Wednesday, March 23, 2016, 11:32, David Wang, South Hot-Cell, Repair, TM2, , TM2 Helium spray leak check on GE and MSP lines at SHC
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Chad and I did the helium spray leak check on TM2 GE and MSP water lines at SHC this morning. We confirmed the GE leak on water blocks. We can not found the MSP leak by using the helium spray since its leak rate in TCS is much smaller than GE leak. The leak check process are as below:
Leak detector are calibrated before the check.
GE lines : Base leak rate 0.0 X E-9 atm.cc/sec, base pressure 0.0 XE-4 torr.
Chad sprayed 5 psi helium to GE lines soldering joints for 5 second, no response on leak detector.
Chad sprayed 5 psi helium to GE lines water blocks( between blocks seal surface) for 5 seconds, Leak detector response to 8 XE-9 atm.cc/sec right away.
Chad sprayed 5 psi helium to GE lines soldering joints for 5 seconds again, No response on leak detector.
Chad sprayed 5 psi helium around the source tray and to vacuum duct for 5 seconds more, No response on leak detector.
MSP lines: Base leak rate 0.0X E-9 atm.cc/sec, base pressure 0.0 X E-4 torr. Chad did same thing as he did on GE lines. no response on LD. Chad repeated the test and prolonged the spray time to 10 seconds, No response.
The conclusion: It is pretty clear we have a leak on GE line water blocks seal. MSP lines leak could not be found by helium spray in SHC since it is a small leak.
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Wednesday, March 23, 2016, 11:00, Travis Cave, South Hot-Cell, Standard Operation, TM2, no target, module moved
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TM#2 was moved into the south hot cell by 08:30. |
Tuesday, March 22, 2016, 10:27, Travis Cave, Spent Target Vault, Standard Operation, , SiC#32, Spent Target move
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SiC#32 has been moved from the south hot cell to the spent target storage. See attached PDF for details. |
Monday, March 21, 2016, 15:27, David Wang, Conditioning Station, Repair, TM2, , TM2 has been disconnected at TCS
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TM2 vacuum system has been disconnected at TCS. Venting is in process now. |
Monday, March 21, 2016, 11:30, David Wang, Conditioning Station, Repair, TM2, , TM2 and TCS vacuum pumps are stopped
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I stopped TM2 and TCS vacuum pumps. It will be vented and disconnected this afternoon for tomorrow moving. |
Monday, March 21, 2016, 10:25, David Wang, Conditioning Station, Repair, TM2, , TM2 Helium pressure Test Result in TCS and ITW
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TM2 has been helium pressure tested in ITW and TCS. They are both tested with 70psi helium, each circuit for 3minutes.
The leak detector base leak rate: 0.0X E-9 atm.cc/sec, base pressure 0.0 xE-4 torr for both ITW and TCS. The test results are:
circuit |
TCS Test Result (atm.cc/sec) 2016-03-021 |
ITW Test Result (atm.cc/sec) 2016-03-02 |
TCS Test Result (atm.cc/sec)
2116-11-24
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Target Oven + |
5.2 X E-9 |
1.7 X E-8 |
2.0 X E-9 |
Target Oven - |
5.6 X E-9 |
8.7 X E-9 |
2.2 X E-8 |
Tube Heater + |
3.7 X E-8 |
1.7 X E-8 |
2.3 X E -8 |
Tube Heater - |
1.9 X E-8 |
1.5 X E-8 |
8.2 X E-8 |
Coil 2 (P-Q) |
7.2 X E-8 |
6.7 X E-8 |
5.4 X E-9 |
Coil 1 (R-U) |
1.4 X E-8 |
1.3 X E-8 |
2.4 X E-9 |
MSP |
2.3 X E-7, SECOND TIME 2.5 X E-7 |
4 X E-9 |
2.4 X E-7 |
HS |
NO TEST, LINE IS OPEN TO VACUUM. |
GOOD, NO RESPONSE ON LD |
Good, 0.0 X E-9 |
EE |
4.3 X E-9 |
GOOD, NO RESPONSE ON LD |
3.7 X E-8
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window |
4.5 X E-9 |
GOOD, NO RESPONSE ON LD |
Good , 0.0 X E-9 |
GE |
NO TEST, CONFIRMED IN SHC |
MIDDLE OF E-6 RANGE |
No test. Blanked |
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2016-11-24: Checked again and added result into this elog. No essential change has been found. MSP still has the biggest leak rate. David |
Friday, March 18, 2016, 13:13, Travis Cave, Conditioning Station, Standard Operation, TM2, SiC#32, Electrical Check
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Electrical checks of the TM#2 with the old SiC#32 and without the target. See attached PDFs. |
Friday, March 18, 2016, 11:43, chad fisher, South Hot-Cell, Standard Operation, , , SiC#32 dissection
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SiC#32 has been open for inspection. |
Friday, March 18, 2016, 09:42, David Wang, Conditioning Station, Standard Operation, TM2, , TM2 vacuum sysytem has been connected at TCS
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TM2 vacuum system has been connected at TCS. Started roughing pump. Everything is good so far. |
Friday, March 18, 2016, 09:34, David Wang, Conditioning Station, Standard Operation, TM2, , Target Hall schedule for beam schedule 130 (Apr- Sep)
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I would like to post the spreadsheet of target hall schedule for beam schedule 130(Apr to Sep) first. The MS project of TH schedule for beam schedule 130 is under construction, and will be posted later. |
Friday, March 18, 2016, 08:34, Travis Cave, Conditioning Station, Standard Operation, TM2, no target, module moved
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TM#2 with no target has been moved to the conditioning station from the south hot cell. |
Thursday, March 17, 2016, 14:57, David Wang, South Hot-Cell, Repair, TM2, , TM2 first round leak check in SHC
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Chad and I finished the first round check on Tm2 water lines. The lines and spots checked are: Target oven + and - (front side braze joints) , Tube heater+and -(front side braze joints and water blocks), coil2 and coil 1(front side braze joints and area close to water blocks),. No leak has been found on all above of them. The last, we checked the GE which has the biggest leak so far. The leak detector base leak rate only can get to 4XE-9 atm.cc/sec. Chad sprayed helium very close to GE water block, and I got a quick response on leak detector. The leak rate climbed from 4Xe-9 atm.cc/sec to 1.4 atm.cc/sec. We confirmed the GE is leaking now. The exact location need to be pinpointed later once the containment box is out after the module is back to SHC. The module will be moved to TCS tomorrow morning and pressurized again there. Anders will use RGA to monitor the helium response during the check. |
Wednesday, March 16, 2016, 14:23, chad fisher, South Hot-Cell, Standard Operation, TM2, SiC#32, SiC#32 removal Target Module Inspection
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SiC#32 has been removed from TM2. Quick inspection shows some troubling discoloration on the water cooled connection blocks of C and D as well as the left target heater A.
