M9sol Logbooks Solenoid Daily log
  Solenoid logbook, Page 8 of 15  ELOG logo
ID Date Author Operational Mode Subjectdown
  259   Fri Sep 26 09:44:25 2008 Doug PreddyMaintenanceWater flow interlock restored
yesterday
  225   Fri Oct 5 10:25:43 2007 Doug PreddyQuench RecoveryUnknown quench 2
Kevin and I were at the Sulzer panel when the system quenched 2. No 
obvious reasons. Restarted the system.
  101   Thu Jun 9 21:41:25 2005 Willy AnderssonQuench RecoveryTrying to achieve stable cooling.
From about 08:00 to 15:00

See Doug's previous entry for quench recovery details.
First the system had been set to // cold return mode because the solenoid 
temps seemed low enough. Temps started to rise instead of cooling so system 
was eventually set back to // warm return mode. With the system in // warm 
return mode the solenoid was still warming instead of cooling. Solenoid 
temps were rising to almost 50K and T1 shield heater was about 90%. T1 
inlet temp was below 75K and falling even with shield heat set so high. 
CV155 kept closed and // warm return flows were full flow. T1 brake valve 
seemed way too open at about 0.8 (compared to previous runs).

15:00 to 19:00

Tried opening CV155, didn't seem to help much. Temps still trending 
upwards. Decided to reduce flow to solenoid to see if the cold box would 
cool down. Started reducing the // warm return outlet valves. TI121 began 
to drop slowly. On graph plotting solenoid temps they started to trend 
downwards. Weird. A reduced flow seemed to produce more cooling ? Don't 
understand this but will continue. Flow temps returning from solenoid were 
about the same temp as TI121, about 35 K. Switching to // cold return mode 
to try to reduce TI121. Keeping CV155 as open as possible, just keeping 
CV204 from closing completely. After switching to // cold return TI121 
starts to slowly fall, T1 inlet temp rises over time so start to drop 
shield heater setting. Solenoid temps now trending downwards. Cracked open 
CV142 to get some flow going through powerleads. Raised compressor 
discharge press to about 11.2 barA. Shield heater down over time to about 
10%. Reduced CV155 down to the point where temps almost stop falling then 
open cv155 just enogh to keep temps falling.

19:30 Solenoid temps down to about 28K. Letting system continue cooling 
overnight.

Guessing the cause of the turbine overspeed quench was caused by 
contamination entering the spinning turbine, causing rapid speed changes or 
possibly the continued saga of the water damaged Jaquet turbine speed 
tachometer giving random false trips.
  14   Sun Apr 25 21:41:00 2004 Willy AnderssonQuench RecoveryTrip on PL Temp.
Got pager call at 16:20 this afternoon. Solenoid had tripped on PL 
temperature. Arrived at about 17:00. Did a print screen of the striptool 
graph and solenoid screen. See files Prtscrn1_april25_2004.doc and
Prtscrn2_april25_2004.doc. System was in idle running mode. LHE heater at 
about 30%, buffer tank press at21.5 psig, shield heater at 37.5%. The
jumper is still on the back of the vacuum guage PIC901. The compressor 
building backup air compressor was tripped again, I reset it. HIC 141 was 
set to 0.46 , I set it to 1.1 (closed position). Set solenoid inlet and 
outlet HIC's to valve closed positions. Energized warm return HIC's then 
slowly opened warm return valves to vent pressure in solenoid. Cracked open 
solenoid inlet valves to get abot 1.5 barA pressure on PI143 and PI146. LHe 
level started to drop. Contiued slowly until all LHe boiled away. PI143 and 
PI146 at about 5 barA. Had to adjust turbine speeds and shield heat. Opened 
cold returns then closed warm returns. Gradually increased solenoid inlet 
valves until wide open. Adjust turbine speeds and shiled heater. At about 
21:00 stable // cold return cooling. Temperatures dropping gradually. See 
files april25_2004_2113.BMP and april25_2004_2114.BMP 

Have powerlead supply valve HIC142 open to 0.46 during cooling just to see 
what happens. Time now about 21:42. Leaving system in // cold return 
cooling. Should be ready for series switch over in the morning.
  99   Thu Jun 9 06:53:40 2005 ExperimentorOtherTrip at 6:45 Today.
Solenoid quenched at 6:45.  All temperature monitors were flat until trip.  
Hearing compressor stop was first warning.  Lights are:
Turbine T1 overspeed,  Compresor alarm, cryostat quench.

--Donald Arseneau
  204   Tue Jun 19 21:15:41 2007 Doug PreddyQuench RecoveryToday's quench
power lead temps caused a quench at 8:30 this morning. Recovery of system 
and flow to solenoid was started by 11:00. Solenoid was switched to series 
cold at 3:00. Solenoid and power leads were cold at ~6:30. power supply 
was to be energized by experimenters.
  2   Fri Dec 19 13:07:25 2003 Willy AnderssonMaintenanceTo-Do list for M9SOL
I had distributed this list by email earlier this month. I have added
a few items at the bottom. I am posting it on the M9SOL Elog under
Maintenance. Some of the items may not be achievable or practical but
I thought it would be a useful first attempt at a To-Do list.
Attachment 1: M9Blist3.txt
To-do and To-consider items for M9B superconducting 
solenoid/refrigeration system.

