Tuesday, October 08, 2019, 09:53, Marla Cervantes, UC2, 44062-6, LP-SIS, Done, UCx29 Conditioning
|
Monday, October 07, 2019, 09:51
A TaC coated target container was loaded with a graphite cartridge with UCx
The target container has 3 heat shields
Tuesday, October 08, 2019, 09:51
IGP1 = 1.9596e-6 Torr
Autoramp set up to:
TGHT= 1 A/min to 425 A (same current used to reach 1900C in evap2 when sintering TaC coating - e-log 241 evap2)
TBHT= 1 A/min 230 A
The limits are:
Good vacuum 5e-5 Torr
Bad vacuum 8e-5 Torr
Wednesday, October 09, 2019, 13:58
After 4 hours at maximum current, the current was ramped down at 1 A/min for both.
Wednesday, October 09, 2019, 14:00
EVAP1 was vented with Ar, and the target oven was removed to access the Ta cap.
The Ta cap difference in mass was 0.002 g |
Monday, October 28, 2019, 11:23, Marla Cervantes, UO2/C, , TARGET BOAT, In progress, UCx#30 Carbothermal Reduction
|
Monday, October 28, 2019, 10:29
A loaded graphite cartridge was set in a tantalum boated and wrapped with 3 tantalum sheets
The set up was installed in the EVAP1 and pumped dwon during the weekend.
IGP1 = 1.10 e-6 Torr
Monday, October 28, 2019, 10:31
Good vacuum = 1e-1 Torr
Bad vaccum = 5e-1 Torr
The current ramp is 1 A each 10 s from 0 A to 100 A
Monday, October 28, 2019, 11:13
After 18 min the pressure started dropped.
Monday, October 28, 2019, 11:22
When the pressure reduced to 5e-4 Torr the current ramp was changed to 3.3 A each 10 s to 480 A, the vacuum limits stayed the same.
Monday, October 28, 2019, 11:45
The limit was set to 500 A with same ramp
Monday, October 28, 2019, 11:48
The ramp was changed to 1A/10s to 550 A
Monday, October 28, 2019, 11:55
At 520 A the pressure reach 1e-1 Torr and the autoramp stopped
Monday, October 28, 2019, 13:39
the current was increased manually at aprox. 1A/30 s
The current dropped suddenly even though the pressure was under the limits and the ramping was in the limits.
Autoramp was set to 3 A/ 10 s from to to 500 A
Then it was changed to 1 A /30s from 500 to 506 A
Finally it was changed to 1 A/ 10 s from 506 to 520 A
Manually tapped to 530 A
Monday, October 28, 2019, 15:40
At 13:45 the current reached 530 A. |
Thursday, October 31, 2019, 13:59, Marla Cervantes, UO2/C, , TARGET BOAT, Problems, UCx#30 Carbothermal Reduction
|
Marla Cervantes wrote: |
Monday, October 28, 2019, 10:29
A loaded graphite cartridge was set in a tantalum boated and wrapped with 3 tantalum sheets
The set up was installed in the EVAP1 and pumped dwon during the weekend.
IGP1 = 1.10 e-6 Torr
Monday, October 28, 2019, 10:31
Good vacuum = 1e-1 Torr
Bad vaccum = 5e-1 Torr
The current ramp is 1 A each 10 s from 0 A to 100 A
Monday, October 28, 2019, 11:13
After 18 min the pressure started dropped.
Monday, October 28, 2019, 11:22
When the pressure reduced to 5e-4 Torr the current ramp was changed to 3.3 A each 10 s to 480 A, the vacuum limits stayed the same.
Monday, October 28, 2019, 11:45
The limit was set to 500 A with same ramp
Monday, October 28, 2019, 11:48
The ramp was changed to 1A/10s to 550 A
Monday, October 28, 2019, 11:55
At 520 A the pressure reach 1e-1 Torr and the autoramp stopped
Monday, October 28, 2019, 13:39
the current was increased manually at aprox. 1A/30 s
The current dropped suddenly even though the pressure was under the limits and the ramping was in the limits.
