Leak check on TM4 Ta(-) water lines in service cap is done. LD base LR after 50minutes pumping down:0.0xE-9 atm.cc/sec. base pressure: 0.0XE-4 torr. I sprayed lots helium on welding stems on Ta(-) line in service cap including stems in blue nylon insulator and stems to service tray.  no any response has been foun on LD. The Ta(-) line in service cap is leak free.

 Totally panel open and leak check time is about 12minutes. Argon vented TCS before leak check this morning. 

Chad and I leak checked TM4 HS line after new target is installed yesterday. No leak has been found. Also, I helium pressurized the HS line at TCS this morning. TM4 HS line is good on this test. The TM4 gas line configuration on TM4 top is leak check as well. No problem.

Chad and I finished leak check on HS line with UCx target installed on it.  Base Leak rate:0.0X 10^-9 atm.cc/sec, Base pressure 0.0X 10 ^-4 torr.  Sprayed helium to VCR joints.   No leak has been found . The line will be pressurized with helium at TCS.

 Helium pressure test on TM4 HS line is done at TCS. BLR 0.0XE-9 atm.cc/sec. 70psi helium , 2 minutes. No response. The line is leak free.

LD base LR:0.0Xe-9 atm.cc/sec. No leak has been found during the check.  The HS line will be helium pressurized at TCS this week.

Helium pressurized the HS line at TCS. 70 psi 2 minutes, 0.0 x E-9 atm.cc/sec. No leak.

Maico and I leak checked HS circuit after Chad installed the target. The circuit was a little bit difficult o pump down because of residue water moister inside. But once the moisture was pumped out, the pumping down was smooth and fast. The base leak rate 0.0xE-9 atm.cc/sec, base pressure 0.0xE-4 torr. Maico checked helium flow before the leak test. Then,He sprayed helium to all 3 VCR fiitings on target with 2 seconds on each one, He also flushed 10 seconds helium around the target. There were no any response during all these test time on leak detector.He checked the helium flow again after the test  and confirmed the helium flow.  The HS circuit is leak tight.

Chad and I leak checked TM4 heat shied water circuit at SHC. The pumping down was very good.Base leak rate 0.0xe-9 atm.cc/sec. BP 0.0xe-4torr. Sprayed helum twice on both VCR fittings.There is no response on leak detector.  The circuit is leak tight.

After new containment box installation on TM3, Chad and I did a helium spray leak check on two VCR fittings on front side water lines. they are leak free.

Helium pressurize window water line to 70 psi for 3minutes. No response on leak detector which is 0.0xe-9 atm.cc/sec.

Target Ionizer tube cooling lines "C" and "D" in Target Module 2 were both leak checked at the Hot Cell.  The lines were both blanked-off.

Bill Paley was present with David Wang in the Target Hall, operating the leak detector.  Grant Minor and Anders Mjos were present with Chad Fisher at the Hot Cell.

The "D" circuit was already blanked off with a copper blank containing silver brazed stainless steel inserts and indium plated inconel c-seals.

The "C" circuit was already blanked off with an aluminum blank and rubber o-rings.

The cooling lines are indicated in the attached screencapture from ITA6021 Rev .14, and are also labelled in the attached photo.

The "D" circuit was checked first, starting at around 12pm.

1.  The helium flow was tested by blowing dust on the work table.

2. The base leak rate on the Varian leak detector was confirmed in the "D" circuit to be stable at 10^-9 atm cc / sec and the pressure was 10^-4 Torr.

3. Each soldered joint on the "D" circuit was sprayed with a 2-second blast of helium - no response at the Varian.

4. The joint between the module-half of the water block and the copper blank-off was sprayed with a 2-second burst - no response.

5. A general area flood of helium sprayed for 10 seconds was applied all around both the "D" and "C" blocks - no response.

It was concluded that the "D" circuit had passed this leak check.  The "C" circuit was checked next.  The detector was changed to the "C" circuit and the circuit was pumped down.  At around 2pm the leak check resumed.

6. The base leak rate on the Varian leak detector was confirmed in the "C" circuit to be stable at 10^-9 atm cc / sec and the pressure was 10^-4 Torr.

7. The solder joint area on the "C" circuit was sprayed with an 8-second burst of helium - no response.

8. The joint between the two halves of the water blocks was sprayed with a 6-second helium burst - no response.

It was concluded that the "C" circuit had passed this leak check.

The electrical continuity of the "C" and "D" circuits were confirmed in the Target Hall at the service cap, and in the module at the Hot Cell, to double check that the correct lines has been pumped and leak checked - this was OK.

The ionizer tube heater lines appear to be leak tight at the Hot Cell.

I did a helium pressure test on TM2 HS line at TCS. At 70psi helium, the leak rate is 2.5 xE-7 atm.cc/sec. I think this is the number that close to result before which is 1.7xE-9 atm.cc/sec. WE know there is a small leak on this water block seal. Chad  and I did helium  spray check yesterday at SHC. It was good at bottom scale.  No much worry on this low E-7 range leak.

