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Entry  Tuesday, June 16, 2015, 14:28, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Source Tray Installation/Water Block Sealing Surface Clean 20150616_104240.jpg20150616_140505.jpg20150616_140506.jpg

Today cleaning and polishing pads were inserted into the hot cell.

Module side waterblock jig installation was attempted however one of the locking tabs/latches (ITA2405?) came undone/fell off. Luckily, I had old, obsolete jigs in the hot cell so I was able to remove parts I needed from an old one and rebuild the current one.

Jig was installed on module to retain module side waterblocks.

Blank-off remove was commenced, however due to and large amount of water coming out of the line to have the blank-off removed work had to stop till the water evaporates.

Waterblock sealing surface cleaning and polishing will continue tomorrow.

Also, upon installing the jig a piece of fiberglass that had previously been manual inserted between two of the water lines (early to mid 2000's) fell out.

Entry  Wednesday, June 17, 2015, 14:21, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Waterblock Clean Polish 20150617_080236_1.jpg20150617_081538_1.jpg20150617_083830.jpg

Fiberglass that fell out yesterday was put back in place (as well as possible).

Cleaning took place this morning with excellent results. Cleaning was performed with red scotch brite on the cleaning tool, air pressure at 40 psi while running, with one 60 second cycle. Three blocks (EE, HS and Window) needed a second pass to remove the indium.

Polishing commenced with 2000 grit wet sand paper. Paper was wet with isopropynol. 60 second cycles for double seal blocks, 30 second for singles. The 2000 grit pass was completed.

Polishing will finish tomorrow morning as well as removal of optics tray from source tray in preparartion for insertion of the source tray into the module tomorrow afternoon or Friday morning.

First picture is Tube heater Circuit D block before cleaning and second picture is after cleaning.

 

 

Entry  Thursday, June 18, 2015, 08:03, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Optics Tray Transfer 20150618_075326_1.jpg

The TM2 optics tray has been transferred from the source tray to the transfer fixture in preparation for installation of the source tray into the module.

Entry  Friday, June 19, 2015, 11:57, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Source Tray Progress 

Window waterline has been successfully connected using 1 1/2 inch long non-blunt start 1/4-28 bolts.

All bolt torques have been checked with dial torque wrench and are confirmed to be tight to 90 in lbs.

Entry  Friday, June 19, 2015, 13:00, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Source Tray Install Status 

Left manipulator now broken. Master side however, so repair can take place Monday or Tuesday.

Entry  Tuesday, June 23, 2015, 10:55, chad fisher, South Hot-Cell, Repair, , , Left Manipulator Repair 

The master wrist/tong cable has been replaced on the left manipulator. Everything appears to function well so far.

Entry  Tuesday, June 23, 2015, 14:19, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Water Block Jigs Removed 20150623_140917.jpg

Both halves of the water block jigs have been removed and the module is now ready for base vacuum leak and electrical checks.

During removal of the jigs the fiberglass that had been "shoved" by hand in between two of the lines in the early 2000's fell out again.

Entry  Wednesday, June 24, 2015, 10:16, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Vacuum Leak Check 

The following circuits have been vacuum leak checked and have not registered any leaks:

Circuit D, C, B, A, Coil2, EE, Ground Electrode, Mounting Support plate, Coil 1.

Left are Heat Shield and Window circuits which will be checked after blank offs are installed on the vcr terminations.

Entry  Friday, June 26, 2015, 09:44, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Retrofit Status 20150625_075616_1.jpg20150625_083457.jpg20150625_105735.jpg20150625_110053.jpg

On June 25th the following work was completed:

Optics tray was installed into TM2. The lower fastener on the vertical cable tray (IRH1585) needed to be removed and vertical cable tray rotated upwards as optics tray would not clear cable tray. Optics tray was intstaled, cable tray repositioned and screw re-inserted.

Modified water block for 9 pin connector was installed.

Steerers connected.

