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New entries since:Wed Dec 31 16:00:00 1969
ID Date Author Category Type Moduledown Target/Number Subject
  984   Wednesday, July 08, 2015, 14:05 David WangSouth Hot-CellRepairTM2 leak check coil line(R,U) on TM2 at SHC

Chad and I leak checked coil line(R,U) on TM2 at SHC yesterday. The leak detector was pumped down to 0.0Xe-9 atm.cc/sec before the check. Chad sprayed helium on the soldering joints connecting the cooling copper lines to the small holding blocks for the coil terminal(R,U).  After sprayed helium 2 seconds, I saw the leak rate on LD started to climbed up. The highest leak rate is 4.0xE-8 atm.cc/sec. It is a very positive response. We waited the leak detector pumped back to 0.0xE-9am.cc/sec, and tested again on the same joints. The result is same. Chad also sprayed helium on the R,U water blocks to check the C-seal. I saw a delayed tiny response on LD ( from 0.0 to 1.3xE-9atm.cc/sec). We think this tiny response is caused by the helium drifting to the leak soldering joint, but not a real C seal leak.

  985   Wednesday, July 08, 2015, 14:24 David WangSouth Hot-CellRepairTM2 TM2 pressure bubble test on RU water blocks.

July-06, 2015. Chad , Grant and I did the bubble test on R,U water blocks. We suspected the leak on the R,U circuit is from C seals on the water blocks so we did this test first. I applied both air and helium to R,U circuit , Chad applied snoop soap on the R,U water blocks.The air and helium pressure was increased from 40 psi to 90 psi Max step by step.Chad did not see any bubbles on the water blocks during the test. Since we did not find the leak source, we decided to do vacuum helium check on the all joints and c-seals of the R,U lines later.  Finally, We found the leak by vacuum helium spray the day after this bubble test. See other e-log.

  986   Wednesday, July 08, 2015, 14:48 chad fisherSouth Hot-CellRepairTM2 TM2 Status

Water block jig has been removed. Stuck source tray side water block jig component has been removed. An attempt was made to connect the gas lines to there bracket however they contact/interfer with the tube heater lines...Anders is looking into a solution.

Containment box and front cover have been replaced and TM2 is ready to move to the silo.

  987   Thursday, July 09, 2015, 09:55 Travis CaveSouth Hot-CellStandard OperationTM2no targetModule moved

TM#2 has been moved from the south hot to the north east silo. TM#1 has been moved from the south west silo to the conditioning station.

  989   Thursday, July 09, 2015, 13:51 chad fisherSouth Hot-CellRepairTM2 Coil line removal hot cell

coil line has been removed from the hot cell. Initial decon was performed...after it still appears to have approximately 200 counts. It will now be transfered to the rad waste decon facility for further decon.

  991   Friday, July 10, 2015, 09:33 chad fisherSouth Hot-CellRepairTM2 Coil Line Decon

Coil line has been in RPG's ultrasonic decon over night. Initial swipes this morning picked up 5000 counts. It has been decontaminated to the point no more contamination is being found and nothing can be found with the frisker...so...it's ready for Maico and Dan?

  994   Tuesday, July 14, 2015, 08:42 Travis CaveSouth Hot-CellStandard OperationTM2no targetModule moved

TM#2, no target, has been moved from the north east silo to the south hot cell.

  995   Tuesday, July 14, 2015, 12:56 chad fisherSouth Hot-CellRepairTM2 TM2 containment box removed

Containment box was removed from Tm2 this morning  in preparation for installation of coil line and all the trimmings.

  996   Wednesday, July 15, 2015, 09:44 chad fisherSouth Hot-CellRepairTM2 Coil Line replacement

water block jig installed, module side sealing surfaces re-polished and cleaned. Coil line inserted into the hot cell and installed onto the module. Bolts torqued to 90 in.lbs. Received .13mSv.

Attachment 1: TM2_20150715_093157.jpg
TM2_20150715_093157.jpg
Attachment 2: TM2_20150715_094745.jpg
TM2_20150715_094745.jpg
  997   Wednesday, July 15, 2015, 11:02 chad fisherSouth Hot-CellRepairTM2 TM2 Coil Line Vacuum Leak Check

TM2 coil line R,U has been vacuum leaked check at the hot cell and has passed with no response from the leak detector.

  998   Wednesday, July 15, 2015, 11:18 David WangSouth Hot-CellRepairTM2 leak check coil line(R,U) on TM2 at SHC

Chad and I leak checked the coil 1 circuit(R,U) after rebuilt coil line is installed on TM2 source tray. The pumping down on the circuit is very quick and smooth. The LD base lake rate 0.0xE-9 atm.cc/sec. Base pressure0.0xE-4 torr.

