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New entries since:Wed Dec 31 16:00:00 1969
ID Date Author Category Type Moduledown Target/Number Subject
  1766   Tuesday, August 07, 2018, 10:44 Travis CaveSouth Hot-CellMaintenance  Entrance module move

 The west entrance module has been moved from the west target station to the south hot cell, for a bellows replacement.

  1773   Thursday, August 30, 2018, 11:13 Travis CaveSpent Target VaultStandard Operation Ta#56Spent Target Move

 Ta#56 has been moved from the south hot cell to the storage vault. It was placed in pail#169 and place in slot 2C of the vault. Also the vault is now full with 24 spent targets and can no longer accept any new targets. See the attached PDF for further details.

Attachment 1: Target_Index_2018-08-30.pdf
Target_Index_2018-08-30.pdf
  1777   Thursday, September 06, 2018, 10:25 Travis CaveSpent Target VaultStandard Operation SiC#34, Ta#45,46,47, 50Spent Target Move

 Targets SiC#34 , Ta#45,46,47,50 have been moved from the spent target vault to the mini vault.

  1780   Wednesday, September 12, 2018, 15:22 Isaac EarleNorth Hot-CellDevelopment  NHC air and gas supply lines - test and leak check

Testing was completed today on the NHC air and gas supply lines.  For each line a Staubli plug was installed on the fitting inside the hot cell, the line was charged with compressed air (50psi for gas lines #1, #2, and #3;  100psi for the air lines #4 and #5).  All connections inside and outside the cell were checked for leaks using Snoop including connections for the solenoid valves.  No leaks were found.  Correct operation of the solenoids was confirmed as well as correct plumbing (no lines crossed).

  1781   Wednesday, September 12, 2018, 15:30 Isaac EarleNorth Hot-CellDevelopment  Installation of NHC operator-level lighting completed

 Installation of of operator-level lighting in the NHC was completed today according to drawing IRH1801.  2" x 2" Panduit was mounted to the wall on aluminum brackets to support the power cables.  These lights can be replaced remotely by unplugging the power cords using the manipulators, lifting the cable out of the Panduit with a hooked pole tool through the manipulator slave end removal roof hatch, lifting the light fixture off the support bracket with the pole tool, then installing a new fixture in the opposite order.  This RH procedure will be tested at a later date as part of NHC commissioning.

 

 LEDs_and_manipulators.jpg

 

LEDs.jpg

 

cords.jpg

  1782   Thursday, September 13, 2018, 16:57 Isaac EarleNorth Hot-CellDevelopment  NHC grounding and mili-ohm testing

 The following equipment has been connected to the building ground located in the Target Hall by the TCS using 1/2" flat bonding strap:

  • NHC roof structure
  • NHC/TCS partition wall
  • NHC work table

The following equipment has been connected to the building ground by connecting to the work table inside the NHC using 1/2" flat bonding strap:

  • Air and gas supply line mounting bracket inside NHC
  • Receptacle box mounting bracket inside NHC
  • Diagnostic signal box mounting bracket inside NHC

 

The resistance between the following locations and the copper grounding plate located at the base of the NHCSA north wall were measured.  The resistance of the wire used was 258.10mΩ, and has been subtracted from the following results.

Measurements taken in NHCSA:

  • Control panel below viewing window (base plate of box): 4.67mΩ
  • Oil window frame (bare metal drain valve): 55.34mΩ
  • Left manipulator (ground plate near e-stop button): 73.46mΩ
  • Right manipulator (ground plate near e-stop button): 202.58mΩ
  • Air and gas supply line mounting bracket: 40.68mΩ
  • Diagnostic connector box: 12.15mΩ
  • Steel conduit for 110V supply to hot cell interior: 4.81mΩ

Measurements taken inside NHC:

  • Work table: 4.51mΩ
  • Pre-filter bolted to partition wall: 4.84mΩ
  • Table hatch lid: open load
  • Left manipulator thru tube: 515.8mΩ
  • Right manipulator thru tube: 342.0mΩ
  • Left manipulator (slave boot plate bolt): 885.9mΩ
  • Right manipulator (slave boot plate bolt): 1444.0mΩ
  • Grounding strap for air/gas plate: 4.84mΩ
  • Outside of SHV connector on diagnostic signal box: 4.56mΩ
  • Exterior of 110V electrical conduit: 3.88mΩ
  • Male Staubli connector for 1st gas line: 53.7mΩ
  • Welded stud for window cover panel: 6.06mΩ
  • Grounding strap for partition wall: 4.39mΩ
  • Roof structure (measured inside un-painted bolt hole): ~0mΩ
  • Stainless steel module flange: ~0mΩ

Dedicated grounding will be added in the near future for the oil window frame and the manipulator thru-tubes.  Testing will then be repeated for those items.

