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Entry  Monday, April 11, 2011, 10:22, John Wong, Empty, 38295-9, HP-FEBIAD, Done, Fins diffusion bonding  pumping_down.jpgAutoheating_parameter_setup.jpggrab.A29589.png

Mon Apr 11 10:21:56 2011: Target is wrapped with 3 Ta-heat shields.  Evaporator is pumping down. 

Mon Apr 11 14:34:32 2011:  Evaporator has been pumped down for over 4 hours.  Vac @ 2.83e-6 Torr.  (see attachment#1 for pumping down process).

Mon Apr 11 14:38:05 2011:  Auto heating beings.  (see attchement#2 for the parameter setup)

Mon Apr 11 17:06:51 2011:  Auto heating is in process,  TGHT @ 324A/2.031V.  The target heater should reach at the max 820A at around 21:30 and will remain at that current for at least 3 to 4 hours.  ISAC Ops will help start the auto-cooling tomorrow at 03:00.

 Tue Apr 12 09:43:46 2011:  Auto cooling down process ended. TGHT stayed at 820A for about 5.5 hrs.  (see attchment# for cooling down process).

Tue Apr 12 09:59:43 2011: Pumps and p/s off, evaporator vented.

Entry  Tuesday, April 12, 2011, 10:30, John Wong, Empty, 38481-5, HP-FEBIAD, Done, Fins diffusion bonding  grab.s31535.pnggrab.c31573.pngcooling_down.jpg

Tue Apr 12 10:29:38 2011:  Target wrapped with 3 Ta-heat shields.  Evaporator is currently being pumped down.

Tue Apr 12 15:03:55 2011:  Evaporator has been pumped down for over 4 hrs.  Set TGHT @ 20A/ 0.066V, Vac @ 2.46e-6 Torr. (See Attachment#1 pumping down process).

Tue Apr 12 15:05:11 2011: TGHT @ 40A/0.142V, VAc @ 2.46e-6 Torr. 

Tue Apr 12 15:14:16 2011  Auto heating process begins (See attachment #2 for the parameter setup).  TGHT will reach to 820A max at around 21:45 and the current will stay there for at least 4 hours.  Instructions have given to ISAC Ops to being the auto-cooling down process tomorrow at 03:00 

Wed Apr 13 10:00:13 2011:  TGHT reached to 820A max and stayed for about 5 hrs before the cooling process begun (see Attachment#2: Cooling down process). 

Wed Apr 13 10:04:19 2011: p/s is now off and evaporator is now vented. 

 

 

 

 

 

Entry  Wednesday, April 13, 2011, 10:37, John Wong, Empty, 38481-7, HP-FEBIAD, Done, Diffusion bonding of Ta Fins for FEBIAD-HP pumping_down.jpgAutoheating_parameter_setup.jpgcooling_down.jpgwasher_on_target_leg.jpg

Wed Apr 13 10:37:25 2011:  Target is wrapped with 3 Ta-heat shields.  Evaporator is currently being pumped down.

Wed Apr 13 15:28:02 2011:  Evaporator has been pumped down for over 5 hrs.  Vac @ 2.38e-6 Torr.  (See attachment1: Pumping process)

Wed Apr 13 15:29:21 2011: Set TGHT @ 20A/0.074V, Vac 2.98e-6 Torr.

Wed Apr 13 15:30:00 2011: Set TGHT @ 40A/0.158V, Vac @ 2.30e-6 Torr. 

Wed Apr 13 15:37:42 2011:  Auto heating begins.  TGHT will increase to 820A by 2A/min.  Cooling down will take after the current has stayed at 820A for at least 4 to 5 hrs.   ISAC Ops will help to start the cooling process on April 14 at 03:00.  (See attachment#2: Parameter Setup).

Thu Apr 14 09:49:31 2011:  TGHT reached to 820A and stayed there for about 5.5 hrs.  ISAC Ops helped to start the cooling process (see attachment3: Cooling process).  The target is ready to come out from the evaporator.   P/S is off and evaporator is vented.

Mon Apr 18 12:18:55 2011:  A problem with the bolt and washer occurred during the fin diffusion bonding.  (See attachment #1 and Message ID#15 for more details) .  This target needs to be repaired.