Chad sprayed lots helium on the R( coil 1+)and U(coil 1 -) water blocks. During  1 minute waiting time, there is no any response on LD. The R and U water blocks and C-seals are leak tight.

Attachment 1: 007.JPG
007.JPG
Attachment 2: 008.JPG
008.JPG
  1000   Thursday, July 16, 2015, 14:36 chad fisherSouth Hot-CellRepairTM2 TM2 Status

IMG gauge, clip for ground to window lines and gas line extensions were installed today.

David and I also tried to locate the short between the coil line and MSP/Heat Shield...it went away for a bit...but is back.

Attachment 1: 20150716_110247.jpg
20150716_110247.jpg
Attachment 2: 20150716_142818.jpg
20150716_142818.jpg
  1001   Friday, July 17, 2015, 13:51 chad fisherSouth Hot-CellRepairTM2 TM2 Status

Gas lines extensions installed yesterday were too long and gas lines touched top inside of containment box. They have been removed and the gas lines re-installed in their original manner. Gas lines have been "adjusted" as to clear the tube heater lines, which was the original issue.

Attachment 1: 20150717_134123.jpg
20150717_134123.jpg
  1002   Monday, July 20, 2015, 14:12 chad fisherSouth Hot-CellRepairTM2 TM2 Status

Ultem high voltage spacer installed and 9 pin banana plug plugged in. Target has been inserted into the hot cell and will be installed after base-line electrical checks...probably first thing in the morning.

Attachment 1: 20150720_134819.jpg
20150720_134819.jpg
Attachment 2: 20150720_135747.jpg
20150720_135747.jpg
Attachment 3: 20150720_140100.jpg
20150720_140100.jpg
  1003   Monday, July 20, 2015, 17:11 Grant MinorSouth Hot-CellRepairTM2 TM2 New Source Tray - additional photos 20 July 2015

A few additional higher-resolution photos of the TM2 source tray with new spacer ITA6270, and bent copper ground line clip.

Also attached is a photo of a 3/8" copper line placed in between the loose ECR line and the Mounting Support Plate line, for dimensional reference.

Attachment 1: 3-8ths_gap_check_15July2015.JPG
3-8ths_gap_check_15July2015.JPG
Attachment 2: TM2_New_Source_Tray_20July2015.JPG
TM2_New_Source_Tray_20July2015.JPG
Attachment 3: TM2_Spacer_ITA6270_and_copper_ground_clip_detail_20July2015.JPG
TM2_Spacer_ITA6270_and_copper_ground_clip_detail_20July2015.JPG
  1004   Tuesday, July 21, 2015, 09:21 Travis CaveSouth Hot-CellStandard OperationTM2no targetElectrical Check Failed

TM#2 has failed the electrical check see attached pdf for details.

Attachment 1: TM#2_elec_chk_source_tray_no_tgt.PDF
TM#2_elec_chk_source_tray_no_tgt.PDF
  1005   Tuesday, July 21, 2015, 10:40 Grant MinorAssembly/Bench TestRepairTM2 TM2 - bench inspection photos from 6-June-2015
Attachment 1: TM2_Source_Tray_Bench_Inspection_6-June-2015_04.JPG
TM2_Source_Tray_Bench_Inspection_6-June-2015_04.JPG
Attachment 2: TM2_Source_Tray_Bench_Inspection_6-June-2015_13.JPG
TM2_Source_Tray_Bench_Inspection_6-June-2015_13.JPG
Attachment 3: TM2_Source_Tray_Bench_Inspection_6-June-2015_11.JPG
TM2_Source_Tray_Bench_Inspection_6-June-2015_11.JPG
  1008   Wednesday, July 22, 2015, 11:31 Travis CaveSouth Hot-CellStandard OperationTM2no targetElectrical Check

Electrical check done on TM#2 around the 25th of June 2015, this was before the coil line leak was found.

Attachment 1: TM#2elecchksourcetraynotgt62515.PDF
TM#2elecchksourcetraynotgt62515.PDF
  1009   Wednesday, July 22, 2015, 12:13 chad fisherSouth Hot-CellRepairTM2 TM2 Short Findings

Pin X was unplugged, short remained, however any slight pressure on the block towards the source tray makes the short go away.

Confirmed clearance between the EE and thr R / U coil lines as well as MSP of coil line.

Camera inspection would seem to indicate that ALL issues stem from a common location...there is a spot where both the pin X waterline and the one of the R / U waterline  contact the heat shield waterline...one on one side of the heat shield line and the other on the other side.

 

 

Attachment 1: TM2_Short_July_22.jpg
TM2_Short_July_22.jpg
  1012   Friday, July 24, 2015, 14:41 Travis CaveSouth Hot-CellStandard OperationTM2no targetModule moved

TM#2 has been moved from the south hot cell to north east silo.

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