- New pressure guages for the Mycom compressor panel. The 
present guages are damaged from vibration and do not read 
properly. The new guages should be isolated somehow from 
vibration. 

- Investigate designing and building a compressor oil 
heater/conditioner. The helium compressor should be topped up 
with "conditioned" oil. 

- Have contractor check allignment of compressor motor to 
compressor and check flex coupling condition. MYCOM to 
recommend contractor. Check condition of and re-grease 
compressor motor bearings. 

- Replace missing and unreadable identification tags on 
valves, piping, and instrumentation throughout the system. 

- Identify, catalog and label stored spare parts and equipment 
and provide proper storage. 

- Provide "Lamp Check" button for main compressor panel. 

- Investigate LED type replacement bulbs ( Base Style 24XX ) 
for Sulzer control panel. 

- Update and improve operation manual and maintenance instructions. 

- Provide computer control for solenoid power supply to 
simplify operation and make it less prone to operator 
error. 

- Re-arrange locations of vacuum computer and X displays so 
that the opportunity of accidently bumping into buttons on Sulzer 
panel is reduced. 

- Re-write solenoid power supply logic to require that both powerlead 
temperatures must be stable and below XX? Kelvin for 60 minutes before 
enabling arming the solenoid power supply. 

- Increase computer security. Restrict physical access ? 
Virus scanner ? 

- Look into using Ultra-VNC with encryption for security. Stop 
Commute modem access but route Commute access through hard wired 
serial connection to PC running Ultra-VNC. Or keep modem access 
but use call back method. 

- Set up procedure and pipe in convenient sample points for 
dewpoint, N2/O2, oil content readings. Sample readings should be 
documented prior to starting turbine cooling. 

- Upgrade LN2 fill equipment for Purifiers. Can both puifiers 
be operated in parallel during a cool down ? Auto-isolation of 
purifiers' from helium system when LN2 runs out or fails or 
power failure. 

- Provide dedicated LN2 line to M9B compressor building ? Guy Stanford 
has info on relatively inexpensive efficient foam covering for LN2 
lines instead of vacuum jacketed piping. 

- Can anything be done about the epoxy fumes from the buffer tank ? 
A charcoal/molecular seive filter in the buffer tank line 
check-valved for free flow to buffer but filtered flow from buffer ? 

- Fix back-up air compressor system. 

- Remove any unauthorized taps off of the M9B compressed air line to 
other non M9B systems. 

- Clean-up of compressor building and clean-up around Sulzer panel. 

- Route turbine defrost circuits to outside of shielding blocks. 

- Clean-up area behind solenoid power lead flowmeters and pressure 
gauge panel. Remove all unused tubing and cables. 

- Harden Sulzer control panel against water damage from water leaks 
overhead. 

- pipe in precision flow control valve and pressure guages on powerlead 
flow to main compressor suction line. 

- pipe in manual bypass circuit around main coldbox HE in and out 
valves. 

- New vacuum controller for Sulzer panel. Repair old one for a spare. 

- Add in some smart logic to prevent system trip on solenoid vacuum 
during a quench recovery cooldown. When solenoid power supply is 
not armed solenoid vacuum should be allowed to degrade slightly 
( within limits ) from contamination defrosting into solenoid vacuum. 
As soon as solenoid power supply is armed then solenoid vacuum trip 
set to high vacuum again. Solenoid vacuum trip logic should be re-worked. 

- provide vacuum gauge between solenoid vacuum diffpump and BV2. 

- provide computer readable indication for: 

        - CV204 position 
        - LHe heater reading 
        - turbine 1 entrance temp. 
        - Buffer tank line pressure 
        - air pressure 
        - position signal to CV211 and CV212 
        - position of CV151 
        - position of CV141 
        - 80K shield heater setting 
        - purifier LN2 status 
        - backup air compressor OK 
        - solenoid vacuum 
        - solenoid current 
        - solenoid power supply armed ? 
        - others ????? 


- check oil levels, drive belts etc for system mechanical, diff, and 
cryo pumps. 

- check calibration of system pressure and temperature sensors. 

- repairs and upgrades to Sulzer Control panel instrumentation and 
relays 

- re-charge TI148 and TI149 

- follow-up on improvement requests for X displays for vacuum and solenoid 
data. 

- compressor water package maintenance and repairs. 

- repair compressor building roof leak. 

- inspect and clean system air filters and coalesers and water filters. 

- buffer tank clean-up and re-paint. 

- train more system operators for M9B and ISAC II helium refrigeration 
systems ? 