 

 

 

Entry  Thursday, April 14, 2011, 09:53, John Wong, Empty, 37810-1, HP-FEBIAD, Done, Fins Diffusion bonding  cooling_down.jpg

Thu Apr 14 09:52:59 2011: Target is wrapped with 3-Ta heat shield and ready to go into the evaporator. 

Thu Apr 14 11:57:29 2011: The process is on hold until the problem with the screw and the washer of the evaporator is resolved.  See ID#15 for more details.

Fri Apr 15 11:22:27 2011:  The shorter fully threaded bolts and un-threaded washer are being used. 

Fri Apr 15 11:23:30 2011:  Target is in the evaporator and ready for the fin diffusion bonding.  The evaporator is currently being pumped down.

Fri Apr 15 15:57:40 2011: TGHT @ 20A, Vac @ 4.53e-6 Torr.  ISAC Ops will help to start the auto heating process at 18:00hr tonight  and  begin the auto cooling on April 16 @ 18:00 hr. 

 Mon Apr 18 10:53:39 2011:  Target was heated @ 820A over the weekend and pumped down on Saturday April 16 in the evening.  P/S is off and evaporator is vented.  (see Attachment#1 for the striptool)

Mon Apr 18 12:16:22 2011:  Target fin diffusion bonding is nicely done, and the evaporator shows no sign of any coating.  It looks like the problem from the bolts and washers is resolved.  

Entry  Thursday, April 14, 2011, 17:03, John Wong, Empty, 38481-7, HP-FEBIAD, Problems resolved, Evap. bolt/washer problems & solutions 6x

 Thu Apr 14 14:03:17 2011:  What did we see after the fin diffusion bonding of Ta fins for FEBIAD-HP (w.o#38481-7) ? :

1.  A problem occurred during the FEBIAD HP Ta fin diffusion bonding and was discovered after the evaporator chamber was opened.  The washer was "wielded" on to the left leg of the target (see attachment #1: washer on target leg). 

2. A look inside the evaporator chamber shows that more coating is found on the evaporator lid and the copper base plate (See attachment#2: Inside evap chamber). This coating was previously found when a HP FEBIAD target underwent for the fin diffusion bonding (See Message ID#4: Diffusion bonding of Ta Fins for FEBIAD-HP (w.o#38481-8)).  The evaporator chamber is cleaned with a wiper sheet and EtOH each time before a target is put in;  however the coating is not easily removed and there are always some residual remain. 

3.  The bolt and the washer are deformed.  The top part of the bolt is expended and can no longer fit into the threaded washer  (See attachment#3: Deformed bolt_washer). 

4.  The TIS group was called in to investigate the problem.  It was believed that the problem might have started from the bolts and the washers.  The un-threaded shank bolts and the threaded washers are made for remote handling purposes, so they do not fall apart everywhere in the hotcell.  However, if these bolts and the washers are used for the evaporator, which are bolted on and tighten against the gravity onto the conductors, this may create a gap if the threaded washer is tilted slightly.  (See attachment#4: Gap).  As a result, this causes an uneven pressure contact of the bolt/washer and the target leg.  

Solutions:

Use fully threaded bolts (same material as before - a mild steel) and remove the threads from the washers (See attachment#5: No Gap).

--> To be tested...

 Fri Apr 15 11:59:31 2011: 

The new bolts/washer were cleaned only with simple green and ultrasonic for 5 min.  The bolts and washer should not be cleaned for too long; some remaining grease actually helps prevent them from getting rusty.  The evaporator is wiped with EtOH and  the target is inside.  The bolts and washers are tighten and they are not showing at space like before (See attachment#6: new bolt_washer) .  The evaporator is being pumped down and the target heater will be raised to 820A; we will have to wait until the fin diffusion bonding is complete and the evaporator chamber is vented. 

 Mon Apr 18 12:30:35 2011: 

After a fin diffusion bonding of a HP FEBIAD target, there is no sign of coating in the evaporator.  The bolts/washer and the target look normal. 

--> The problem is solved.

Entry  Monday, April 18, 2011, 18:14, John Wong, Empty, 38295-8, HP-FEBIAD, Problems, Sintering target oven coated with TaC pumping_down.jpgAutoheating_parameter_setup.jpgvac_curve.jpgoverall_process.jpgoverall_process_2.jpg

Mon Apr 18 18:10:53 2011: 

FEBIAD-HP target (w.o 38295-8) is coated with TaC (previously prepared on Feb 15, 2011).  This target will be used for the SiC run in Oct, 2011.  The target is wrapped with 3 Ta-heat shields and is in the evaporator.  Pumping down of the evaporator is in process, currently vac @ 3.66e-5 Torr.   