Autoramp was set to 3 A/ 10 s from to to 500 A
Then it was changed to 1 A /30s from 500 to 506 A
Finally it was changed to 1 A/ 10 s from 506 to 520 A
Manually tapped to 530 A
Monday, October 28, 2019, 15:40
At 13:45 the current reached 530 A.
|
The final pressure was IGP1 = 3.3e-6 Torr
After 18 hrs at maximum temperature the autoramp was set to -2 A/min to 0 A. |
Wednesday, November 06, 2019, 11:48, Marla Cervantes, UC2, 44062-3 , LP-SIS, Done, UCx#30 Conditioning
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Tuesday, November 05, 2019, 16:43
A TaC coated target container was loaded with a graphite cartridge with UCx
The target container has 3 heat shields
EVAP1 pumping down
Wednesday, November 06, 2019, 11:46
IGP1 = 2.09e-6 Torr
Good vacuum 5e-5 Torr
Bad vacuum 8e-5 Torr
Autoramp set up to:
TGHT= 1 A/min to 465 A (same current used to reach 1865 C in evap2 when sintering TaC coating - e-log 464 evap2)
TBHT= 1 A/min 230 A
Thursday, November 07, 2019, 10:15
After approximately 4 hours at maximum temperature the pressure was 5.85e-6 Torr and the autoramp was set to:
TGHT -1 A/min
TBHT -0.5 A/min
After 4 hours that the current stayed at 0 A, EVAP1 was vented with argon and the target was removed; before transferring the target to the preparatory glove box, the tantalum cap to collect deposits from the target was inspected, there was not deposits on it so it was determined that the conditioning was successful and the target was transferred to the preparatory glove box. |
Wednesday, January 22, 2020, 18:10, Marla Cervantes, Empty, P2N-02 , , Done, P2N test#1 6x
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The assembly consists of two tantalum foils, 0.001" thick, which are radially crimped to form a cylindrical surface. The outside support are two P2N conditioning legs, and the inside supports are tantalum tapered rings. The solidworks geometry for this test is ITD0811 in PDM.
A first current ramp up to 600 amperes on the bare naked target is attempted to benchmark the current/voltage increase in a bare target, so that we have reference values for future rampings with graphite and target material inside.
Wednesday, January 22, 2020, 18:07
A P2N container with no heat shields, and no graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 23, 2020, 09:45
Pressure IGP1=1.87e-6 Torr
Final desired current TGHT = 600 A
Manually tapped to 40 A
The voltage looks ok, at 32 A the voltage's behavior change (see picture "voltage at 32 A") but is stable
Thursday, January 23, 2020, 13:20
Autoramp is set to 4/30s to 300 A
The voltage and vacuum were stable so the autoramp was kept at 4/30s and the final current was set to 600 A
At 600 A the voltage was 2.4 V, the current and voltage remained stable for 1 hour (see figures 600A and 600A-zoomed)
Thursday, January 23, 2020, 15:57
The current was ramp down to 0 A at -5A/20s
Thursday, January 23, 2020, 16:36
After 10 min at 0A, the current was ramp up to 600 A at 4A/30s.
At 600 A the voltage was 2.43 V (TGHT)
The container was left at 600 A overnight.
Friday, January 24, 2020, 10:51
The PN2 stayed at 600 A for 15 hrs
The voltage increased 0.1 V during the first 7hr at 600 A and then it stabilized at 2.5 V (see figure "second ramp voltage")
Friday, January 24, 2020, 10:57
The current was ramp down to 0A at -5A/20s
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Wednesday, January 29, 2020, 10:11, Marla Cervantes, Empty, P2N-02, , Done, P2N test#2
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The assembly consists of two tantalum foils, 0.001" thick, which are radially crimped to form a cylindrical surface. The outside support are two P2N conditioning legs, and the inside supports are tantalum tapered rings. The solidworks geometry for this test is ITD0811 in PDM.
The P2N is attached to EVAP1 with copper legs and copper shims. A current ramp up to 600 A on the target wrapped with heat shields is attempted to benchmark the current/voltage increase in a bare target, so that we have reference values for future rampings with graphite and target material inside.
The heat shields consist on two layers of Ta sheets on the body of the P2N secured with Ta-wire and two layers of Ta sheets on one side of the P2N.
Tuesday, January 28, 2020, 10:11
A P2N container with heat shields, and without graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Wednesday, January 29, 2020, 10:12
Pressure IGP1=1.87e-6 Torr
Final desired current TGHT = 600 A
Manually tapped to 40 A.
Voltage increased accordingly in an stable way.
Wednesday, January 29, 2020, 10:33
Autoramp is set to 3/30s to 300 A
The voltage and vacuum were stable so the autoramp was kept at 4/30s and the final current was set to 600 A
Accidentally went up to 600 A (1.98 V)!