 

Dec 18, 2018 update:

The oil window frame and both manipulators (where they bolt to the thru-tubes) were connected to the building ground using 1/2" flat bonding strap connected at the cold side of each piece of equipment, and running to the grounded copper sheet located in the NHC service area at floor level.  The connection is made inside the electrical racks located directly west of the NHC operator area on the cold side.  This work was done by Travis Cave in October 2018.

Mili-ohm testing for these items has not yet been repeated.

 

Jan 14, 2019 update:

Grounding was added from the metal plate near the e-stop button on the master arm of both manipulators.  The same 1/2" flat bonding strap was used which was tied into other bonding strap which runns to the grounded copper sheet in the NHCSA.

Mili-ohm testing was repeated for the following items:

  • Oil window frame (bare metal drain valve):  13.6mΩ
  • Left manipulator (ground plate near e-stop button):  16.1mΩ
  • Right manipulator (ground plate near e-stop button):  16.5mΩ

 

  1791   Monday, September 24, 2018, 14:50 Travis CaveSpent Target VaultStandard Operation UC#23Spent Target Move

 The spent UC#23 target has been moved from the south hot cell to the spent target storage. It was placed in pail #170 and place in spot #4B in the vault.

  1794   Tuesday, September 25, 2018, 08:48 chad fisherSouth Hot-CellMaintenance  Window leak and torque

The south hot cell window has been found to be leaking oil. Upon inspection yesterday I found that the bolts compressing the gasket on the cold side were "loose". I have re-torqued them to the specification provided by the manufacturer in the attached procedure.

Attachment 1: hot_cell_window_gasket_change_procedure.pdf
hot_cell_window_gasket_change_procedure.pdf hot_cell_window_gasket_change_procedure.pdf hot_cell_window_gasket_change_procedure.pdf hot_cell_window_gasket_change_procedure.pdf hot_cell_window_gasket_change_procedure.pdf hot_cell_window_gasket_change_procedure.pdf
  1800   Friday, October 05, 2018, 14:41 Travis CaveSpent Target VaultStandard Operation UC#24Spent Target Move

 UC#24 has been moved from the south hot cell to the spent target vault. The target is in pail #171 and placed in spot 4C. See attached PDF for details.

Attachment 1: Target_Index_2018-10-05.pdf
Target_Index_2018-10-05.pdf Target_Index_2018-10-05.pdf
  1805   Monday, October 22, 2018, 14:05 Travis CaveITWRepair  Module move

 ITW Exit #2 has been moved from the west station to the south hot cell for a bellows repair.

  1807   Tuesday, October 23, 2018, 10:53 chad fisherSouth Hot-CellRepair  Exit 2 East

Cover 1 was removed from the exit module. Confirmed with David that the actuator rod that needed to be disconnected was the far left )as viewed by the hot cell operator). The fastener for this rod was un-accessible from this side. Cover 1 was re-installed (two bolts left loose) and cover 2 was removed. fastener holding the actuator together was removed and luckily it does have a remote start.

Attachment 1: 20181023_104541.jpg
20181023_104541.jpg
  1808   Tuesday, October 23, 2018, 11:32 David WangSouth Hot-CellMaintenance  ITW RV4S leak check.

ITW RV4S (A and B) are leak checked. They are good. 