Tue Apr 19 11:00:36 2011: Evaporator has been pumped down over night (~17hrs).  Vac is currently at 1.84e-6 Torr (See Attachment#1: pumping down curve).

Tue Apr 19 11:09:49 2011: TGHT @ 30A/0.086V, Vac @ 1.82e-6 Torr.

Tue Apr 19 11:13:05 2011: TGHT @ 60A/0.184V, Vac @ 1.75e-6 Torr.

Tue Apr 19 11:14:06 2011: Auto-heating will begin @ 0.5A/min until vacuum is stable then the auto ramping rate will increase. (See Attachment#2: parameter setup).

Tue Apr 19 14:27:08 2011:  TGHT is currently at 148A/0.65V, vac @ 1.92e-5 Torr.  The pressure spiked up to 7.7e-5 Torr (trip @ 8e-5 Torr) at ~124A.  The current was lowered down to 120A to allow the pressure to come down (See Attachment#3: Vac_curve).   Auto-heating rate has changed to 1A/min. 

Wed Apr 20 10:08:52 2011:  TGHT reached to 700A and stayed for about 5 hours.  ISAC Ops helped to start the auto cooling down process.  (See Attachment#3: Overall Process). 

Tue Apr 26 11:12:36 2011

Result:  The dried coating isn't looking the same like the rest of the target.  Typically, the finished coating looks gray.  But a layer (or line) of light brown coating can been seen from one end of the target to the other end. 

--> This target was heated up to 700A.  Will try to re-heat this again to 820A. 

 

Re-heating the Target

Tue Apr 26 12:44:30 2011:  Target is wrapped with 3 Ta-heat shield and is in the evaporator which is currently being pumped down. 

Tue Apr 26 17:39:40 2011:  TGHT was tapped up to 70A before began with auto-heating @ 2A/min to 820A max.  Currently TGHT at 204A/1.0V, Vac @ 3.97e-6 Torr.  ISAC Ops will help to start auto cooling at 04:00 on April 27.

Wed Apr 27 12:26:41 2011: Auto cooling completed.  P/S off and evaporator is vented, (See Attachment#5: Overall Process_2).  Target oven looks good; finished surface looks gray, as expected. 

 

Entry  Wednesday, April 20, 2011, 16:42, John Wong, Empty, 38481-8, HP-FEBIAD, Done, Sintering target oven coated with TaC overall_process.jpg

Wed Apr 20 16:39:46 2011:  Target oven was coated with TaC early today.  The target was allowed to dry and then wrapped with 3 Ta heat-shields.  The target is in the evaporator and it is being pumped down.  Vac is currently at 9.48e-6 Torr. 

Wed Apr 20 17:51:12 2011 : TGHT @ 60A/0.225V, Vac @ 5.98e-6 Torr. 

Wed Apr 20 18:20:04 2011: Auto-heating begins @ 0.5A/min to max of 820A.

Thu Apr 21 10:12:34 2011: TGHT was auto ramping up slowly over night to 546A this morning.  The ramping rate has changed to 2A/min since the vacuuum is stable at ~3.9e-6 Torr.

 Tue Apr 26 11:10:03 2011:  TGHT reached to 820A max on April 21 and stayed at that current for a few hours.  ISAC Ops helped to ramped down the heater afterward.  (See attachment#1: Overall Process).

Result:  Good!  TaC is coated evenly on the target. 

 

 

 

Entry  Wednesday, May 11, 2011, 16:23, John Wong, SiC, 38481-8, HP-FEBIAD, Problems, Organics burnoff & Sintering  9x

Wed May 11 16:20:21 2011:  The HP-FEBIAD (w.o#38481-8) was filled with SiC (8.5mm, 555 discs).  The target is wrapped with 3 Ta-heat shields and is in the evaporator, which is being pumped down. 

Thu May 12 10:52:48 2011:  The evaporator ion gauge, IEVAPIG1 filament burnt out.  The gauge comes in two filaments, so it is now running on the second one.  The chamber has been pumped down overnight, currently it's @ 2.29e-6 torr. 