When updating autoramp to 600 A, did not realize that procedure status was Active.
NOTE: If the procedure status is "active" the heater autoramp, does not "ramp" the current input in "final value", it will go in one step to that current.
The current was manually ramp down to 300 A
TGHT=299.52A, 0.89 V
Wednesday, January 29, 2020, 13:25
After approximately 2 hours conditions IGP1=1.6e-6Torr, TGHT =300 A, 1V.
The current ramp was started again: 4A/30s to final value of 600 A
Wednesday, January 29, 2020, 14:07
After 15 min, TGHT=599.424A, and 1.983 V (unstable) (see figure "P2N-test2_final voltage")
The current was ramp down to 0 A at -5A/20s
EVAP1 was vented with aair and the container was removed,
the copper shims and legs did not present signs of damage
the body's tantalum sheet had wrinkles inside,
the tantalum foils unfasten a bit, but were adjusted. |
Thursday, January 30, 2020, 09:37, Marla Cervantes, UO2/C, P2N-02, , In progress, P2N target material carbothermal reduction
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Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A |
Thursday, January 30, 2020, 10:15, Marla Cervantes, UO2/C, P2N-02, , Problems, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:53, Marla Cervantes, UO2/C, P2N-02, , Problems resolved, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:51
Controls respond "It looks like the power supplies were tripped by either the pirani gauge (IEVAP:IGP1) or the Nuclear vent or by both. But, it did not look like that the interlock tree latched the bad condition when the power supplies tripped. I modified the PLC to properly latch the cause of the trip." and gave green light to restart the carbothermal reduction. |
Thursday, January 30, 2020, 13:11, Marla Cervantes, UO2/C, P2N-02, , Problems, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:51
Controls respond "It looks like the power supplies were tripped by either the pirani gauge (IEVAP:IGP1) or the Nuclear vent or by both. But, it did not look like that the interlock tree latched the bad condition when the power supplies tripped. I modified the PLC to properly latch the cause of the trip." and gave green light to restart the carbothermal reduction.
|
Thursday, January 30, 2020, 13:09
IGP1=5.9e-6Torr
Ramp set to 1A/10s to 200 A
Pressure rising too fast at 200 A, current reduced manually to 190 A
Pressure start dropping and system tripped, notify to controls again, "The strip tool shows the vacuum level shoot down to 0 then shoot back up for a quick second but that is enough to tell the PLC that IGP is “bad”"
Thursday, January 30, 2020, 15:58
Restarting process to try to trip the system on purpose
Initial pressure IGP1 = 2.7e-6Torr
Ramp set to 1/A/10s to 200 A, 0.59 V
Ramp set to 2A/10s to 300 A
Max pressure during process IGP1 = 0.03 Torr
Voltage increased and stabilized (see voltage rising).
Ramp kept at 2A/10s to 400 A
Thursday, January 30, 2020, 16:48
TGHT = 1.54 V, 399.744 A
IGP1 = 0.00016 Torr and going down
Ramp set to 2A/10s to 500 A
Thursday, January 30, 2020, 17:02
TGHT= 1.9V, 499.2 A
IGP1 = 0.00014 Torr
Ramp set to 2A/10s to 600 A
Ramp set to 0.5 A/min to 700 A, ramp stopped at 680 A
Manually tapped to 697 A
Pressure dropping indicated that carbothermal reduction is done.
Unfortunately, the system did not trip.
Contact Gelo for the next run, such that he can monitor the system and we can spot the problem. |
Friday, January 31, 2020, 15:36, Marla Cervantes, UO2/C, P2N-02, , Done, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:51
Controls respond "It looks like the power supplies were tripped by either the pirani gauge (IEVAP:IGP1) or the Nuclear vent or by both. But, it did not look like that the interlock tree latched the bad condition when the power supplies tripped. I modified the PLC to properly latch the cause of the trip." and gave green light to restart the carbothermal reduction.
|
Thursday, January 30, 2020, 13:09
IGP1=5.9e-6Torr
Ramp set to 1A/10s to 200 A
Pressure rising too fast at 200 A, current reduced manually to 190 A
Pressure start dropping and system tripped, notify to controls again, "The strip tool shows the vacuum level shoot down to 0 then shoot back up for a quick second but that is enough to tell the PLC that IGP is “bad”"
Thursday, January 30, 2020, 15:58
Restarting process to try to trip the system on purpose
Initial pressure IGP1 = 2.7e-6Torr
Ramp set to 1/A/10s to 200 A, 0.59 V
Ramp set to 2A/10s to 300 A
Max pressure during process IGP1 = 0.03 Torr
Voltage increased and stabilized (see voltage rising).
