nuclear exhaust. (See attachment#2: scroll_pump_exhause.jpg).  A filter is also added between the exhaust line 

to prevent any back flow of oil from the Evaporator #1 backing pump (An oil pump). 

Work is covered under ISAC WP# 2012-03-21-3.

The evaporator is now operational. 

Nikita Bernier wrote:

Monday, March 19, 2012, 17:04   Target boat contains 4 BeO pellets with 30% PVB: Sample,   Thickness (mm),   Mass (g),  Density (g/cm3) 1   4.943,  0.9628,  1.265 2  4.930,  0.9685,  1.276 3  4.758,  0.9607,  1.312 4  4.979,  0.9872,  1.288   Target chamber is currently being pumped down. Leak check will be done tomorrow by turning on the cooling water for the heat shield.

 Tuesday, March 20, 2012, 14:35

It was found out that the Evaporator #2 backing pump (IEVAP2BP1) muffler is not connected to the exhaust system.  The sintering process is on hold until the pump is properly setup (see message ID#7 for more details). 

Nikita Bernier wrote:

Monday, March 19, 2012, 17:04   Target boat contains 4 BeO pellets with 30% PVB: Sample,   Thickness (mm),   Mass (g),  Density (g/cm3) 1   4.943,  0.9628,  1.265 2  4.930,  0.9685,  1.276 3  4.758,  0.9607,  1.312 4  4.979,  0.9872,  1.288   Target chamber is currently being pumped down. Leak check will be done tomorrow by turning on the cooling water for the heat shield.   * Note: Target a boat is wrapped with a piece of Ta-foil as a heat shield - JW. Wednesday, March 21, 2012, 18:30 The Evaporator #2 backing pump (IEVAP2BP1) muffler has been connected to the exhaust system. The auto-ramp program has been tested today and works well. Evaporator #2 is now auto-ramping overnight at 1 A/min, up to 500 A, between 5.00e-05 and 6.00e-05 Torr. ISAC ops have been informed of the process and they will include it in their walkaround.

 Thursday, March 22, 2012, 00:25

TGHT SETPOINT was ramped up to 266A but the actual p/s current remained at 90A; that was because the voltage was set 1.05V.  (See attachment1: voltage_limiting.jpg). 

Increased TGHT voltage to 20V, and increased the auto-ramping final value from 500A to 1000A (~1780C as previously measured by a pyrometer, see Attachment 2: Temp-Cal vs Measured.jgp)

Thursday, March 22, 2012, 10:17 

TGHT  ramped up at the rate of 1A/min to 534A/8.89V, local @ 525A/8.90V.  Pressure is coming down to low 10e-6. (See attachment 3: TGHT_525A.jpg)

Increased ramping rate to 2A/min until TGHT reaches to 1000A.

Thursday, March 22, 2012, 13:32

A decision was made to stop the TGHT autoramping program, and set the current to 700A, (local at 690A).  The temperature was measured to be around 1780C on the target boat, and

1500C on the Ta-heat shield.  The current remained at that current for about 2 hours before it's ramping down at zero at -10A/min.

Nikita Bernier wrote:

Thursday, March 29, 2012, 19:17   Target boat contains 3 BeO pellets : Sample,   Thickness (mm),   Mass (g),  Density (g/cm3) 1    9.06,  1.9713,  1.413 2    9.11,  1.9900,  1.416 3  13.54,  1.9916,  0.956   Samples 1 and 2 are made of BeO powder with 30% PVB which was washed with excess acetone and let to dry on a greased baking sheet (with PAM Butter flavoured). The flakes were then milled for 26 minutes at 400 RPM. It resulted in a very fine grey powder, much denser than the BeO powder with 30% PVB (not washed with acetone) that was used for Sample 3. The initial settings on Evaporator #2 were 100 A and 0.83 V until the vacuum increased. Evaporator #2 is now auto-ramping overnight at 1 A/min, up to 700 A, with the maximum voltage limited at 14 V, between 5.00e-05 (Good vacuum) and 6.00e-05 Torr (Bad vacuum).

 Thursday, March 29, 2012, 22:31:

TGHT tripped off a few times over the past hours.  After changing the Good Vac to 2.00e-5 torr and Bad Vac to 3.00e-5 Torr, the target heater are regulating properly and the max pressure is well maintained below 6.5e-5 Torr [Trip point @ 8.0e-5 Torr].  (see attachment#1: parameter.jpg)

John Wong wrote:

Nikita Bernier wrote:  Thursday, March 29, 2012, 19:17   Target boat contains 3 BeO pellets : Sample,   Thickness (mm),   Mass (g),  Density (g/cm3) 1    9.06,  1.9713,  1.413 2    9.11,  1.9900,  1.416 3  13.54,  1.9916,  0.956   Samples 1 and 2 are made of BeO powder with 30% PVB which was washed with excess acetone and let to dry on a greased baking sheet (with PAM Butter flavoured). The flakes were then milled for 26 minutes at 400 RPM. It resulted in a very fine grey powder, much denser than the BeO powder with 30% PVB (not washed with acetone) that was used for Sample 3. The initial settings on Evaporator #2 were 100 A and 0.83 V until the vacuum increased. Evaporator #2 is now auto-ramping overnight at 1 A/min, up to 700 A, with the maximum voltage limited at 14 V, between 5.00e-05 (Good vacuum) and 6.00e-05 Torr (Bad vacuum).        Thursday, March 29, 2012, 22:31: TGHT tripped off a few times over the past hours.  After changing the Good Vac to 2.00e-5 torr and Bad Vac to 3.00e-5 Torr, the target heater are regulating properly and the max pressure is well maintained below 6.5e-5 Torr [Trip point @ 8.0e-5 Torr].  (see attachment#1: parameter.jpg)

Friday, March 30, 2012, 23:19  

Archive of the target current and vacuum over the past 24 hours.  (see attachment #1: archive_24hr)

Saturday, March 31, 2012, 12:12

The organic materials have been burnt off.  The target heater ramping up is no longer restricted by the vacuum limit. 