Thu May 12 11:15:59 2011:  TGHT was stepped up to 80A, vac @ 2.47e-6 Torr.  Begin auto heating at 1A/min to 820A and will increase the rate to 2A/min if the vacuum is stable. 

Thu May 12 12:27:35 2011:   TGHT went up to 101A, and the vacuum started to reach close to the trip limit (8.7e-6 Torr).  TGHT was auto ramped down but the vacuum kept rising and tripped off the heater @ 94A.  TGHT was turned back on after 30mins, vac @ 8.7e-6 Torr.  TGHT was tapped up slowly to 95A.  The ramping rate has also decreased to 0.5A/min.  (See attachment#1: high_vacuum)

Thu May 12 12:58:51 2011:  Lowered TGHT to 90A.  Vac stayed at 7.8e-5 Torr.

Fri May 13 15:47:42 2011:  TGHT @ 128A, incrementing rate @ 1A/min, Vac @ 5.4e-5 Torr after 30 hrs. (See Attachment#2:  current_pressure_30hrs)

Fri May 13 16:22:54 2011:  THGT and vacuum over the past 12 hrs.  (See Attachment#3: current_pressure_past12hrs)

Mon May 16 11:03:54 2011:  THGT reached to 820A and held for over 12 hrs.   (See Attachment#4_Sintering process). 


Tue May 17 16:26:34 2011

Problem Occurred: 

  • The end caps of the target got vaporized after the sintering process.  (See Attachment#5:  end_caps_vaporized)
  • The caps were not coated with TaC and a D-shaped graphite foil were used. 

Solutions: 

  • The caps were removed - No damage to the target oven.  (See Attachment#6/#7: left_end/ right_end )
  • New caps  were used and coated with TaC.   Two circled-graphite foils were used on the both ends and then sealed with the TaC coated caps. (See Attachment 8: TaC_coated_endcaps)
  • Re-heating the target to 820A.

 


Tue May 17 16:35:13 2011:  Target is wrapped with 3 Ta-heat shields.  The target is in the evaporator which is being pumped down.  

Tue May 17 19:34:55 2011:  TGHT stepped up to 80A, Vac holding at 5.2e-6 Torr.  Auto heating began after 25 mins later.  Rate set at 2A/min to max 820A. 

 Tue May 17 22:02:36 2011:  TGHT @ 382A, Vac @ 1.23 e-5 Torr.  Increased ramping rate @ 3A/min.  Cooling down process will begin at 04:00 of May18, 2011;  ISAC Ops will help to start the auto cooling process.

Wed May 18 11:39:47 2011:  The cooling down process ended; TGHT reached to zero.  The camber will be vented. 


 

Entry  Wednesday, May 18, 2011, 13:13, John Wong, SiC, 38295-8, HP-FEBIAD, Problems, Organics burnoff & Sintering  6x

Wed May 18 13:12:24 2011:  Target is wrapped with 3 Ta-heat shields and is installed in the evaporator which is being pumped down.

Wed May 18 23:11:42 2011:  TGHT was raised to 40A and held for about 6 hours; Vac gradually came down to 2.1e-6 Torr.  TGHT increased to 90A and pressure is going up, currently vac @ 2.9 e-5 Torr.  Auto heating will begin soon at 0.5A/min --> 820A.  

Thu May 19 10:23:34 2011:  TGHT at 92A/0.32V, vac @ 4.47 e-5 torr.  (See Attachment#1: heating_past_12hrs)

Tue May 24 10:22:59 2011:  TGHT reached to max currrent 820A and held for over the long weekend.  The cooling process began at 15:00 yesterday.  Evaporator is vented.  P/S off.

 


Mon May 30 17:03:01 2011

The end caps of the target after the sintering process were found damage; the caps were vaporized just like the previous SiC target w.o#38481-8.  (See attachments#2: SiC000-003).  After some investigation, it looks like some reaction had occurred when the target heater was ramped up beyond 550A.  (See Attachment#3: SiC_striptool).

The yellow solid will be analyzed using EDX/SEM.  More details will be posted later....


Wednesday, September 14, 2011, 10:16 

SEM/EDX were done.  See attachment #9 for the EDX results. 