Ramp kept at 2A/10s to 400 A
Thursday, January 30, 2020, 16:48
TGHT = 1.54 V, 399.744 A
IGP1 = 0.00016 Torr and going down
Ramp set to 2A/10s to 500 A
Thursday, January 30, 2020, 17:02
TGHT= 1.9V, 499.2 A
IGP1 = 0.00014 Torr
Ramp set to 2A/10s to 600 A
Ramp set to 0.5 A/min to 700 A, ramp stopped at 680 A
Manually tapped to 697 A
Pressure dropping indicated that carbothermal reduction is done.
Unfortunately, the system did not trip.
Contact Gelo for the next run, such that he can monitor the system and we can spot the problem.
|
Friday, January 31, 2020, 15:35
The EVP1 was vent with Ar and the P2N target was transferred to the glove box. |
Thursday, August 13, 2020, 14:37, Marla Cervantes, UO2/C, P2N-02, , Problems, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:51
Controls respond "It looks like the power supplies were tripped by either the pirani gauge (IEVAP:IGP1) or the Nuclear vent or by both. But, it did not look like that the interlock tree latched the bad condition when the power supplies tripped. I modified the PLC to properly latch the cause of the trip." and gave green light to restart the carbothermal reduction.
|
Thursday, January 30, 2020, 13:09
IGP1=5.9e-6Torr
Ramp set to 1A/10s to 200 A
Pressure rising too fast at 200 A, current reduced manually to 190 A
Pressure start dropping and system tripped, notify to controls again, "The strip tool shows the vacuum level shoot down to 0 then shoot back up for a quick second but that is enough to tell the PLC that IGP is “bad”"
Thursday, January 30, 2020, 15:58
Restarting process to try to trip the system on purpose
Initial pressure IGP1 = 2.7e-6Torr
Ramp set to 1/A/10s to 200 A, 0.59 V
Ramp set to 2A/10s to 300 A
Max pressure during process IGP1 = 0.03 Torr
Voltage increased and stabilized (see voltage rising).
Ramp kept at 2A/10s to 400 A
Thursday, January 30, 2020, 16:48
TGHT = 1.54 V, 399.744 A
IGP1 = 0.00016 Torr and going down
Ramp set to 2A/10s to 500 A
Thursday, January 30, 2020, 17:02
TGHT= 1.9V, 499.2 A
IGP1 = 0.00014 Torr
Ramp set to 2A/10s to 600 A
Ramp set to 0.5 A/min to 700 A, ramp stopped at 680 A
Manually tapped to 697 A
Pressure dropping indicated that carbothermal reduction is done.
Unfortunately, the system did not trip.
Contact Gelo for the next run, such that he can monitor the system and we can spot the problem.
|
Friday, January 31, 2020, 15:35
The EVP1 was vent with Ar and the P2N target was transferred to the glove box.
|
Thursday, August 13, 2020, 14:33
XRD analysis of the P2N material showed that the carbothermal reduction was not completed
The material was loaded again in its oven, new Ta caps where secured to the edges, the body remained the same
The oven was set in the EVAP1 using Ar to avoid oxidation of the P2N material
Currently pumping down.
Saturday, August 15, 2020, 14:45
Vacuum is having a strange behavior, pressure shows that is going from 8e-11 to 4e-6 Torr (fig. 200815-Vaccum_P2N)
Proceeded to turn off turbo pump
Tuesday, August 18, 2020, 10:38
The IGP1 head was replaced with the EVAP1's IGP1 head
The vacuum will be started again |
Tuesday, August 18, 2020, 20:45, Marla Cervantes, UO2/C, P2N-02, , Problems resolved, P2N target material carbothermal reduction
|
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Marla Cervantes wrote: |
Wednesday, January 29 2020, 05:55
A P2N container with heat shields, and with a UO2/C loaded graphite container was installed in the EVAP1
Chamber is currently being evacuated.
Thursday, January 30, 2020, 08:56
Pressure limits:
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Initial pressure:
IGP1=1.52e-6Torr
Current ramp set to 1A/min to 10 A, voltage is stable.
Current ramp increased to 1A/10s to 100 A. The pressure started raising around 80 A.
