Friday, August 01, 2014, 11:47, Peter Kunz , , 40282-3, LP-SIS, In progress, ZrC #6 conditioning
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The maximum current of 580A was reached at 9:15.
TGHT:RDCUR 578 A
TGHT:RDVOL 9.87 V
IGP1:RDVAC 3.8e-6
The temperature was measured with the Minolta 2-color pyrometer:
from the side - inside target container : ~1200 deg C
from the front trough hole in the heat shield : ~1800 deg C
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Friday, August 01, 2014, 13:27, Peter Kunz , , 40282-3, LP-SIS, In progress, ZrC #6 conditioning
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Target was conditioned for 4 hours at 580A.
Initiating ramp-down sequence @ 2A/min
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Tuesday, August 05, 2014, 12:01, Laura Lambert, , 40282-3, LP-SIS, Done, ZrC #6 conditioning
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Peter Kunz wrote: |
Target was conditioned for 4 hours at 580A.
Initiating ramp-down sequence @ 2A/min
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Tuesday, August 05, 2014, 12:00
target vented in air and taken out this morning
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Tuesday, August 05, 2014, 17:20, John Wong, , , TARGET BOAT, In progress, Sintering TaC coated end caps
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Laura Lambert wrote: |
Tuesday, August 05, 2014, 12:02
The target container end caps were coated with TaC spray and let dry.
The caps are inserted in the target boat vertically, wrapped in graphite foil with 3 x Ta-heat shield. [see attached photo]
The chamber is currently being pumped down.
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Tuesday, August 05, 2014, 17:19
HS water valve opened; no leaks detected.
Pressure @ 2.5e-6 Torr.
Ramping up TGHT to 580A @ 1A/min.
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Thursday, August 07, 2014, 10:13, Laura Lambert, , , TARGET BOAT, Failed, Sintering TaC coated end caps
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John Wong wrote: |
Laura Lambert wrote: |
Tuesday, August 05, 2014, 12:02
The target container end caps were coated with TaC spray and let dry.
The caps are inserted in the target boat vertically, wrapped in graphite foil with 3 x Ta-heat shield. [see attached photo]
The chamber is currently being pumped down.
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Tuesday, August 05, 2014, 17:19
HS water valve opened; no leaks detected.
Pressure @ 2.5e-6 Torr.
Ramping up TGHT to 580A @ 1A/min.
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Thursday, August 07, 2014, 08:11
Yesterday the target boat was taken out.
The boat broke as it turns out it was used for a Niobium target and therefore wasn't coated with TaC.
The end caps were fully sintered.
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Thursday, September 11, 2014, 14:23, Laura Lambert, , 40282-3, TARGET BOAT, Failed, Sintering TaC coated end caps    
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Thursday, September 11, 2014, 13:14
The target container end caps were coated with TaC spray and let dry.
The caps are inserted in the target boat wrapped in graphite foil with 3 x Ta-heat shields.
The chamber is currently pumping down.
Friday, September 12, 2014, 14:17
Chamber was pumped down overnight.
HS cooling water valves opened, no leaks detected.
IGP1 = 7.2e-7 Torr.
TGHT stepped up to 35A, TBHT at 0A.
Waited ~30min, current stabilized, vacuum started to drop, auto-ramp initiated at 0.2A/min.
Will ramp TGHT to 580A with a max 10V.
Good vacuum: 3.00e-5 Torr; Bad vacuum: 4.00e-5 Torr.
Monday, September 15, 2014, 11:31
TGHT stopped at 500A due to not high enough voltage max.
Increased max voltage to 12V
Monday, September 15, 2014, 14:17
IGP1 = 6.3e-7 Torr
Increasing ramping rate to 1.0A/min
Tuesday, September 16, 2014, 09:04
TGHT reached 577A and finished auto-ramping, then proceeded to drop down to 560A overnight.
Increased max voltage to 13.05A and TGHT to 580A.
Tuesday, September 16, 2014, 13:52
TGHT reached 580A and sat there for ~5hrs.
IGP1 = 6.1e-7 Torr.
Initiating auto-cool at 2.0A/min.
Wednesday, September 17, 2014, 13:03
Vented in air.