- Vacuum gauges on cold box transfer lines ? Or build small portable LN2 
trapped vacuum pump station ( probably very usefull for many other 
areas at TRIUMF including purifier regeneration in compressor building ) 

- Should we buy Don Dales' first trip logger ? It is a PLC that is networkable 
and may be used for other functions ? Is it obsolete or outdated ? 

- Develope a system using a residual gas analyzer for helium gas purity 
measurements ? 

_____________________________________________________________________________ 

Items added Dec 19,2003 :

- Sniffer Leak check of piping, especially powerlead insulators.

- Top up gas to system. The lowest helium relief valve setting is
SV45 set at 5 kg/cm^2 Gauge  (71.12 psig) so it would be reasonable
to fill the system to 60 psig.

- re-work purifier plumbing, add purge ports at flowmeter. Make
purifiers portable ?

- Make small portable circulation helium compressor + ORS skid ?

- Schedule quarterly steady state vibration measurments for MYCOM 
compressor. (Tom Ries has vibration measurement equipment)

_______________________________________________________End of list for now !
  3   Fri Dec 19 13:59:53 2003 Doug PreddyMaintenanceTo-Do list for M9SOL
> I had distributed this list by email earlier this month. I have added
> a few items at the bottom. I am posting it on the M9SOL Elog under
> Maintenance. Some of the items may not be achievable or practical but
> I thought it would be a useful first attempt at a To-Do list.

A couple of other things to add:
Rebuild cooling water circulation pump with new seals and bearings.
Add air bleeds to the copper nonactive water lines.
Doug
  43   Tue Aug 24 12:09:50 2004 Doug PreddyNormal RunningThe past few days
The solenoid has been re-started as of August 19. It was cooled down and 
energized over the weekend. Sunday night at 9:30 it tripped due to 
negative power lead going above it's set point. The system stopped flow to 
the solenoid, but kept the compressor and cold box running. While starting 
flow to the solenoid, we got a high pressure trip. I came in and restarted 
the compressor, after Curtis located and reset the over pressure 
interlock. The solenoid is cold and energized as of 3:30 pm yesterday. It 
is still stable as of now.
  192   Fri Apr 27 10:16:44 2007 Kevin TrithardtQuench RecoveryTest
Don't Panic -- There was no quench. I am testing the e-log.
I have added Kevin's name and e-mail to the M9 e-log. He will be e-mailed 
when a quench recovery log is submitted. His name is also included in the 
Author's list. 
Thanks, Doug
  126   Tue Jun 13 16:04:33 2006 Willy AnderssonQuench RecoveryTIC 121 set to auto mode
  137   Thu Jul 20 02:59:06 2006 Doug PreddyQuench RecoveryT1 still not starting
I will leave the cold box to warm overnight and try it again in the morning.
  138   Thu Jul 20 08:18:31 2006 Doug PreddyQuench RecoveryT1 started
Started flow to turbines. Both started. T1 seems a bit slow. HIC110 at 0.85 
SI110 = 4100.
Cool down started.
  136   Thu Jul 20 00:52:13 2006 Doug PreddyQuench RecoveryT1 frozen
T1 will not spin up. Warming up cold box.
  11   Wed Apr 21 09:57:59 2004 Willy AnderssonStart UpSystem status
Buffer tank pressure is down to about 6 psig. Too low to keep up
with liquefaction requirements to build LHe level. Doug Preddy
requested that I help Curtis Ballard top up system with new
bottle of UHP helium Through purifier. As of 09:45 not yet able 
to find Curtis.

PI229 discharge pressure dropped slightly to 10.45 barA. Set point
is 11 barA. Turbine speeds OK. CV211 is wide open. Energized HIC142
and set to 0.7 to start flow to powerleads. Up in compressor room
checked purifier. LN2 system running OK. In purifier package flowmeter
looks like oil or brownish spots on inside of rotameter glass. Possible
migration of trapped contaminants after correcting flow arrangement
through purifier. Initially buffer tank circulation flow entered
through AV3 but was corrected to enter through AV5.

Have 10:00 meeting, system seems stable and should be OK until I can
contact Curtis to top up system with UHP helium through purifier.
  109   Sun Aug 14 10:03:13 2005 Willy AnderssonNormal RunningSystem stable
No experiment running in M9B.

Solenoid current is zero and power supply not armed.

System in stable series cooling mode.
  234   Fri Nov 9 18:56:20 2007 Doug PreddyMaintenanceSystem Ready to Run
M9BMP2 was replaced. Vacuum good. Solenoid is ramped up. :)
  154   Wed Aug 9 07:50:49 2006 Doug PreddyQuench RecoverySwitched to series mode.
Cool down continues.
  166   Thu Oct 5 14:53:54 2006 Doug PreddyStart UpSwitched to series mode
  200   Thu May 31 11:51:49 2007 Doug PreddyQuench RecoverySwitched to series mode
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