Current was kept 5min at at 100 A, voltage was stable
Thursday, January 30, 2020, 09:32
Current ramp set to 1A/20s to 150 A (same pressure limits)
Pressure keep increasing during heating
Thursday, January 30, 2020, 09:53
Current was kept at 150 min during 5 min, the voltage is stable, pressure started to stabilize:
IGP1 = 0.027 Torr
TGHT = 0.418 V
Ramp set to 1A/min to 200 A.
Thursday, January 30, 2020, 10:02
Pressure decreasing:
TGHT= 153 A
|
Thursday, January 30, 2020, 10:15
At 155 A while pressure decreasing, the power supply tripped off,
Controls has been notified, waiting for instructions.
|
Thursday, January 30, 2020, 11:51
Controls respond "It looks like the power supplies were tripped by either the pirani gauge (IEVAP:IGP1) or the Nuclear vent or by both. But, it did not look like that the interlock tree latched the bad condition when the power supplies tripped. I modified the PLC to properly latch the cause of the trip." and gave green light to restart the carbothermal reduction.
|
Thursday, January 30, 2020, 13:09
IGP1=5.9e-6Torr
Ramp set to 1A/10s to 200 A
Pressure rising too fast at 200 A, current reduced manually to 190 A
Pressure start dropping and system tripped, notify to controls again, "The strip tool shows the vacuum level shoot down to 0 then shoot back up for a quick second but that is enough to tell the PLC that IGP is “bad”"
Thursday, January 30, 2020, 15:58
Restarting process to try to trip the system on purpose
Initial pressure IGP1 = 2.7e-6Torr
Ramp set to 1/A/10s to 200 A, 0.59 V
Ramp set to 2A/10s to 300 A
Max pressure during process IGP1 = 0.03 Torr
Voltage increased and stabilized (see voltage rising).
Ramp kept at 2A/10s to 400 A
Thursday, January 30, 2020, 16:48
TGHT = 1.54 V, 399.744 A
IGP1 = 0.00016 Torr and going down
Ramp set to 2A/10s to 500 A
Thursday, January 30, 2020, 17:02
TGHT= 1.9V, 499.2 A
IGP1 = 0.00014 Torr
Ramp set to 2A/10s to 600 A
Ramp set to 0.5 A/min to 700 A, ramp stopped at 680 A
Manually tapped to 697 A
Pressure dropping indicated that carbothermal reduction is done.
Unfortunately, the system did not trip.
Contact Gelo for the next run, such that he can monitor the system and we can spot the problem.
|
Friday, January 31, 2020, 15:35
The EVP1 was vent with Ar and the P2N target was transferred to the glove box.
|
Thursday, August 13, 2020, 14:33
XRD analysis of the P2N material showed that the carbothermal reduction was not completed
The material was loaded again in its oven, new Ta caps where secured to the edges, the body remained the same
The oven was set in the EVAP1 using Ar to avoid oxidation of the P2N material
Currently pumping down.
Saturday, August 15, 2020, 14:45
Vacuum is having a strange behavior, pressure shows that is going from 8e-11 to 4e-6 Torr (fig. 200815-Vaccum_P2N)
Proceeded to turn off turbo pump
Tuesday, August 18, 2020, 10:38
The IGP1 head was replaced with the EVAP1's IGP1 head
The vacuum will be started again
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Tuesday, August 18, 2020, 20:44
The pressure reading are normal after swapping the IGP1's gauge head |
Wednesday, August 19, 2020, 07:49, Marla Cervantes, UO2/C, P2N-02, , Done, P2N carbothermal reduction (#2)
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Wednesday, August 19, 2020, 07:47
XRD analysis of the P2N material showed that the carbothermal reduction was not completed
The material was loaded again in its oven, new Ta caps where secured to the edges, the body remained the same
The oven was set in the EVAP1 using Ar to avoid oxidation of the P2N material
See elog 263
Wednesday, August 19, 2020, 07:47
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
IGP1 = 4.11e-6 Torr
Autoramp set to 1A/10s to 150 A.
Wednesday, August 19, 2020, 10:00
TGHT = .45 V, 149.8 A
IGP1 = 9.1e-5 Torr
Autoramp set to 1A/10s to 200 A.