Opened up....looked 'deceivingly' ok.
then i took a layer of Ta off....grrrr
the 1st layer of Ta was holding the boat together. as soon as that layer was taken off the target boat broke.
see attached photos.
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Wednesday, November 26, 2014, 14:09, Laura Lambert, , , , Maintenance, OMEGA-IR dark patch and backing pump trip
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Wednesday, November 26, 2014, 13:47
OMEGA-IR laser had a dark patch on it [see picture]
Cleaned window, still dark patch
When tested by itself, through air, not through window, patch still visible - cleaned lens of OMEGA-IR, still no change.
Conclusion: assuming laser used to be able to focus the OMEGA-IR to a specific area - so visual only, but the measurements itself will not be affected.
Wednesday, November 26, 2014, 13:53
Backing pump trips off every time roughing valve turned on through epics.
Requested further investigation...
Friday, November 28, 2014, 12:09
Backing Pump has been replaced, waiting on a reply from OMEGA re: dark patch on laser
Pancake monitor was also acting funny. Background was reading 100cpm and jumping up to as high as 400cpm by simply moving the probe piece.
The wire connecting the probe to the monitor was replaced and works fine now.
Tuesday, December 09, 2014, 15:55
Finally got a reply from the OMEGA people:
"That [ dark patch] would happen because of sharp bends in the fiber, or simply defective fiber cable.
As manufacturer we allow 2% of broken fibers, out of 870 in the bundle.
As far as measurements is concerned, if IR2 is used in dual colour mode,
the field of view can be obstructed as much as 50%,
without changing the readings accuracy. This laser issure should not affect readings."
-Quote from Brian Newport from OMEGA
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Thursday, December 11, 2014, 10:20, Laura Lambert, , , , Maintenance, water supply shut off for lab closure over holidays
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Thursday, December 11, 2014, 10:17
water supply and return valves closed for lab closure over the holidays.
all taps leading into evap2 have been closed.
evap2 was fully flushed leaving no water left inside the system.
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Friday, May 01, 2015, 10:50, Laura Lambert, , 40282-4, TARGET BOAT, In progress, Sintering four different ZrC samples 
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Friday, May 01, 2015, 10:27
Four different samples of ZrC are loaded into a target boat.
Sample A: ZrC + NO graphite / hand cut
Sample B: ZrC + NO graphite / laser cut
Sample C: ZrC + graphite / hand cut
Sample D: ZrC + graphite / laser cut
A picture showing the different samples is attached [one face-up/ one face-down sample of each side-by-side]
Each sample consists of ~20-25 discs, stacked together and wrapped in graphite sheet [see attachment for photo]
The target boat is wrapped with 3 x Ta heat shield.
EVAP1 pumped down overnight.
HS water valves were opened this morning, no leaks detected.
IGP1 = 5.5e-7 Torr.
Tapping up TGHT manually to 30A...
Friday, May 01, 2015, 10:54
Tapped up manually to 30A.
Over the course of 20min the vacuum climbed to IGP1 = 1.0 e-5 Torr.
Backed off TGHT to 20A to allow vacuum to stabilize.
Waited ~10min.
Vacuum dropped to IGP1 = 6.5e-6 Torr.
Tapped back-up manually to 30A.
Waited ~45min.
Vacuum stable, IGP1 = 1.2e-5 Torr.
Initiating auto-ramp at 0.1A/min for the TGHT with a max setpoint of 300A / 5.00V.
Good Vacuum = 3.00e-5 Torr. Bad vacuum = 4.00e-5 Torr.
Monday, May 04, 2015, 11:17
IGP1 = 2e-7 Torr.
TGHT = 274A, 4.75V
Ramp-up limited to 275A due to max voltage being set at 5.0V
Increased max voltage to 10V
Tapping up manually to 1800C and recording data.
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Monday, May 04, 2015, 17:26, John Wong, , 40282-4, TARGET BOAT, In progress, Sintering four different ZrC samples
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Laura Lambert wrote: |
Friday, May 01, 2015, 10:27
Four different samples of ZrC are loaded into a target boat.
