ID |
Date |
Author |
Operational Mode |
Subject |
2
|
Fri Dec 19 13:07:25 2003 |
Willy Andersson | Maintenance | To-Do list for M9SOL |
I had distributed this list by email earlier this month. I have added
a few items at the bottom. I am posting it on the M9SOL Elog under
Maintenance. Some of the items may not be achievable or practical but
I thought it would be a useful first attempt at a To-Do list. |
11
|
Wed Apr 21 09:57:59 2004 |
Willy Andersson | Start Up | System status |
Buffer tank pressure is down to about 6 psig. Too low to keep up
with liquefaction requirements to build LHe level. Doug Preddy
requested that I help Curtis Ballard top up system with new
bottle of UHP helium Through purifier. As of 09:45 not yet able
to find Curtis.
PI229 discharge pressure dropped slightly to 10.45 barA. Set point
is 11 barA. Turbine speeds OK. CV211 is wide open. Energized HIC142
and set to 0.7 to start flow to powerleads. Up in compressor room
checked purifier. LN2 system running OK. In purifier package flowmeter
looks like oil or brownish spots on inside of rotameter glass. Possible
migration of trapped contaminants after correcting flow arrangement
through purifier. Initially buffer tank circulation flow entered
through AV3 but was corrected to enter through AV5.
Have 10:00 meeting, system seems stable and should be OK until I can
contact Curtis to top up system with UHP helium through purifier. |
14
|
Sun Apr 25 21:41:00 2004 |
Willy Andersson | Quench Recovery | Trip on PL Temp. |
Got pager call at 16:20 this afternoon. Solenoid had tripped on PL
temperature. Arrived at about 17:00. Did a print screen of the striptool
graph and solenoid screen. See files Prtscrn1_april25_2004.doc and
Prtscrn2_april25_2004.doc. System was in idle running mode. LHE heater at
about 30%, buffer tank press at21.5 psig, shield heater at 37.5%. The
jumper is still on the back of the vacuum guage PIC901. The compressor
building backup air compressor was tripped again, I reset it. HIC 141 was
set to 0.46 , I set it to 1.1 (closed position). Set solenoid inlet and
outlet HIC's to valve closed positions. Energized warm return HIC's then
slowly opened warm return valves to vent pressure in solenoid. Cracked open
solenoid inlet valves to get abot 1.5 barA pressure on PI143 and PI146. LHe
level started to drop. Contiued slowly until all LHe boiled away. PI143 and
PI146 at about 5 barA. Had to adjust turbine speeds and shield heat. Opened
cold returns then closed warm returns. Gradually increased solenoid inlet
valves until wide open. Adjust turbine speeds and shiled heater. At about
21:00 stable // cold return cooling. Temperatures dropping gradually. See
files april25_2004_2113.BMP and april25_2004_2114.BMP
Have powerlead supply valve HIC142 open to 0.46 during cooling just to see
what happens. Time now about 21:42. Leaving system in // cold return
cooling. Should be ready for series switch over in the morning. |
26
|
Wed May 5 23:57:38 2004 |
Willy Andersson | Quench Recovery | Powerleads warming up again. |
Got a page from Don Flemming at about 18:50 wondering why the power
lead temperatures were rising. See attachment may5_04_1800.BMP It looked as
though the monitoring signals flat lined for about 2 hours for some reason.
Anyway the powerlead temps were definitely rising. When I arrived HIC142
was wide open but both power lead flows were down to 65 (on the scale) and
the flowmeter float was vibrating rapidly. LHe heater at 33 %. Buffer
pressure at 10 psig. LIC108 at 54 %. CV147 at 0.45 (HIC141). CV141 at 0.6
TCI121 in auto mode.