As for the target, both legs are broken and is has the normal "charge up" marks on the 9 pin connector. |
Wednesday, March 16, 2016, 09:20, Travis Cave, ITE, Standard Operation, TM2, SiC#32, module moved
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TM#2 with SiC#32 has been moved from the west station to the south hot cell. |
Monday, March 14, 2016, 15:22, David Wang, Conditioning Station, Standard Operation, TM2, , 2016 Winter Shut Down Target Hall Schedule
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update schedule according to change. See attachment 1,2
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Monday, March 14, 2016, 11:24, David Wang, ITE/ITW Cooling, Maintenance, , , HALCW resin tank filter cartridges are changed today
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Two of resin tank filter cartridges(supply and return) are changed today. Old cartridges and bagged and tagged. The contact field on them are 650usv/hr. The new cartridges are fiber-glass, Triumf store item. After replacement, the field on contact with the filter case are about 10 usv/hr. But the field on contact with top resin tank has been increased from 45usv/hr to 225 usv/hr
The flow rate is relatively stable before and after change. See attachment |
Friday, March 04, 2016, 13:58, David Wang, Conditioning Station, Standard Operation, , , 2016 Winter Shut Down Target Hall Schedule 8x
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Update Schedule according to changes.See attachment1, 2.
Re-post it after some minor correction See attachment 3,4.
Update schedule according changes. See attachments 5,6
update schedule according to changes. See attachment 7,8 |
Friday, March 04, 2016, 12:34, David Wang, ITE, Standard Operation, TM4, , TM4 ITE annual leak check
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Dan and I finished TM4 and ITE annual leak check on primary and secondary vacuum vessel. We found one leak on a KF25 blank off which is located on the top of the service cap. It is a low E-7 atm.cc/sec range leak. But, it is very close to turbo-pumps so ITE IG1 and other gauges are not affected by it very much. It is an easy fix. TheKF -25 center ring on the blank off will be replaced after vent . It be will leak checked again at CS after replacement. That is only leak we found on TM4 and ITE primary and secondary vessel air to vaccum leak check.
Dan and I also finished the helium pressure test on all TM4 using water circuits. 70 psi helium. base LR 0.0xE-9 atm.cc/sec. All of them are leak free. No any response has been found on leak detector during test. |
Wednesday, March 02, 2016, 10:04, David Wang, ITW, Standard Operation, TM2, , Leak check on ITW and TM2.
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Dan and I leak checked TM2 and ITW primary vacuum vessel. It was found a 1X E-7 atm.cc/sec leak on top T flange seal between TM2 and dump module in first time check. But it is not a repeatable leak. I checked the same spot and around area two more times with increased helium volume.It did not show up again. The first response could be a helium drift to dry scroll pump. I will check it again later. The primar vacuum vessel on ITW and TM2 are leak free.
Dan and I found a small leak on ITW dump module top flange seal. The leak detector got a response to 7xE-9 atm.cc/sec when I spray the helium to west side of dump module top flange. We tested again, and got same result. The o-ring which seals ITW dump module top flange is deteriorating. It need to be replaced at a proper time. This is the only air to vacuum leak we confirm so far on primary and secondary vacuum vessel on TM2 and ITW. The module and station no other air to vacuum leak.
The TM2 water lines helium pressure tested started in ITW. The helium pressure 70psi. The result so far is: Window: good, GE: huge leak directly shoot over E-7 atm.cc/sec( need to be confirmed tomorrow), HS: good, EE: good, MSP: tiny leak which is response to 3-4xE-9 atm.cc/sec. Coil 1 : small leak which is response to 1.3XE-8 atm.cc/sec. Tomorrow, We will test the rest water lines on TM2which are TA+, TA-, Tube+, Tube-, and coil 2. And We will confirm the GE huge leak at the last.
Finished the helium pressure test on TM2 water line.70 psi helium, The result of the rests 5 circuits: coil 1: leak 7.2xE-8atm.cc/sec,Ta(+): small leak 1.7XE-8 atm.cc/sec, Ta(-) small leak 8.7xE-9atm.cc/sec,Tube(-) 1.5 x E-8 atm.cc/sec. Tube(+)small leak 3.7xE-8 atm.cc/sec. We repeated the helium pressure test on GE. There is a huge leak on TM2 GE circuit. The leak detector shoot up to E-7 atm.cc/sec right after the helium was applied.It went up to E-6 range in less than 1 minutes.
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Wednesday, March 02, 2016, 09:51, David Wang, ITW, Standard Operation, TM2, , all water lines on TM2 and TM4 are purged.
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All water lines on TM2 and TM4 are purged for upcoming water lines helium pressure test. |
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