The formation of the yellow solid is the condensation of silicon.  As seen on the EDX results, the solid is mainly Si, C and some trace of Al (could be from the loading rod).  

The new D-end cap has be used to allow a better out-gassing.  

 

 

 

Entry  Friday, September 09, 2011, 10:05, John Wong, Empty, , HP-FEBIAD, Done, Sintering TaC coating striptool.JPG

Friday, September 09, 2011, 10:05

Target oven coated with TaC, and wrapped with 3-Ta heat shields.  Chamber is currently being pumped down. 

TGHT @ 140A, IG 9.2 e-6 Torr, BP 20mT. 

Started auto heating, rate @ 2A/min, to max current of 820A. 


Friday, September 09, 2011, 12:25

Evaporator tripped off at 163A. 

Stepped TGHT back to 160A.  Vacuum holding at 4.3e-5 Torr.


Monday, September 12, 2011, 09:55

Evaporator was cooled down over the weekend. 

Chamber will be vented shortly.

See attachment#1: striptool

 


 

Entry  Tuesday, September 13, 2011, 16:53, John Wong, SiC, 38295-9, HP-FEBIAD, Done, Ready  9x

Tuesday, September 13, 2011, 16:51

Target is wrapped with 3-Ta heat shields. 

Loaded with 555 SiC discs (total mass 64.24g)

18cm in length.

D-end cap on one end, and a regular end end on the other.

Chamber is currently being pump down


 Wednesday, September 14, 2011, 09:58

Evaporator has been pumped down over night, currently IG @ 1.71e-6 Torr. BP @ 23mT.

The target will be heated up to 550A and will wait to see any reaction happen before increasing TGHT (Max 820A).

TGHT stepped up to 90A, local @ 87A.  Pressure slowly rising, IG @ 2.7e-6 Torr. BP @ 23mT. 

Start auto-heating @ 0.5A/min to max TGHT @ 500A.  


 Friday, September 16, 2011, 00:27:

TGHT @ 250A and pressure has already started to come down, currently at 2.8e-5 Torr.  

Increased TGHT rate from 0.5A/min to 2A/min, and pressure started to rise.  Stopped auto-ramping after pressure increased to 4.4e-5 Torr.  (see attachment#1: TGHT_270A-300A.jpg).

Decreased TGHT rate back to 0.5A/min and changed pressure limit to 3.0e-5 Torr.  


Friday, September 16, 2011, 01:49 :

TGHT @ 347A, and pressure seems to come down slowly. 

Change TGHT auto heating to 550A and pressure limit at 2.5e-5 Torr.  Vac currently at 2.4e-5 Torr.  Ramping rate at 0.5A/min. 


Friday, September 16, 2011, 10:58  

TGHT reached 580A and no spike in the vacuum.  Ramping up TGHT to 590A, keeping pressure limit @ 1.35e-5 Torr,

Currently IG @ 1.33 e-5 Torr.  Current TGHT @ 585.5A, local @  579A.

(see attachment 3: TGHT_580A)


Friday, September 16, 2011, 11:35:

TGHT reached to 590A, not much of out-gassing.  Pressure increased from 1.30e-5 Torr to 1.40e-5 Torr.  

Continue ramping up TGHT, set to 700A, pressure limiting @ 1.5e-5 Torr.


Friday, September 16, 2011, 15:29:

TGHT reached to 700A, local @ 692A; pressure was stable at 1.38e-5 Torr throughout the whole time.  

Continues ramping up TGHT to 820A (max) at 0.5A/min; pressure limiting @ 1.5e-5 Torr. 


Friday, September 16, 2011, 22:05 

TGHT reached to 820A (local 810A) and held for ~3hrs.  IG @ 5.4e-6Torr and coming down, BP @ 20mT. 

See attachment#4:  TGHT_820A.

TGHT cooling down begins... 


 Monday, September 19, 2011, 10:08

TGHT was cooled down over the weekend. 

See attachment#4: archiver_TGHT_0-820A. 

Currently, IG @ 6.9e-7 Torr, BP @ 27mT.

Evaporator will be vented. 


Tuesday, September 20, 2011, 08:51 

Target turned out well.  

D-cap was removed and replaced with a regular TaC-coated sintered endcap with a graphite foil.  

See attachments for details.

Target is now ready for assembly and test for test-stand. 