Closed HIC142 then opened again. Powerlead temps dropped. Opened CV147
from 0.45 to 0.35 (HIC141) Played with setting of set point of TIC121 and
HIC141 to try to increase excess liquefaction. Reduced shield heat to about
16%. Difficult to say what is going on with powerleads. Temps had dropped to
good levels but now gradually rising, but very slowly. Hopefully they peak
and level off. Energized solenoid. Cycled HIC142 a few times but temps
would not trend downwards. Leaving it overnight. Doug, please check and
adjust the system as required in the morning. |
27
|
Thu May 6 09:32:13 2004 |
Willy Andersson | Quench Recovery | Additional notes from last night power lead problems. |
When performing last nights refrigerator adjustments I also increased the
compressor discharge pressure to 11.25 barA. Also the backup air compressor
was tripped off again and I reset it. Finally I opened the city water flow
to the compressor water package chiller. PI110-1 reads 9.25 barA and PI120-1
reads just over 4 barA. Both power lead flowmeters pegged to top of scale.
Reset the "first trip" device that Don Dale had loaned us.
This morning the power leads had crept up slightly but still well below
trip settings. Oscillations have not appeared yet. LHe vessel heater at
about 14 to 15 %. Shield heat at about 16 %. Saved screen shots of
m9_solenoid.dl and striptool windows to files may6_04_0900.BMP and
may6_04_0905.BMP. TE106 is 81.6 Kelvin. Solenoid Current is stable at 404
Amps. (DVM meter reads 20.2) Both power lead flowmeters still pegged to top
of scale.
Closed HIC142 for 1 second then opened it wide open again to see effect on
power lead flows. Other than the initial blip they just fall back to their
previous value, no improvement. See file may6_04_0915.BMP. Adjusting
turbine speeds slightly. Going to take a check in the compressor building
then going on to other work. |
29
|
Fri Jun 25 12:36:04 2004 |
Willy Andersson | Quench Recovery | Compressor unloaded etc. |
At about 09:30 this morning I noticed the sound coming from the compressor
building seemed louder than usual. After entering the building I noted that
the compressor was unloaded to about 50% and the compressor suction was
running at about 15 psig. Down at the SULZER panel the solenoid vacuum
system was tripped off, the flow was still in series mode but no LHe level,
solenoid temps at over 40 K. Contacted Doug. Cannot figure out why the
compressor was unloaded to 50 %. Solenoid had not tripped on bad vacuum
because jumper was still on PIC901. Doug mentioned there was a power bump
yesterday at about 15:00. May be when the vacuum system tripped but does
not explain the compressor unloading.
Doug restarted vacuum system. I stopped flow to solenoid. Stabilized
pressures. We checked the compressor to try to see what would cause the
Unloaded state. Could not see any oil leaks.
Back at Sulzer panel loaded compressor to 100 %. Stabilize pressures. STart
cooling flow to solenoid, // warm return. Adjusting turbine speeds and
shield heat as required. Switched to // cold return flow after solenoid
temps down to TIC 121 temp of about 20 K. |
30
|
Fri Jun 25 14:20:58 2004 |
Willy Andersson | Quench Recovery | Switch to series mode |
At about 14:00 solenoid temps dipping below 8 K. Trace of LHe level (dense
gas) starting to show. Switching to series cooling mode. |
31
|
Tue Jun 29 14:59:46 2004 |
Willy Andersson | Normal Running | Removed jumper on vacuum controller. |
Tuesday 14:55
Removed jumper on back of PIC 901. This jumper should be off during
normal operation so the solenoid/refrigerator is protected from bad vacuum. |
40
|
Sat Aug 7 22:37:04 2004 |
Willy Andersson | Quench Recovery | Compressor tripped off. |
Got a call at about 10:00 this morning, the whole system had tripped off.
No power bumps or other disturbances. When I arrived the only fault
indications were "ColdBox Trip" light on the compressor panel and on the
QRL panel the red "ColdBox" LED was ON. On the SULZER panel the
yellow "Cryostat Quench" light was ON. On the First Trip logger #1 and #15
LED's were ON. But no indication about what the actual fault was. Cooling
water OK, compressed air OK, compressor ventilation OK. Outside ambient
temperature was cooler than we had last week. BIG1 was off but when I
turned it back on the vacuum looked good but was slowly rising as the
solenoid warmed. I put the jumper on the vacuum controller. Prepared system
for re-start.