  1809   Thursday, October 25, 2018, 11:03 chad fisherSouth Hot-CellRepair  Exit 2 West

Actuator arms, lemos, lemos and banana plug block have been disconnected in preparation for raising of the service tray. Aaron has pictures

Attachment 1: 20181025_102518.jpg
20181025_102518.jpg
Attachment 2: 20181025_102526.jpg
20181025_102526.jpg
Attachment 3: 20181025_104351.jpg
20181025_104351.jpg
Attachment 4: 20181025_104508.jpg
20181025_104508.jpg
Attachment 5: 20181025_104717.jpg
20181025_104717.jpg
Attachment 6: 20181025_105427.jpg
20181025_105427.jpg
Attachment 7: 20181025_105601.jpg
20181025_105601.jpg
Attachment 8: 20181025_104225.jpg
20181025_104225.jpg
  1810   Friday, October 26, 2018, 09:44 Travis CaveConditioning StationStandard Operation  Exit Module moved
The west exit #2 module has been moved from the south hot cell to the conditioning station.
  1811   Monday, October 29, 2018, 10:43 David WangConditioning StationRepair  ITW exit 2 leak check at TCS.

I did a leak check this morning on exit 2 module at TCS. LD base  leak rate is 4.00XE-9atm.cc/sec, Base pressure is 0.00 X E-4 torr. All seals, bellows, and flanges are checked. The new FC5 bellow is good. There is a big leak up to 2X E-6 atm.c/sec has been found on IG1S side panel . The panel itself  will be replaced this time. Machine shop is working on it.. Two small leaks in E-9  atm.cc/sec range have been found on the  o-ring between service cap steel welding frame and the whole cap top cover plate in different location . All bolts on the top plate pressing down the o-ring are very tight. I can do nothing on them. However, I sprayed some vacuum seal around the leak area. The leaks are small  and close to ITE TP1S. I don not think we have to replace it at this moment.  Basically, The module is good to move to ITW tomorrow morning. 

  1816   Monday, November 05, 2018, 08:24 Travis CaveSpent Target VaultStandard Operation nSiC#1Spent Target Move

 The spent nSiC#1 target has been moved from the south hot cell to the spent target vault. It was placed in pail #172 and placed in spot 7B. See attached PDF for vault details.

Attachment 1: Target_Index_2018-11-02.pdf
Target_Index_2018-11-02.pdf Target_Index_2018-11-02.pdf
  1820   Thursday, November 08, 2018, 09:27 chad fisherSouth Hot-CellMaintenance  South East Manipulator cable replacement

The handle cable on the east manipulator of the south hot cell has been replaced. Old cable showed signs of wear but had no broken strands. Manipulator is back together but still needs to be re-tensioned.

  1825   Thursday, November 22, 2018, 14:38 Isaac EarleNorth Hot-CellDevelopment  NHC design approved by High Voltage Engineer

To satisfy RS 101 from the NHC requirements specification (Document-131915) Tomislav Hurskovec was consulted regarding high voltage safety.  After a verbal discussion on various aspects of the NHC design he confirmed that the design satisfies high voltage safety concerns.

A copy of his confirmation e-mail is attached in PDF format.

 

Attachment 1: NHCHV.pdf
NHCHV.pdf NHCHV.pdf
  1826   Monday, November 26, 2018, 12:19 chad fisherNorth Hot-CellRepair  East Manipulator

In preparation for removing the slave for replacement I discovered that the timing screw in the handle cable drum (master side) had been left threaded into the pulley...it should have been completely removed. It was bent from hitting on a casting inside the mater arm which most likely contributed to the hopped pulleys on the slave side. After removing this timing screw I entered the north hot cell and replaced the hopped cable back onto its pulley and Isaac tested the motions that previous caused the hopped cables. These tasks were repeated 4 times without any issues. Also of note is a missing setscrew in the tong cable pulley pin and a somewhat loose tape on the slave, also the tape shows signs of a crimp/bend. Upon further inspection and comparison with the other slaves I also found that one of the "lock-down" fittings tying the Z motion tape drum to the corresponding gear is completely missing. See pictures attached.

Attachment 1: 20181126_113326.jpg
20181126_113326.jpg
Attachment 2: 20181126_113338.jpg
20181126_113338.jpg
  1829   Wednesday, November 28, 2018, 06:39 David WangConditioning StationStandard Operation  Disconnection checklist LpTa #56

TM4 was disconnected in ITE. Checklist list in attachment.

Attachment 1: LpTa#56_disconnection_checklist.pdf
LpTa#56_disconnection_checklist.pdf LpTa#56_disconnection_checklist.pdf
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