Sample A: ZrC + NO graphite / hand cut
Sample B: ZrC + NO graphite / laser cut
Sample C: ZrC + graphite / hand cut
Sample D: ZrC + graphite / laser cut
A picture showing the different samples is attached [one face-up/ one face-down sample of each side-by-side]
Each sample consists of ~20-25 discs, stacked together and wrapped in graphite sheet [see attachment for photo]
The target boat is wrapped with 3 x Ta heat shield.
EVAP1 pumped down overnight.
HS water valves were opened this morning, no leaks detected.
IGP1 = 5.5e-7 Torr.
Tapping up TGHT manually to 30A...
Friday, May 01, 2015, 10:54
Tapped up manually to 30A.
Over the course of 20min the vacuum climbed to IGP1 = 1.0 e-5 Torr.
Backed off TGHT to 20A to allow vacuum to stabilize.
Waited ~10min.
Vacuum dropped to IGP1 = 6.5e-6 Torr.
Tapped back-up manually to 30A.
Waited ~45min.
Vacuum stable, IGP1 = 1.2e-5 Torr.
Initiating auto-ramp at 0.1A/min for the TGHT with a max setpoint of 300A / 5.00V.
Good Vacuum = 3.00e-5 Torr. Bad vacuum = 4.00e-5 Torr.
Monday, May 04, 2015, 11:17
IGP1 = 2e-7 Torr.
TGHT = 274A, 4.75V
Ramp-up limited to 275A due to max voltage being set at 5.0V
Increased max voltage to 10V
Tapping up manually to 1800C and recording data.
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Monday, May 04, 2015, 17:24
Samples have been heated at 1800C for >2 hours.
Vaccum at 4.3e-7 Torr, TGHT 475A/9.1V. (Direct Vol = 5.3V).
Initiated cooling down process. Chamber will be vented tomorrow.
Tuesday, May 05, 2015, 10:22
TGHT reached to 0A. Chamber has already vented.
Samples will be taken out for examination.
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Wednesday, May 06, 2015, 13:59, Laura Lambert, , 40282-4, TARGET BOAT, Done, Sintering two different ZrC samples
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Wednesday, May 06, 2015, 13:54
Two different samples of ZrC are wrapped in graphite sheet and loaded into the target boat.
Sample #1 = ZrC
Sample #2 = ZrC+C
Both samples are hand punched with a 18mm die.
The target boat is wrapped with 3x Ta heat shield.
Pumped down this morning.
HS water valves opened, no leaks detected.
IGP1 = 1.5e-6 Torr.
Tapping up manually to 35A...
Waited ~50min for vacuum to stabilize.
IGP1 = 5.3e-6 Torr.
Initiating auto-ramp at 0.1A/min for the TGHT with a max setpoint of 275A/ 10V
Good vacuum = 3.00e-5 Torr. Bad vacuum = 4.00e-5 Torr.
Wednesday, May 06, 2015, 15:37
Increasing ramping rate to 0.2A/min
Thursday, May 07, 2015, 11:15
Stopping auto ramp.
TGHT = 273A.
Tapping up manually and recording data...
IGP1 = 6.6e-7 Torr.
Thursday, May 07, 2015, 14:21
Increased max voltage to 14V
Friday, May 08, 2015, 09:33
EVAP2 reached 2000C yesterday evening and remained at max setpoint overnight.
IGP1 = 3.8e-7 Torr
Initiated auto-cool this morning at 2.0A/min.
Friday, May 08, 2015, 11:32
IGP1 = 2.1e-7 Torr
TGHT = 221A, 3.21V
OMEGA = 1100C
Increasing auto-cool to 5.0A/min.
Friday, May 08, 2015, 15:53
Vented in air and opened up this afternoon.
See attachment for data results.
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Friday, May 08, 2015, 15:56, Laura Lambert, , 40282-4, TARGET BOAT, Done, Sintering four different ZrC samples
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John Wong wrote: |
Laura Lambert wrote: |
Friday, May 01, 2015, 10:27
Four different samples of ZrC are loaded into a target boat.
Sample A: ZrC + NO graphite / hand cut
Sample B: ZrC + NO graphite / laser cut
Sample C: ZrC + graphite / hand cut
Sample D: ZrC + graphite / laser cut
A picture showing the different samples is attached [one face-up/ one face-down sample of each side-by-side]
Each sample consists of ~20-25 discs, stacked together and wrapped in graphite sheet [see attachment for photo]
The target boat is wrapped with 3 x Ta heat shield.