The TM2 HS line was leak checked at SHC yesterday . 0.9xE-9 atm.cc/sec.Helium sprayed by Chad, NO leak.  It was helium pressurized at TCS this morning. Leak rat:2.5 XE-7 atm.c/sec. The result  is same as last time check. No concern.

Chad and I leak checked TM2 tube heater+(D) circuit at SHC with water bypass loop and new seals installed on the water block. The LD base LR 0.0xE-9 atm.cc/sec,base pressure0.0xE-4 torr. Chad sprayed helium on the leak check area in SHC for 5 seconds. No any response has been found on LD during 1minutes waiting time. The test was repeated again and the result is same. NO LEAK at this stage!  After the TM2 is moved to CS , The D line will be pressured with 80 psi helium for helium pressure leak test before any hot water is circuited through it.  

Chad and I leak checked the TM1 UCx target heat shield at SHC. No leak has been found so far.

Dan and I leak checked TM2 and ITW primary vacuum vessel. It was found a 1X E-7 atm.cc/sec leak on top T flange seal between TM2 and dump module in first time check. But it is not a repeatable leak. I checked the same spot and around area two more times with increased helium volume.It did not show up again. The first response could  be a helium drift to dry scroll pump. I will check it again later. The primar vacuum vessel on ITW and TM2 are leak free. 

Dan and I found a small  leak on ITW dump module  top flange seal. The leak detector got a response  to 7xE-9 atm.cc/sec when I spray the helium to west side of dump module top flange. We tested again, and got same result. The o-ring which seals ITW dump module top flange is deteriorating. It need to be replaced at a proper time. This is the only air to vacuum leak we confirm so far on primary and secondary vacuum vessel on TM2 and ITW. The module and station no other air to vacuum leak.

The TM2 water lines helium pressure tested started in ITW. The helium pressure 70psi. The result so far is: Window: good, GE: huge leak directly shoot over E-7 atm.cc/sec( need to be confirmed tomorrow), HS: good, EE: good, MSP: tiny leak which is response to 3-4xE-9 atm.cc/sec. Coil 1 : small leak which is response to 1.3XE-8 atm.cc/sec. Tomorrow, We will test the rest water lines on TM2which are TA+, TA-, Tube+, Tube-, and coil 2. And We will confirm the GE huge leak at the last.

Finished the helium pressure test on TM2 water line.70 psi helium, The result of the rests 5 circuits: coil 1: leak 7.2xE-8atm.cc/sec,Ta(+): small leak 1.7XE-8 atm.cc/sec, Ta(-) small leak 8.7xE-9atm.cc/sec,Tube(-) 1.5 x E-8 atm.cc/sec. Tube(+)small leak 3.7xE-8 atm.cc/sec.    We repeated the helium pressure test on GE. There is a huge leak on TM2 GE circuit. The leak detector shoot up to E-7  atm.cc/sec right after the helium was applied.It went up to E-6 range in less than 1 minutes.

TM 4 had been leak check in ITE due to   relatively high PNG1 and IG1 readings.All TM4 primary and secondary  vessel air to vacuum seals had been leak checked. All water lines in TM4 had been helium pressured . There is no leak had been found so far.

Service cap leak checked this afternoon. Found multiple leaks of 10E-8 to 10E-7 range. Connected to the backing line with IG1 at ~4E-6 T, CG1A around 40 mT. Got responses around large round flange on top, rectangular side panels, water f/t on GND and water f/t on HV. Will resume leak checking tomorrow to attempt to pinpoint sources of leak more accurately.

ITW Entrance Module was leak checked yesterday with the support of Vacuum Group (Dimo & Edi). The leak detector was connected to primary backing vacuum line. A leak response was found near the bellow for the beam profile monitor on top of the Entrance Module. It could be confirmed today by actuating the monitor, that the leak was indeed at that location. The plan is to move the TM and Entrance Module out for target exchange and repair, respectively. Drawings of the device available on ITA0200and ITA5128

I leak checked new installed TM4 TP1 at conditioning station. The CS vacuum gauges reading were at 1.0-1.5xE-6 torr . Leak detector base leak rate 0.0xe-9atm.cc/sec, base pressure 0.0xe-4torr. I sprayed helium around the pump  inlet flange and KF 25 pump outlet flange to pump joint. There is no response on leak detector. The new installed TP1 is leak tight.

Maico, Chad and I conducted a leak check on all affected lines following tweaking of cooling line gaps. All lines pumped down to a level of 10^-9 torrliter/sec with no leaks detected with Helium.

Roughing started by David.

Friday, June 26, 2015, 15:31: Started TP1S

Friday, June 26, 2015, 15:38: Started  TP1 & TP2

Friday, June 26, 2015, 15:47: TPs timed out. Restarted

Friday, June 26, 2015, 15:49: TP2 at speed

Friday, June 26, 2015, 15:49: TP1 at speed.

Friday, June 26, 2015, 15:54: IG1 on. 4.7E-5 T.

Friday, June 26, 2015, 15:56: IG2 on.  9.8E-5 T

Friday, June 26, 2015, 15:59: IG1S on. 2.9E-4 T

Leak found on service cap panels (David W)

Monday, June 29, 2015, 10:29: Stopped turbo pumps.