 


 

Entry  Wednesday, March 23, 2011, 18:23, John Wong, , , , , Diffusion Bonding of Ta Fins for FEBIAD HP-A (w.o#38481-4) grab.K18246.pnggrab.g20718.pnggrab.r27097.pnggrab.t30095.png

March 23, 2011

12:30: Target oven is wrapped with 3 Ta-heat shields.  Pumping down evaporator

18:24: IEVAPIG1 is reading at 4.55e-6 Torr.  The p/s will be turned on tomorrow since there is no ISAC Ops on site. 

March 24

11:57: Evaporator has pumped down over night.  Vacuum @ 2.01e-6 Torr.  

14:42: TGHT @ 20A, Vac @ 1.65e-6 Torr.

14:52: TGHT @ 40A, Vac @ 1.66e-6 Torr.

14:52: Auto Heating begins: TGHT to max 820A.  Incrementing if vac < 4.5e-5 Torr, backing off if vac > 6.5e-5 Torr.

 16:04: TGHT @ 181A, vac @ 7.59e-6 Torr.

18:03: TGHT @ 420A, vac @ 4.71e-6 Torr.   (See attachment 2 for TGHT/IG1 for the past 4 hours)

March 25,

11:15:  TGHT has been at 820A for 14hr.  Vac @ 4.27e-6 Torr.  (See attachement 3 for TGHT/IG1 for these past hours)

11:17:  Auto cooling down is in progress...

17:21:  Auto cooling down ended at TGHT ~100A.  The TGHT was tabbed down manually from 100A to zero.  (See attachment #4 for the cooling down progress)

    Reply  Friday, March 25, 2011, 17:22, John Wong, , , , , Diffusion Bonding of Ta Fins for FEBIAD HP-A (w.o#38481-4) 

John Wong wrote:

March 23, 2011

12:30: Pumping down evaporator

18:24: IEVAPIG1 is reading at 4.55e-6 Torr.  The p/s will be turned on tomorrow since there is no ISAC Ops on site. 

March 24

11:57: Evaporator has pumped down over night.  Vacuum @ 2.01e-6 Torr.  

14:42: TGHT @ 20A, Vac @ 1.65e-6 Torr.

14:52: TGHT @ 40A, Vac @ 1.66e-6 Torr.

14:52: Auto Heating begins: TGHT to max 820A.  Incrementing if vac < 4.5e-5 Torr, backing off if vac > 6.5e-5 Torr.

 16:04: TGHT @ 181A, vac @ 7.59e-6 Torr.

18:03: TGHT @ 420A, vac @ 4.71e-6 Torr.   (See attachment 2 for TGHT/IG1 for the past 4 hours)

March 25,

11:15:  TGHT has been at 820A for 14hr.  Vac @ 4.27e-6 Torr.  (See attachement 3 for TGHT/IG1 for these past hours)

11:17:  Auto cooling down is in progress...

17:21:  Auto cooling down ended at TGHT ~100A.  The TGHT was tabbed down manually from 100A to zero.  (See attachment #4 for the cooling down progress)

 All the pumps are off.  The evaporator will be vented next week. 

Entry  Tuesday, March 29, 2011, 10:20, , , , , Problems, Loss of cooling water 

According to Jonathan Aoki, the electricians will be servicing another MCC which will result in loss of cooling water for about 8 hours starting at 16:00 March 30.  We shouldn't be running the evaporator or any condensers at that time.

Entry  Tuesday, March 29, 2011, 10:30, , , , , Done, Loss of cooling water update 

It's the NON-ACTIVE water that will go off.  The evaporator is on sity water, so it will be OK.

Entry  Tuesday, May 17, 2011, 16:43, John Wong, , , , Maintenance, Evaporator Ion gauge replaced  

The evaporator ion gauge filament burnt out on May 11, 2011.  A target was in the evaporator at that time and was about to being the sintering process.  The gauge had two filaments, so vacuum group helped to switch to the second filament.  The evaporator was vented on May 17, 2011, and a new ion gauge with two filaments was installed.  The gauge was tested and it's working fine. 

 

 

Entry  Wednesday, September 07, 2011, 13:33, John Wong, Empty, , , Maintenance, Changed Evaporator#1 Backing Pump oil  

Wednesday, September 07, 2011, 11:18:  

IEVAP:CG2 @ 52mT before oil change. 