Wednesday, August 19, 2020, 10:13
TGHT = 0.6 V, 200.2 A
IGP1 = 3e-4 Torr and increasing
After 6 min:
good vacuum = 5e-2 Torr
bad vacuum = 1e-1 Torr
autoramp set to 1A/30s to 250 A
Since the pressure was decreasing, the ramp was changed to 1A/10s to 250 A, vacuum limits remained the same
Wednesday, August 19, 2020, 10:28
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
IGP1 = 1.7e-4 Torr
TGHT = 0.78 V, 250.1 A
Autoramp set to 2.5 A/10 s to 700 A
Wednesday, August 19, 2020, 11:17
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
IGP1 = 2e-4 Torr
TGHT = 2.64 V, 699 A
Autoramp set to 2 A/10 s to 800 A
Wednesday, August 19, 2020, 11:29
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
IGP1 = 5.2e-5 Torr
TGHT = 3.1 V, 798.8 A
Note: Voltage starts to become unstable, an power is around 2.3 kW, pressure has not increased enough to indicate reduction with certainty
In order to reach 3 kW autoramp set to 1A/10 s to 900 A
Wednesday, August 19, 2020, 12:18
The current was increased to 1000 A expecting to see a high peak in pressure but there was not an increase in preasure.
The target is being ramped down to 850 A |
Tuesday, September 08, 2020, 20:45, Marla Cervantes, UO2/C, P2N-02, , Done, P2N-2 carbothermal reduction
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Tuesday, September 08, 2020, 20:44
A P2N oven with three heat shields, loaded with a graphite container filled with UO2/C ring-discs was set in the EVAP1
EVAP1 is currently being evacuated.
Wednesday, September 09, 2020, 10:11
IGP1 = 4.7e-6 Torr
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Autoramp set to 1A/10s to 150 A.
Wednesday, September 09, 2020, 10:50
TGHT = .32 V, 149.8 A
IGP1 = 6.5e-5 Torr
Autoramp set to 1A/10s to 200 A
Wednesday, September 09, 2020, 11:00
TGHT =0.46 V, 200 A
IGP1 = 6e-4 Torr and going up
good vacuum = 5e-2 Torr
bad vacuum = 1e-2 Torr
autoramp set to 1A/10s to 250 A
autoramp stopped at 215 A, since pressure kept increasing, the current was manually decreased to 180 A.
Wednesday, September 09, 2020, 11:16
TGHT = 0.4 V, 179.7 A,
IGP1 = 8.5e-4 Torr an going down
good vacuum = 5e-2 Torr
bad vacuum = 1e-2 Torr
autoramp set to 1A/30s to 200 A
Wednesday, September 09, 2020, 11:32
TGHT = 0.46 V, 200.2 A,
IGP1 = 3e-3 Torr an going down
good vacuum = 5e-2 Torr
bad vacuum = 1e-2 Torr
autoramp set to 1A/30s to 300 A
Wednesday, September 09, 2020, 11:38
IGP1 = 1e-3 Torr
Since the pressure was decreasing, the ramp was stopped at 210 and changed to 1A/10s to 300 A, vacuum limits remained the same
Wednesday, September 09, 2020, 11:53
The pressure reached the bad vacuum limit 1e-2 Torr and stopped
After ~8min the pressure limits were changed to:
good vacuum = 5e-2 Torr
bad vacuum = 1e-1 Torr
Wednesday, September 09, 2020, 12:05
IGP1 = 1.15e-3 Torr
Autoramp set to 2.5 A/10 s to 700 A
Wednesday, September 09, 2020, 12:36
Pressure increased! and ramp paused at 685 A
re-started autoramp to 700 A at 1A/10s
Wednesday, September 09, 2020, 13:56
Pressure kept increasing after 700 A, so autoramp was set to 750 A at 1A/10s
Pressure kept increasing
At 750 A pressure started reducing, autoramp was set to 760 A at 1A/10 s
System tripped suddenly (Gelo was notified)
The carbothermal reduction seemed complete |
Thursday, September 10, 2020, 14:07, Marla Cervantes, UO2/C, P2N-02, , Done, P2N-2 Conditioning
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Thursday, September 10, 2020, 14:01
A P2N target was carbothermal reduced but at the maximum current, the power supply tripped (elog. 267)
Therefore, the target was not hot long enough to fully outgas, that is why it will be reheated.