Started compressor. Started flow thru coldbox. Raised discharge pressure.
Started turbine flow. Didn't get any freezing but it seemed that T1 speed
wandered slowly +/-0.1k rev/sec when it got up to about 3.6k revs/sec, but
this only lasted for a second or two. Not sure if I was just seeing things.
Got turbines up to speed and started // warm return flow. Solenoid had been
running at 500 Amps and when it quenched and sat warming it had warmed to
about 40 K. Switched it to //cold return too soon and solenoid started to
warm slightly. Back to // warm return mode. Had to throttle flow thru
solenoid with warm return valves to get effective cooling. If had return
valves wide open TI121 would warm up too much. Discovered that if I
throttle the flow out of the solenoid slightly then TI121 would fall and
solenoid would start to cool. Less flow gave more cooling. Don't quite
understand that one. Switched to // cold return mode when solenoid temps
falling below 20K.
About 15:00 stable // cold return cooling. Going home for a while.
19:30 solenoid temps bottomed out at about 11K. Switch to series mode.
Something strange about the first trip detect. I reset it once and when I
checked it an hour or two later it showed a trip on #1 and #15 LED's even
though nothing had happened. Something must be causing false indications.
20:15 series cooling, solenoid temps at about 6K, LHe level rising slowly
at about 10%. Removed jumper on vacuum controller. |
41
|
Sat Aug 7 23:40:47 2004 |
Willy Andersson | Quench Recovery | Energizing solenoid |
23:39 Powerleads cold, LHe level over 40% and rising. Energizing solenoid
to 500 Amps, ramp rate 60. Checking compressor building then going home. |
47
|
Thu Sep 2 21:58:34 2004 |
Willy Andersson | Quench Recovery | Switch to series cooling |
Solenoid had tripped on powerlead overtemp at about 09:00 this morning.
Doug recovered the system to // cooling. I switched system to series
cooling at about 21:30. LHe level at about 10%. Buffer tank pressure is low
at about 13 psig. Letting LHe level build. Once LHe level rises to about
35% then I suggest starting flow to the powerleads by opening HIC142 fully
open. LHe level should continue to build but at a much slower rate. Once
power lead temps have bottomed out to cr_pl_neg < 9K and cr_pl_pos < 11 K
(check these values with archived data first) and are stable then can
energize solenoid. |
86
|
Sun Nov 28 10:15:18 2004 |
Willy Andersson | Quench Recovery | Powerlead quench ? |
Got page very early this morning. Couldn't come in til 08:30. System was
in idle running mode and someone had reset the QRL panel so my guess is
that the solenoid tripped on powerlead overtemp. HIC142 was not fully open
and I suspect this is why powerleads heated up. Now in // cold return mode.
Solenoid temps down to 25K and slowly going down. Have HIC142 slightly open
to keep powerleads cool. Strongly recommend that when running HIC142 should
be fully open to try to reduce the probability of powerlead warmup. |
101
|
Thu Jun 9 21:41:25 2005 |
Willy Andersson | Quench Recovery | Trying to achieve stable cooling. |
From about 08:00 to 15:00
See Doug's previous entry for quench recovery details.
First the system had been set to // cold return mode because the solenoid
temps seemed low enough. Temps started to rise instead of cooling so system
was eventually set back to // warm return mode. With the system in // warm
return mode the solenoid was still warming instead of cooling. Solenoid
temps were rising to almost 50K and T1 shield heater was about 90%. T1
inlet temp was below 75K and falling even with shield heat set so high.
CV155 kept closed and // warm return flows were full flow. T1 brake valve
seemed way too open at about 0.8 (compared to previous runs).
