The HV test completed on Monday was repeated today over a much longer time period. By taking longer there was slightly less sparking but once again a maximum voltage of ~44kV was achieved. The  resistivity of the water was much higher during this run so the leakage current was less but still in the >100 uA range. The spark that occurred during the ramp up to the maximum voltage caused the "water resistivity" limit to trip. This was a feed back through the control not the actual water changing as it recovered instantaneously. 

 To confirm that the sparking was coming from the module rather than the conditioning station TM3 was grounded and the conditioning station biased. Attached are the results. Highlights include that there was no sparking and the station was able to achieve 60kV (limited by controls from going higher). The current from the raw file has been corrected by the required factor of 5.

 After discussion with Friedhelm it was decided to continue trying to condition the module today before moving it tomorrow. The voltage was quickly raised until 40 kV where it was left for ~30 minutes. Sparking was minimal. It was then slowly raised to 44.3 kV it held this voltage for ~8 minutes when the current started to climb (remained below 200uA as set as a limit in previous tesing). There was also sparking at this point. This continued for ~2.5 minutes until once again the water resistivity sensor tripped again. It appears that there is a~ 44kV limit on TM3. Attached is the data. I will present all of the data to the group tomorrow showing the results of multiple testing.

TM#3 with no target or source trays has been moved from the conditioning station to the NE silo.

On May 16th 2013 the module was HV conditioned all day. As a result the maximum stable voltage has been increased to about 47kV (~4kV more than last test). A maximum voltage of 49kV was achieved but the module was very unstable. Attached is the data from the testing. Note that occasionally the sparking caused the PS to reset, it was turned back on and the voltage increased back to what it was (or lower) quickly.

TM3 Rev 2 source tray/extraction column insertion into its storage was completed yesterday and it was then removed from the hot cell and put into the anteroom until June 25th when it will be moved into the vault tunnel.

The Box did have 10000 counts of contamination "all over" it. It has recieved inital decontamination and is down to 1000 counts.

The testing of the mock-up and tooling has commenced.

Source tray mock-up has been driven into the mock-up and the first two water block connections have been made; the first with the torque limiting 
T-handle tool and the second with the torque limiting air rachet attachment. Both seem to work well, although achieving the required torque with the manipulators proved to be near the limit of the manipulator.

All water block connections on the mock-up have bben achieved. It is now ready for leak checking.

The front half of the water block jig proved extremely difficult to remove.

The Mock-up has been leak tested after the remote connection of the water blocks and is leak tight!

Thanks everybody who contributed to its success.

Tm3 Rev.2 source tary has been transfered to the vault tunnel storage.

TM#3 with no target and no source tray was moved from the north east silo to the south hot cell the move went well.

I have inspected the service tray water block and suggest that they SHOULD be cleaned/polished before we install the new source tray.

The water blocks have slight water scalling to the inside of the ID of where the c seals locate.

I have taken two close up  pictures of each water block for reference and to document their current state. They can be found at http://documents.triumf.ca/docushare/dsweb/View/Collection-10841
 

TM3 has been moved from the south hot cell to the conditioning station. David and I completed the move. All went well.

Leak checked TM3 without source tray in CS this morning. The CS and TM3 vacuum: IG1(top of the TM3 service cap)4.9x E-7Torr, IG2(diagnostic box  primary)1.9XE-6 Torr. IG1S (secondary vessel)7.9X E-7Torr. The leak detector was at 0.0XE-4 torr and 0.0XE-9 atm.cc/sec level during the leak checked. All water lines quick connector fittings, NPT thread fittings, water cap seals, blue insulator seals, bellow, gauges seals, turbo-pumps, all blanket panels,and TM3 to CS vessel seal have been sprayed with helium and leak checked. No leak has been found. The TM3 is leak tight in CS.

CS water cooling and vacuum system have been turned off at 10:00 AM this morning.The TM3 will be disconnected and moved to silo tomorrow morning.

TM#3 with no target and no source tray has been moved from the conditioning station to the north east silo, move went well.