Desired current 650 A
Thursday, September 10, 2020, 14:07
IGP1 = 3.3e-6 Torr
Autoramp set to 650 A at 1 A/10 s
Thursday, September 10, 2020, 16:06
Ramp reached desired current
TGHT = 2.4 V, 649 A
IGP1 = 3e-3 Torr
Friday, September 11, 2020, 11:17
TGHT = 2.24 V, 649.2 A
IGP1 = 3.7e-6 Torr
Friday, September 11, 2020, 12:55
TGHT = 2.2 V, 648.8 A
IGP1 = 3.7e-6 Torr
Autoramp set to 700 A at 1 A/10 s,
No more gas was released, the system was ramped down to 0 A at 2 A/min
Friday, September 11, 2020, 18:17
TGHT = 0.35 V, 133 A
IGP1 = 2.7e-6 Torr
Friday, September 11, 2020, 20:01
TGHT = 0 V, 2.56 A
IGP1 = 2.6e-6 Torr
Monday, September 14, 2020, 16:19
EVAP1 was vented with Ar and the P2N material was transferred to the preparatory glove box. |
Tuesday, March 30, 2021, 16:04, Marla Cervantes, UO2/C, P2N-02, , Done, P2N-3 carbothermal reduction
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Green target material characteristics (elog 105)
#discs = 49
Average disc thickness = 0.453mm
Empty cartridge weight = 9.42 g
Full cartridge weight = 39.86 g
UO2+C weight = 30.44 g
Tuesday, March 30, 2021, 16:04
The target material was loaded in a P2N oven, wrapped with three heat shields, and set in the EVAP1
EVAP1 is currently being evacuated.
Wednesday, March 31, 2021, 09:42
IGP1 = 3.24e-6 Torr
Good vacuum 1e-1 Torr
Bad vacuum 5e-1 Torr
Autoramp set to 1A/10s to 150 A.
Wednesday, March 31, 2021, 10:17
TGHT = .54 V, 149.88 A
IGP1 = 6.3e-4 Torr and increasing
Max pressure = 0.06 Torr
Wednesday, March 31, 2021, 10:33
IGP1= 0.004 Torr
Autoramp set to 1A/10s to 200 A
Wednesday, March 31, 2021, 10:43
Maximum pressure 0.03 Torr and going down
Autoramp set to 1A/10s to 250 A
Wednesday, March 31, 2021, 11:04
TGHT = 1.1 V, 299.9 A
IGP1 = 6e-4 Torr and going down
Autoramp set to 2.5 A/10 s to 700 A
Wednesday, March 31, 2021, 11:35
Ramp stopped at 690 A
TGHT = 2.9V, 689.1A
IGP1 = 0.127 Torr
Wednesday, March 31, 2021, 11:37
Autoramp set to 700 A at 1A/20s
Manually ramped to 740 A (3V) to make sure carbothermal reduction is done.
Wednesday, March 31, 2021, 12:00
The power supply tripped, Gelo was monitoring the heating process.
Wednesday, March 31, 2021, 14:33
The target will be heated for 4 hours to get read of impurities.
IGP1 = 6e-6 Torr
Autoramp set to 650 at 1A/10s
Wednesday, March 31, 2021, 20:37
TGHT = 2.77 V, 669.6A
IGP1 = 8.5e-6 Torr
EVAP1 ramped down to 0 A at 2 A/min |
Thursday, April 15, 2021, 15:01, Marla Cervantes, , , , , IGP1 patch
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Thursday, March 31, 2021, 14:42
EVAP1's TGHT has been tripping even when the pressure is below the tripping limits. The temperature of the turbo pump and the TGHT's power supply were monitored discarding the possibility of tripping due to the overheating of these pieces of equipment.
Gelo has been monitoring the IGP1 during carbothermal reductions to pinpoint the tripping issue, below is Gelo description to the issue and the patch he implemented to fix it.
"IGP loses its STATON (On status) if the value from the device is not within the valid voltage window (0.7 to 10 V). IEVAP:IGP1 for some reason goes to 0V for a few seconds then goes back up to where it left off.
Prior to the latest software updated, I added a 2 second delay in the code so that any invalid signal <=2s will be ignored.
