Monday, March 14, 2016, 11:24, David Wang, ITE/ITW Cooling, Maintenance, , , HALCW resin tank filter cartridges are changed today
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Two of resin tank filter cartridges(supply and return) are changed today. Old cartridges and bagged and tagged. The contact field on them are 650usv/hr. The new cartridges are fiber-glass, Triumf store item. After replacement, the field on contact with the filter case are about 10 usv/hr. But the field on contact with top resin tank has been increased from 45usv/hr to 225 usv/hr
The flow rate is relatively stable before and after change. See attachment |
Monday, March 14, 2016, 15:22, David Wang, Conditioning Station, Standard Operation, TM2, , 2016 Winter Shut Down Target Hall Schedule
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update schedule according to change. See attachment 1,2
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Thursday, March 17, 2016, 14:57, David Wang, South Hot-Cell, Repair, TM2, , TM2 first round leak check in SHC
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Chad and I finished the first round check on Tm2 water lines. The lines and spots checked are: Target oven + and - (front side braze joints) , Tube heater+and -(front side braze joints and water blocks), coil2 and coil 1(front side braze joints and area close to water blocks),. No leak has been found on all above of them. The last, we checked the GE which has the biggest leak so far. The leak detector base leak rate only can get to 4XE-9 atm.cc/sec. Chad sprayed helium very close to GE water block, and I got a quick response on leak detector. The leak rate climbed from 4Xe-9 atm.cc/sec to 1.4 atm.cc/sec. We confirmed the GE is leaking now. The exact location need to be pinpointed later once the containment box is out after the module is back to SHC. The module will be moved to TCS tomorrow morning and pressurized again there. Anders will use RGA to monitor the helium response during the check. |
Friday, March 18, 2016, 09:34, David Wang, Conditioning Station, Standard Operation, TM2, , Target Hall schedule for beam schedule 130 (Apr- Sep)
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I would like to post the spreadsheet of target hall schedule for beam schedule 130(Apr to Sep) first. The MS project of TH schedule for beam schedule 130 is under construction, and will be posted later. |
Friday, March 18, 2016, 09:42, David Wang, Conditioning Station, Standard Operation, TM2, , TM2 vacuum sysytem has been connected at TCS
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TM2 vacuum system has been connected at TCS. Started roughing pump. Everything is good so far. |
Monday, March 21, 2016, 10:25, David Wang, Conditioning Station, Repair, TM2, , TM2 Helium pressure Test Result in TCS and ITW
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TM2 has been helium pressure tested in ITW and TCS. They are both tested with 70psi helium, each circuit for 3minutes.
The leak detector base leak rate: 0.0X E-9 atm.cc/sec, base pressure 0.0 xE-4 torr for both ITW and TCS. The test results are:
circuit |
TCS Test Result (atm.cc/sec) 2016-03-021 |
ITW Test Result (atm.cc/sec) 2016-03-02 |
TCS Test Result (atm.cc/sec)
2116-11-24
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Target Oven + |
5.2 X E-9 |
1.7 X E-8 |
2.0 X E-9 |
Target Oven - |
5.6 X E-9 |
8.7 X E-9 |
2.2 X E-8 |
Tube Heater + |
3.7 X E-8 |
1.7 X E-8 |
2.3 X E -8 |
Tube Heater - |
1.9 X E-8 |
1.5 X E-8 |
8.2 X E-8 |
Coil 2 (P-Q) |
7.2 X E-8 |
6.7 X E-8 |
5.4 X E-9 |
Coil 1 (R-U) |
1.4 X E-8 |
1.3 X E-8 |
2.4 X E-9 |
MSP |
2.3 X E-7, SECOND TIME 2.5 X E-7 |
4 X E-9 |
2.4 X E-7 |
HS |
NO TEST, LINE IS OPEN TO VACUUM. |
GOOD, NO RESPONSE ON LD |
Good, 0.0 X E-9 |
EE |
4.3 X E-9 |
GOOD, NO RESPONSE ON LD |
3.7 X E-8
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window |
4.5 X E-9 |
GOOD, NO RESPONSE ON LD |
Good , 0.0 X E-9 |
GE |
NO TEST, CONFIRMED IN SHC |
MIDDLE OF E-6 RANGE |
No test. Blanked |
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2016-11-24: Checked again and added result into this elog. No essential change has been found. MSP still has the biggest leak rate. David |
Monday, March 21, 2016, 11:30, David Wang, Conditioning Station, Repair, TM2, , TM2 and TCS vacuum pumps are stopped
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I stopped TM2 and TCS vacuum pumps. It will be vented and disconnected this afternoon for tomorrow moving. |
Monday, March 21, 2016, 15:27, David Wang, Conditioning Station, Repair, TM2, , TM2 has been disconnected at TCS
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TM2 vacuum system has been disconnected at TCS. Venting is in process now. |
Wednesday, March 23, 2016, 11:32, David Wang, South Hot-Cell, Repair, TM2, , TM2 Helium spray leak check on GE and MSP lines at SHC
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Chad and I did the helium spray leak check on TM2 GE and MSP water lines at SHC this morning. We confirmed the GE leak on water blocks. We can not found the MSP leak by using the helium spray since its leak rate in TCS is much smaller than GE leak. The leak check process are as below:
Leak detector are calibrated before the check.
GE lines : Base leak rate 0.0 X E-9 atm.cc/sec, base pressure 0.0 XE-4 torr.
Chad sprayed 5 psi helium to GE lines soldering joints for 5 second, no response on leak detector.
Chad sprayed 5 psi helium to GE lines water blocks( between blocks seal surface) for 5 seconds, Leak detector response to 8 XE-9 atm.cc/sec right away.