   I have fallen behind on the HV testing that has been completed on TM3. Data can be found on docushare in the TM3 Rev 3 folder files are too large to attach. From the last elog entry the following tests have been completed

July 8 2013 - Long HV conditioning 50kV achieved before sparking caused PS to trip. Was unable to recover to the same voltage

July 9 2013 - Attempted to repeat previous test lost PS at 45kV. Voltage continued to degrade during the day.

July 10 2013 - Max voltage achieve 42.5kV discussed with Friedhelm and decided to run the EINZEL lens at 50% of the BIAS in case this is the source of the sparking

July 10 2013 - Max voltage 40.5kV with EINZEL lens. Communicated with Friedhelm and Lia. It was decided 40kV was good enough. Started developing standard test (see below for testing procedure) for Module so a with and without source tray 

July 12 2013 - Only one spark on route to 40kV. PS tripped after ~10 minutes at 40kV. Near the end of the day there wasn't enough time to repeat test.

July 15 2013 - Test repeated, could not hold 40kV. 39kV held for 1 hour with EINZEL lens off. Sparking was making it difficult to keep on.

July 15 2013 - TM3 was electrically disconnected from the conditioning station. The station ran at 60kV for 1 hour with zero sparks.

July 16 2013 - Test repeated with goal of 39kV intense sparking after 20 minutes caused the PS to trip. Once again the EINZEL lens PS was tripping and eliminated from use to make the test easier. With the failure of this test once again Friedhelm was once again consulted. He advised to stop testing as it appears to be causing damage. There is concern that the module is degrading. Lia has stated this does not affect the source tray and that a source tray will be inserted into TM3 and she accepts responsibility if the module does not hold voltage. 

Standard testing procedure for the bias was as follows. Please note that the EINZEL lens was supposed to follow the BIAS steps at 50%. This procedure was approved by Friedhelm prior to operating. This test was never successfully completed and we will not be able to complete a "apples to apples" test once the source tray is installed.

> Step to 5000 kV If no sparking after 1 minute

> Step to 10000 kV If no sparking after 1 minute

> Step to 15000 kV If no sparking after 1 minute

> Step to 17500 kV If no sparking after 1 minute

> Step to 20000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 22500 kV If no sparking for at least 1 minute after 5 minutes

> Step to 25000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 27500 kV If no sparking for at least 1 minute after 5 minutes

> Step to 30000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 31000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 32000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 33000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 34000 kV If no sparking for at least 1 minute after 5 minutes

> Step to 35000 kV If no sparking for at least 2 minute after 10 minutes

> Step to 35500 kV If no sparking for at least 2 minute after 10 minutes

> Step to 36000 kV If no sparking for at least 2 minute after 10 minutes

> Step to 36500 kV If no sparking for at least 2 minute after 10 minutes

> Step to 37000 kV If no sparking for at least 2 minute after 10 minutes

> Step to 37500 kV If no sparking for at least 5 minute after 10 minutes

> Step to 38000 kV If no sparking for at least 5 minute after 10 minutes

> Step to 38500 kV If no sparking for at least 5 minute after 10 minutes

> Step to 39000 kV If no sparking for at least 5 minute after 10 minutes

> Step to 39500 kV If no sparking for at least 5 minute after 10 minutes

> Step to 40000 kV Maximum 3 sparks per hour maximum test time 3 hours.

TM#3 and its new source tray have been both moved into the south hot cell.

The water block sealing surfaces on the module-side of TM3 were polished this week by Chad Fisher, using his air-ratchet controlled rotating head tools (single and double-surface polishing tools).

Photos of the polishing tools in-use are attached (from August 16 - 21, 2013)

Scotch-brite pads were used, followed by 2000 grit sandpaper, then white felt with isopropanol, then lint-free dry polishing pads, each on detachable heads that are used with the polishing tool.

The module-side water block surfaces were inspected by Grant Minor on 21 Aug 2013 using a level telescope and camera looking through the hot cell window.  Results can be viewed here, with photos indicating which block is being viewed in sequence.

https://documents.triumf.ca/docushare/dsweb/View/Collection-11251