EVAP1 pumped down overnight.
HS water valves were opened this morning, no leaks detected.
IGP1 = 5.5e-7 Torr.
Tapping up TGHT manually to 30A...
Friday, May 01, 2015, 10:54
Tapped up manually to 30A.
Over the course of 20min the vacuum climbed to IGP1 = 1.0 e-5 Torr.
Backed off TGHT to 20A to allow vacuum to stabilize.
Waited ~10min.
Vacuum dropped to IGP1 = 6.5e-6 Torr.
Tapped back-up manually to 30A.
Waited ~45min.
Vacuum stable, IGP1 = 1.2e-5 Torr.
Initiating auto-ramp at 0.1A/min for the TGHT with a max setpoint of 300A / 5.00V.
Good Vacuum = 3.00e-5 Torr. Bad vacuum = 4.00e-5 Torr.
Monday, May 04, 2015, 11:17
IGP1 = 2e-7 Torr.
TGHT = 274A, 4.75V
Ramp-up limited to 275A due to max voltage being set at 5.0V
Increased max voltage to 10V
Tapping up manually to 1800C and recording data.
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Monday, May 04, 2015, 17:24
Samples have been heated at 1800C for >2 hours.
Vaccum at 4.3e-7 Torr, TGHT 475A/9.1V. (Direct Vol = 5.3V).
Initiated cooling down process. Chamber will be vented tomorrow.
Tuesday, May 05, 2015, 10:22
TGHT reached to 0A. Chamber has already vented.
Samples will be taken out for examination.
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Friday, May 08, 2015, 15:55
see attachment for data results.
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Wednesday, May 13, 2015, 16:01, Laura Lambert, , 40282-4, TARGET BOAT, Done, Sintering three different ZrC samples
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Wednesday, May 13, 2015, 15:21
Three different samples of ZrC are loaded into a target boat.
Sample A: ZrC + NO graphite
Sample B: ZrC + graphite [1:0.5 molar ratio]
Sample C: ZrC + graphite [1:1 molar ratio]
Each sample consists of 20 discs, stacked together and wrapped in graphite sheet
The target boat is wrapped with 3 x Ta heat shield.
EVAP2 pumping down overnight...
Thursday, May 14, 2015, 08:20
HS water valves opened up this a.m, no leaks detected.
IGP1 = 6.6e-7 Torr
Tapping up manually to 35A.
Good Vacuum = 3.00 e-5 Torr. Bad Vacuum = 4.00 e-5 Torr.
Thursday, May 14, 2015, 09:51
Tapped up manually to 30A.
After ~25min, vacuum gone up to IGP1 = 3.5e-5 Torr!
Backed off to 20A.
Waited ~10min. IGP1 = 1.75e-5 Torr.
Tapped back up to 25A.
Waited ~20min, IGP1 = 1.4e-5 Torr.
Tapped up to 30A.
Waited ~20min, IGP1 = 2.2e-5 Torr.
Tapped up to 35A
Waited ~50min, IGP1 = 2.5e-5 Torr.
Continuing manual tap-up...
Thursday, May 14, 2015, 13:27
IGP1 = 9e-6 Torr
Tapped up to 40A.
Waited ~45min, IGP1 = 1e-5 Torr
Initiating auto-ramp at 0.1A/min for the TGHT with a max setpoint of 275A/ 8.0V
Friday, May 15, 2015, 08:25
Max setpoints were changed to 400A/ 8.0V last night.
Reached 400A ~4.5hrs ago.
IGP1 = 4.9e-5 Torr
Initiating manual tap up and recording data.
Friday, May 15, 2015, 15:50
Samples remained at ~2000C for ~4 hours [see attachment for data]
IGP1 = 7.8e-7 Torr.
Initiating auto-cool at 1.0A/min.
Tuesday, May 19, 2015, 08:27
Vented in air and opened up this morning.
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Thursday, June 18, 2015, 11:39, Rick Maharaj, , , , , Installation of Extraction Electrode Insulator - New Material
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Tuesday June 16, 2015
An Extraction Insulator ITD0381 made from a different grade of AiN was installed in Evaporator 2 for testing purposes. The sub assembly included the SIS Restraint Housing ITD0389, New Extraction Insulator ITD0381, Repeller Electrode ITD0377, Extraction Electrode ITD0374 with fingerstock mounted.