Chad sprayed 5 psi helium to GE lines soldering joints for 5 seconds again, No response on leak detector.
Chad sprayed 5 psi helium around the source tray and to vacuum duct for 5 seconds more, No response on leak detector.
MSP lines: Base leak rate 0.0X E-9 atm.cc/sec, base pressure 0.0 X E-4 torr. Chad did same thing as he did on GE lines. no response on LD. Chad repeated the test and prolonged the spray time to 10 seconds, No response.
The conclusion: It is pretty clear we have a leak on GE line water blocks seal. MSP lines leak could not be found by helium spray in SHC since it is a small leak.
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Thursday, March 24, 2016, 13:15, David Wang, Conditioning Station, Standard Operation, TM1, , TM1 and TCS vacuum system has been connected
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TM1 and TCS vacuum system have been connected. All turbo-pumps are started. The pumping down is fine. |
Tuesday, March 29, 2016, 08:38, David Wang, Conditioning Station, Standard Operation, TM1, , TM1 water lines helium pressure check at TCS
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TM1 water lines helium pressure check at TCS is done. 70 psi helium was applied to water circuits. Leak detector base leak rate 0.0 x E-9 atm.cc/sec, base pressure 0.0 x E-4 torr. The result shows as below:
Ta+ |
0.0 X E-9 atm.cc/sec |
3minutes stabilizing |
Ta- |
0.0 X E-9 atm.cc/sec |
3minutes stabilizing |
Tube- |
0.0 X E-9 atm.cc/sec |
3minutes stabilizing |
Tube+ |
0.0 X E-9 atm.cc/sec |
3minutes stabilizing |
MSP |
0.0 X E-9 atm.cc/sec |
3minutes stabilizing |
EE |
0.0X E-9 atm.cc/sec |
3minutes stabilizing |
HS |
not tested without caps. |
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Window |
E-5 range,leak on stem as we knew before. |
10seconds to E-5 |
The results is good so far as we know the window line is leak on stem in service cap. The HS will be tested later with target on.
The service cap air to vacuum seals also have been checked. The PNG1 panel and side round panel close to shutter are leak. The o-rings on them need to be replaced.
On March 30th -2016, I doubled checked the air to vacuum seal on the TM1 service cap. The side round panel is leak free actually. The PNG1 panel is leak at the bottom side. Confirmed.
On march 31th-2016, The o-ring(1-1/ 2275) on TM1 PNG1 side panel has been replaced today. The o-ring slot and mating surfaces are cleaned, and new o-ring is installed. The panel is put back to TM1 and all bolts are tightened.
See attachments. |
Wednesday, March 30, 2016, 08:40, David Wang, Conditioning Station, Standard Operation, , , 2016 Winter Shut Down Target Hall Schedule
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update the schedule according to changes.See attachment1, 2. |
Wednesday, March 30, 2016, 15:49, David Wang, Assembly/Bench Test, Repair, TM2, , TM2 Helium spray leak check on solder stems inside service cap on the top of SW silo. 7x
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On each water circuit in side the service cap, there are 4 soldering stems which two of them are inside blue nylon insulator and other two are connected to service tray. Each stem has two soldering spots. See attachment pictures for detail location. I sprayed 15 psi helium on each soldering spots on stems for 20second on each circuit. I sprayed tons of helium inside each blue nylon.No any leak has been found during the check. The leak detector base leak rate:0.0 XE-9 atm.cc/sec, base pressure:0.0X E-4 torr. The circuit which I checked are :TA+, Ta-, Tube+, Tube-, PQ (coil 2), RU( coil1), EE, MSP, GE. The HS and window circuit are opened at this moment so they can not be checked. |
Friday, April 01, 2016, 14:41, David Wang, Conditioning Station, Standard Operation, TM1, , TM1 and TCS vacuum system has been connected. TCS control page white out.
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I can not start the TCS pumps due to control page white out. Control group is working on this issue.
Control group fixed the white out problem. I started all turbo-pumps. The pumping down is good so far. The TM1 IG1 is broken. I will check it on next Monday. It could be a broken filament. Then, the filament will be replaced. |
Monday, April 04, 2016, 11:14, David Wang, Conditioning Station, Standard Operation, TM1, , Helium pressure test on TM1 HS line at CS
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New UCx target is installed on the module. 70psi helium,3 minutes. NO response on LD. LD is pumped to bottom LR and LP during test. |
Tuesday, April 05, 2016, 07:12, David Wang, Conditioning Station, Standard Operation, TM1, UC#15, stop CS vacuum pumps.
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Stop TCS vacuum pumps . Preparing argon venting on TM1 and TCS.
7:34 AM, Disconnected TM1 at TCS, argon venting now. |
Tuesday, April 05, 2016, 12:36, David Wang, ITW, Standard Operation, TM1, , TM1 vacuum system has been connected in ITW.
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All turbo -pumps are started. |
Tuesday, April 05, 2016, 12:40, David Wang, ITE, Standard Operation, TM4, , I stopped ITE turbo pumps this morning
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The ITE and TM4 have been vented with Argon . TM4 vacuum system is disconnected in ITE. |
Friday, April 08, 2016, 07:10, David Wang, Conditioning Station, Standard Operation, TM4, , TM4 vacuum has been connected in ITE.
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All turbo pumps are started yesterday. The pumping down is good over night. |
Friday, April 08, 2016, 07:13, David Wang, ITW, Standard Operation, TM1, UCx15, TM1 has been connected in ITW.
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After ITW HV test is done, TM1 has been connected to ITW. Water signals are checked in electrical room. They are good. |
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