Edi D.V changed the oil for the backing pump.  WP#2011-09-07-2. CG2 currently @ 21mT.

 

Entry  Wednesday, September 07, 2011, 15:40, Anders Mjos, Empty, , , Maintenance, Re-sealing of Glove Box 

2011-09-01:

  • Glove box was leaking (air/argon) between base and box. Light was shining through.
  • Removed old neoprene seal at base.
  • Resealed glove box between base and box with DAP Butylflex. No light shining through after repair.
  • Replaced rubber disks at 4 feed-throughs.
  • Maico Dalla Valle replaced the inner ring on the glove ports. See dwg ITA2954 and ECO-2418.
  • After the repair, the glove box has a significantly reduced leak, estimated to a few liters per minute at an air pressure of  0.5" H2O.

Evaporator drawings can be found on ITA2900D

Work Permit: 2011-09-01-2 

Entry  Monday, September 12, 2011, 13:08, John Wong, Empty, Target Boat, , Done, Sintering TaC coating on End Caps striptool.JPG

Monday, September 12, 2011, 13:07

Target boat is loaded with coated TaC end caps for sintering.  Target boat is wrapped with 3 Ta-heat shields. 

Max TGHT = 580A


Monday, September 12, 2011, 14:58 

Vac @ 3.72e-6 Torr.  Stepping up TGHT to 90A; pressure starting to increase.


 Monday, September 12, 2011, 15:33

Evaporator tripped twice when TGHT was at 90A and 85A.  Lowered TGHT to 75A.


Tuesday, September 13, 2011, 09:56 

TGHT was on auto-heating and reached to 580A yesterday evening.  The auto cooling began at mid-night after heated for a few hours. 

The chamber will be vented shortly.

See attachment#1: striptool.

 

Entry  Thursday, September 29, 2011, 10:58, John Wong, UO2/C, UCx-heatboat#2, , Done, UCx#3: Batch#1 - UO2/C mixture of carbonization  6x

Thursday, September 29, 2011, 10:54

UO2/C mixture was made on Tuesday Sept 27, casted on a piece of glass and let dried in the fume hood for ~2days. 

Dried UO2/C mass = 61.72g

Target material is wrapped /w graphite sheet and put on a new heatboat coated/sintered /w TaC.

Heat boat is wrapped with 3-Ta heat shields. 

Evaporator chamber is currently being pumped down. 


Friday, September 30, 2011, 10:01

Evaporator has been pumped down over night, IG currently @ 2.92e-6 Torr, BP @ 27mT.

TGHT will be stepped up to 40A and allow the pressure to slowly increase.  


Friday, September 30, 2011, 10:30  

TGHT is holding at 40A/0.139V  (local @ 37A), and pressure is slowly increasing, expect pressure to stabilize at ~4.5e-5 Torr before being auto-heating.

See attachment#1: TGHT_40A. 


Friday, September 30, 2011, 13:39

TGHT has been at 40A for more than 3 hrs.  Pressure went as high as 6.9e-5 Torr and it's now coming down.  (See attachment#2:  TGHT@40A_3hrs)

Auto-heating is initiating.  TGHT rate @ 0.1A/min to reach to max current of 525A.  (see attachment#3: parameter.jpg) 


Sunday, October 09, 2011, 10:44  

Target heater reached to 520A and held for a few hours.  

Evaporator was cooled down last night and TGHT is now at 0A.

(For the overall process, see Attachment#4: UCx#3_batch1.jpg) 

IG1 @ 5.7e-7 Torr.  Chamber will be vented with Ar on Tuesday. 

TGHT is off and water valve is shut.  


 Tuesday, October 11, 2011, 13:10

Evaporator glovebox was purged with Ar prior to venting the chamber with Ar.  

Layers of burnout marks were coated all around the inside of the evaporator (see attachment#5. Evpr_afterprocess.jpg), 

Before cleaning, the evaporator chamber had ~200,000 cpm. 

The heating boat containing UCx was removed from the evaporator and stored in the "orange" case, then transferred to the Ar-glove box.

Weight of UCx flasks:  47.15g (See attachment#6: UCx#3_batch1_mass.jpg)

The evaporator was thoroughly cleaned; the burnout marks were removed, and it will be used for UCx#3:batch#2 - UO2/C process.


 

 

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