15:00 to 19:00
Tried opening CV155, didn't seem to help much. Temps still trending
upwards. Decided to reduce flow to solenoid to see if the cold box would
cool down. Started reducing the // warm return outlet valves. TI121 began
to drop slowly. On graph plotting solenoid temps they started to trend
downwards. Weird. A reduced flow seemed to produce more cooling ? Don't
understand this but will continue. Flow temps returning from solenoid were
about the same temp as TI121, about 35 K. Switching to // cold return mode
to try to reduce TI121. Keeping CV155 as open as possible, just keeping
CV204 from closing completely. After switching to // cold return TI121
starts to slowly fall, T1 inlet temp rises over time so start to drop
shield heater setting. Solenoid temps now trending downwards. Cracked open
CV142 to get some flow going through powerleads. Raised compressor
discharge press to about 11.2 barA. Shield heater down over time to about
10%. Reduced CV155 down to the point where temps almost stop falling then
open cv155 just enogh to keep temps falling.
19:30 Solenoid temps down to about 28K. Letting system continue cooling
overnight.
Guessing the cause of the turbine overspeed quench was caused by
contamination entering the spinning turbine, causing rapid speed changes or
possibly the continued saga of the water damaged Jaquet turbine speed
tachometer giving random false trips. |
107
|
Tue Jul 19 16:13:32 2005 |
Willy Andersson | Quench Recovery | switch to series mode |
CR_6KS_M down to 11 K.
Switched to series mode.
Started small flow to power leads to get them cold.
HIC142=0.6 Later open HIC142 wide open.
Raised discharge press to 11.4 barA.
Letting LHe level build. |
108
|
Tue Jul 19 18:09:56 2005 |
Willy Andersson | Quench Recovery | Quench II |
Machine trip just as I was exiting the TRIUMF gate. QRL said cold box fault
as did red lite on compressor. At cold box panel all turbine red lites were
on and compressed air failure lite was on. But there was no problems with
compressed air. On fist trip logger LED # 8 and 16 were lit. Restarted
compressor then start flow to cold box, start turbines, start // warm
return until temps returning back from solenoid were <= TIC121 then
switched to //cold return mode. Opened cv155 to 0.88
Solenoid temps at 24K and starting to trend down. |
109
|
Sun Aug 14 10:03:13 2005 |
Willy Andersson | Normal Running | System stable |
No experiment running in M9B.
Solenoid current is zero and power supply not armed.
System in stable series cooling mode. |
110
|
Mon Oct 31 07:48:57 2005 |
Willy Andersson | Quench Recovery | what a fine entry |
Keep IT safe boys |
111
|
Wed Nov 2 10:17:27 2005 |
Willy Andersson | Start Up | M9B helium refrigerator and solenoid cooldown |
Started M9B MYCOM helium compressor circulating helium through system last
Friday. Right hand purifier was regenerated previously, LN2 fill system
started and flow started from buffer through purifier to low pressure
return line to compressor. Left in this mode over the weekend. Curtis came
in on weekend to add new full LN2 dewar to purifier.
Started // warm return cooling Monday.
Tuesday morning solenoid temps about 35 K and TI121 about 35 K so
switching to // cold cooling.
Note:
PDI 104 guage is very slugish to respond, needs to be replaced or cleaned.
TI148 and TI149 need to be recharged with helium, they do not work yet.
TIC121 may be reading too high a temperature, try to verify it with TE147
before JT effect begins. Now TI121=20.7 K TE147=25 K HIC155 is full
open still.
LIC108 is reading too high, reads 22% LHE but really is no LHE at this
point. |
125
|
Tue Jun 13 15:52:46 2006 |
Willy Andersson | Quench Recovery | Doug has reduced and now closed CV155. |
Now in full // cold return mode.
Had just talked with Curtis, He said thta he has already informed the
experimentors that the solenoid will not be ready until tommorow, so he
suggests leaving the system in reduced // cold mode overnight. |
126
|
Tue Jun 13 16:04:33 2006 |
Willy Andersson | Quench Recovery | TIC 121 set to auto mode |
|