Here is the data that you sent me specifically looking at when it tripped. I also attached the data that you sent me. << File: 310321-P2N-3-CR (1).txt >>
Time
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IEVAP:TGHT:RDVOL [V]
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IEVAP:TGHT:RDCUR [A]
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IEVAP:IGP1:RDVAC [T]
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03/31/2021 12:00:25
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3.07
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740.9
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0.01866428
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03/31/2021 12:00:26
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3.07
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741.1
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0.01838651
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03/31/2021 12:00:27
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3.07
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740.7
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0.01838651
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03/31/2021 12:00:28
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3.07
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740.8
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0.01797758
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03/31/2021 12:00:29
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3.08
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740.9
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0.0178433
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03/31/2021 12:00:30
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3.08
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740.6
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0.0178433
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03/31/2021 12:00:31
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3.08
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740.8
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0
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03/31/2021 12:00:32
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3.08
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741.1
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0
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03/31/2021 12:00:33
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0.14
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42.2
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0.01680456
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03/31/2021 12:00:34
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0
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3.3
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0.01513015
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03/31/2021 12:00:35
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0
|
3.4
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0.01071685
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03/31/2021 12:00:36
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0
|
3.2
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0.00788081
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03/31/2021 12:00:37
|
0
|
3.2
|
0.00673278
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03/31/2021 12:00:38
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0
|
2.6
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0.00445774
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TGHT Voltage and TGHT current are both read from the same PLC module, which tells me that the PLC module is not likely the issue since we were still reading other signals when IGP was reading 0.
For the new update, I adjusted the delay to 5 seconds since the signal drop seemed like it was about 2s and was enough to lose the IGP STATON bit which tripped TGHT.
The delay only applies for the STATON status which can also be described as reading OK status in this case. Any other trip will be instantaneous and work as normal.
STATON is “ANDed” with other trips. i.e. IEVAPIGP_LESS10MTORR = IEVAPIGP1_RDVAC < 10mTorr AND IEVAPIGP1_STATON."
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Saturday, June 05, 2021, 09:14, Marla Cervantes, UC2, , TARGET BOAT, In progress, UCx#33 Conditioning
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Saturday, June 05, 2021, 08:57
Target #33 was installed in the EVAP1 and pumped down yesterday (Friday 4).
Target #33 is going to be conditioned on a Ta boat wrapped with 3 Ta foils.
IGP1 = 3.85e-6 Torr
Good vacuum = 1e-1 Torr
Bad vacuum = 5e-1 Torr
Power desired 1.6kW. This is the first target conditioned this way,
Saturday, June 05, 2021, 09:13
Current ramp is 2A/30s to 400 A
Saturday, June 05, 2021, 10:59
TGHT = 3.5V, 399.7 A, 1.4 kW
IGP1 = 4.4e-5 Torr
Saturday, June 05, 2021, 11:00
Current ramp is 2A/30s to 450 A
Saturday, June 05, 2021, 11:14
TGHT = 4.06 V, 451.584 A, 1.4 kW
IGP1 = 4.86e-5 Torr
Saturday, June 05, 2021, 11:15
Current ramp is 2A/30s to 500 A
Saturday, June 05, 2021, 11:23
TGHT = 4.23 V, 467.2 A, 1.97 kW pressure was still increasing a little at 1.6kW
IGP1 = 4.86e-5 Torr
Saturday, June 05, 2021, 19:10
TGHT = 4.08 V, 459.52 A,
IGP1 = 6.4e-6 Torr
Initiate ramp down at 2 A/min to 0A |
Wednesday, September 15, 2021, 07:19, Marla Cervantes, UC2, , TARGET BOAT, Done, Conditioning 2sc samples
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Wednesday, September 14, 2021, 21:14
Boat is wrapped with 2 layers of Ta-heat shield
The samples consists of 15 discs of UCx of 14mm diameter
The chamber is currently pumping down.
TGHT will be ramped up to 450 A
Wednesday, September 15, 2021, 07:17
IGP1 = 6.75e-6 Torr
Tapped up manually to 40A.
TGHT = 60 A, 2.39 V
Vacuum stable IG1 = 7.25e-6 Torr
Initiating auto-ramp for TGHT at a rate of 0.2A/min to 445 A
Parameter setup: 5.0e-5 good vac, 8.0e-5 bad vac.
Wednesday, September 15, 2021, 11:57
IGP1=2.24e-5 Torr
TGHT= 102.016 A, 1.275 V
Autoramp changed to 1A/min to 450 A
Wednesday, September 15, 2021, 12:53
IGP1 = 3.3e-5 torr
TGHT= 150 A, V
Autoramp changed to 2A/30s to 450 A
1e-1 good vac, 5e-1 bad vac
Wednesday, September 15, 2021, 12:59
Friday, September 17, 2021, 07:54
IGP1 = 3.81e-6 Torr
TGHT = 449.6 A, 4.31 V
Autoramp set to -2A/min to 0 A |
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