Ground Electrode water blocks were "repositioned" closer to there specified position to attempt eliminating the short between the ground electrode line and coil 1 circuit. This was successful but could still use a clamp or other method of ensuring the ground electrode line is in its "proper" place.

9 pin connector line was rerouted to ensure it does not contact anything it is not suppose to (Rerouting directions provided by Anders).

Enzel lens cable was installed.

Blank offs removed from window water lines and new gaskets installed in preparation for installation of the containment box.

 

Entry  Friday, June 26, 2015, 09:45, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Status 

Containment box window waterlines have been connected and leak checked and new containment box cover installed.

Module ready for transport just before 9am.

Entry  Tuesday, June 30, 2015, 09:47, chad fisher, South Hot-Cell, Repair, , , manipulator repair 

The right hand manipulator has been repaired. It took 43 minutes and I received ~ 0.56 mSv

Entry  Tuesday, June 30, 2015, 12:37, chad fisher, South Hot-Cell, Standard Operation, TM1, UCx#12, UCx #12 Removal 

UCx#12 has been removed from TM1 and placed in a pail with argon.

Right leg (B) of target is clearly broken.

Containment Box cover re-installed and module ready to move.

Entry  Friday, July 03, 2015, 11:33, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Coil Leak Progress TM2_coil_leak_20150703_11.jpg20150703_111248.jpg

First thing this morning the hot cell was "cleaned up" in preparation for the return of TM2 for attempted verification and locating of leak on R/U coil circuit.

Containment box has been removed and front cover reinstalled to provide some modicum of shielding form the entrance and exit windows. Box was placed at an angle in the corner to try and minimize line-of-sight with potential worker(s).

Did notice some funny discoloration of both sides of coil water block "R" as seen in attached picture.

Entry  Friday, July 03, 2015, 13:29, chad fisher, South Hot-Cell, Repair, TM2, , Hot Cell/ Module Fields 

Field measured at block "R" through tool port with pole monitor is 6.65 mSv/H.

There are three air hoods and two air lines currently available.

Entry  Wednesday, July 08, 2015, 12:18, chad fisher, South Hot-Cell, Repair, TM2, , R U Coil line Removal TM2_20150708_coil_line_leak.jpg

R U coil line removal started at 11:30. Water block jig installed and coil line disconnected from module.

Entry  Wednesday, July 08, 2015, 14:48, chad fisher, South Hot-Cell, Repair, TM2, , TM2 Status 

Water block jig has been removed. Stuck source tray side water block jig component has been removed. An attempt was made to connect the gas lines to there bracket however they contact/interfer with the tube heater lines...Anders is looking into a solution.

Containment box and front cover have been replaced and TM2 is ready to move to the silo.

Entry  Thursday, July 09, 2015, 13:51, chad fisher, South Hot-Cell, Repair, TM2, , Coil line removal hot cell 

coil line has been removed from the hot cell. Initial decon was performed...after it still appears to have approximately 200 counts. It will now be transfered to the rad waste decon facility for further decon.

Entry  Friday, July 10, 2015, 09:33, chad fisher, South Hot-Cell, Repair, TM2, , Coil Line Decon 

Coil line has been in RPG's ultrasonic decon over night. Initial swipes this morning picked up 5000 counts. It has been decontaminated to the point no more contamination is being found and nothing can be found with the frisker...so...it's ready for Maico and Dan?

Entry  Tuesday, July 14, 2015, 12:56, chad fisher, South Hot-Cell, Repair, TM2, , TM2 containment box removed 

Containment box was removed from Tm2 this morning  in preparation for installation of coil line and all the trimmings.

Entry  Wednesday, July 15, 2015, 09:44, chad fisher, South Hot-Cell, Repair, TM2, , Coil Line replacement TM2_20150715_093157.jpgTM2_20150715_094745.jpg

water block jig installed, module side sealing surfaces re-polished and cleaned. Coil line inserted into the hot cell and installed onto the module. Bolts torqued to 90 in.lbs. Received .13mSv.

ELOG V2.9.2-2455