Archive of the target current and vacuum over the past 10 hours. (see attachment #2: TGHT@240A). 

 Saturday, March 31, 2012, 22:52

TGHT has stayed at 700A/12.37V, local @ 693A/12.43 = Temp @ 1780C.  

The striptool shows some out-gassing when TGHT reached to 700A. (see attachment #3 marked with black circle: TGHT@700A.jpg)

Increasing TGHT to 750A to see if there is any further reaction...  

Sunday, April 01, 2012, 10:24  

TGHT was ramped up to 750A, local 730A/13.90V.  The pressure has come down to low 10e-6 but not stable;  Some reaction may be ongoing therefore it's causing the vacuum excursion.  (See attachment #4: TGHT @ 750A).  Notice the current readback is not constant and it's slowly decreasing as the voltage readback is increasing.  There might be some resistant building up.

--> Initiating the cool-down process at 2A/min. 

Sunday, April 01, 2012, 19:30  

TGHT has ramped down to 0A, and the pressure is going down (currently at 7.e-8 Torr) with no excursion.  (see attachment #5: TGHT@0A). 

The chamber will be vented tomorrow, and the target materials will be inspected. 

Tuesday, April 03, 2012, 08:54

Yesterday, a new target boat was sprayed with TaC coating and let dried.

The boat was then installed in the Evap#2 chamber and pumped down to 10-6 Torr before the target heater was turned on.  NOTE: Target boat is not wrapped with Ta-heat shield. 

TGHT auto ramping was initiated at 2.0A/min and max setpoint to 700A.  The voltage was set at 3V; therefore, the current only ramped up to 250A over night.

--> Increased the TGHT voltage to 15A, and continue ramping the TGHT to 700A.  Currently vac at low 2.3e-7 Torr. 

 Tuesday, April 03, 2012, 09:12

The vac is at low 10e-7 as the TGHT is ramping up.  Changing ramping rate from 2A/min to 5A/min. 

Tuesday, April 03, 2012, 12:00  

TGHT reached to 700A. Measured temp @ 1280C. 

Tapped up TGHT to:

800A.  Measured temp @ 1400C. 

850A (local 843A/15.60V). Measured temp @ 1450C.  

900A (local 893A/16.88V).  Measured temp @ 1500C

 Tuesday, April 03, 2012, 14:35:

Try autoramping TGHT to 1000A but voltage has gone up close to the max limit (20V).  TGHT could only go up to ~970A (see attachment 1: TGHT_maxcurrent.jpg).  The heater remained at that current for ~1hr but auto cooling was initiated - at 10A/min.

Tuesday, May 15, 2012, 12:24

The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1. 

This target is going into Evap#2 for re-conditioning.  It is currently being pumped down. 

 Tuesday, May 15, 2012, 13:45

It was discovered that one of the insulators that supported the target module broke apart (see Attachment#1).  This might be caused by the heat from the target legs that reflected back from the base to the insulators.  The burnt marks are the evidence.  

A stainless metal sheet is used as the heat shield  (see Attachment #2). 

 Tuesday, May 15, 2012, 17:00

It was found that there were water droplets from the TBHT cooling line.  The joint is leaky.  (see attachment 1) 

A message has sent to Rick M. 

 Tuesday, May 15, 2012, 17:03

The tube heater power supply current readback and setpoint are not matching.  Ray Dube checked the power supply and confirmed that it is faulty.  He will replace a functional p/s tomorrow. 

 Friday, May 18, 2012, 13:24

The original p/s was replaced with a new one and there was still a discrepancy between the readback and the setpoint.  After checking with the drawings for the ITE/ITW tube heaters, it was confirmed that the connections for the Evap#2 tube heater control were wrong.  (see attachment 1).  The connections were corrected and the power supply is now operational. 

John Wong wrote:

Tuesday, May 15, 2012, 17:00 It was found that there were water droplets from the TBHT cooling line.  The joint is leaky.  (see attachment 1)  A message has sent to Rick M.

 Wednesday, May 16, 2012, 14:01

The connector was re-tighten.  The water valve was opened, and no water leaks were found.

Nikita Bernier wrote:

John Wong wrote: Tuesday, May 15, 2012, 12:24 The HP-SIS SiC target was made on Nov 03, 2010.  The target consists of 405 discs, 18.5cm in length.  It was sintered in the Evaporator#1.  This target is going into Evap#2 for re-conditioning.  It is currently being pumped down.    Friday, May 18, 2012, 12:19  The target is wrapped with only one heat shield. Evaporator #2 Target Heater is now auto-ramping at 0.5 A/min, up to 820 A, with the maximum voltage limited at 2 V, between 2.00e-05 (Good vacuum) and 3.00e-05 Torr (Bad vacuum). Tube Heater is auto-ramping at 0.5 A/min, up to 230 A, with the maximum voltage limited at 1 V. See attachments.

 Friday, May 18, 2012, 13:15

Increased TBHT voltage to 5V, and TGHT to 15V.  Currently, TBHT =83A, 0.986V, TGHT= 144A, 1.65V, IGP1 = 5.2e-7 Torr, IGP2 = 4.3e-7 Torr. 

Continue ramping up... 

 Tuesday, May 22, 2012, 12:02

TGHT and TBHT were ramped up to 830A/13.65V (local), and 235A/3.85V, respectively.  The target was conditioned over the long weekend.