The standoff insulator ITD0400 was found to be swelled up and broken. It was replaced with and glazed alumina insulator.
The tube heater Insulator ITD0342 - central support helicoil was repaired. |
Thursday, July 30, 2015, 17:07, John Wong, , , , Maintenance, Connect NALCW to EVAP1
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Thursday, July 30, 2015, 17:02
EVAP1 cooling system is now on the NALCW. The city water has been removed from the system.
Tested all the cooling system interlocks by shutting off each individual valve, and the main supply valve to the lab - All Passed!
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Friday, July 31, 2015, 15:10, John Wong, , , , Maintenance, Installed leftside port
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Friday, July 31, 2015, 15:09
The left side port was installed on the evaporator #2. Leak check was performed and no leak was detected.
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Monday, August 24, 2015, 12:58, John Wong, , , , Maintenance, Replacing turbo pump, IEVAP2TP1
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Monday, August 24, 2015, 12:54
The turbo pump was found to be faulty. The pump couldn't get on full speed and eventually timed out. Vacuum group inspected the pump and it is time for a service.
A new pump has been installed. Leak check was performed and no leaks were detected.
Pump is now fully operational.
Back in business….
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Thursday, November 05, 2015, 16:20, Laura Lambert, , 41077-3, LP-SIS, In progress, Sintering TaC coating on 'temporary endcaps' springs   
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Thursday, November 05, 2015, 16:19
Springs coated with TaC and loaded into container for sintering.
3x Ta heat shield.
EVAP2 currently pumping down.
Friday, November 06, 2015, 08:39
Opened HS water valves, no leaks detected.
Tapped up manually to 35A.
IGP1 = 5.5e-7 Torr.
Friday, November 06, 2015, 10:08
IGP1 = 5.8e-7 Torr.
Vacuum stable.
Initiating auto-ramp at 0.2A/min and 0.1A/min with final setpoints of 450A and 230A for the TGHT and TBHT respectively.
See photos attached to view how springs were coated and loaded into container.
Monday, November 09, 2015, 09:07
TGHT reached 450A, 7.2V ~8pm sat, nov 7th.
OMEGA = 1775C
IGP1 = 3.2e-7 Torr.
Tapping up manually to 1900C.
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Monday, November 09, 2015, 12:56, John Wong, , 41077-3, LP-SIS, In progress, Sintering TaC coating on 'temporary endcaps' springs (Slope changed to 1.04)
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Laura Lambert wrote: |
Thursday, November 05, 2015, 16:19
Springs coated with TaC and loaded into container for sintering.
3x Ta heat shield.
EVAP2 currently pumping down.
Friday, November 06, 2015, 08:39
Opened HS water valves, no leaks detected.
Tapped up manually to 35A.
IGP1 = 5.5e-7 Torr.
Friday, November 06, 2015, 10:08
IGP1 = 5.8e-7 Torr.
Vacuum stable.
Initiating auto-ramp at 0.2A/min and 0.1A/min with final setpoints of 450A and 230A for the TGHT and TBHT respectively.
See photos attached to view how springs were coated and loaded into container.
Monday, November 09, 2015, 09:07
TGHT reached 450A, 7.2V ~8pm sat, nov 7th.
OMEGA = 1775C
IGP1 = 3.2e-7 Torr.
Tapping up manually to 1900C.
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Monday, November 09, 2015, 12:30
Checked the temp on the inner surface (not at the spring) of the container was around 2050C at 500A.
The TaC coated spring is reading at 1900C; that's what the OMEGA is reading with the setting for 2-colors and slope at 0.98.
Lower TGHT to 450A/ 7.12V.
By comparing the data from the previous temp curve (OMEGA slope at 0.98) with no material inside the container, the voltage and current plot is aligned with the curve.
Changed OMEGA setting slope to 1.04. Current temp is reading at 1917C at 450A.
For 2-Color setting, the emissivity should be negligible. That makes me believe that different materials has different slope setting for the temp reading.
One thing to note is that, the sintering temp of TaC is around 1900-2000C. It was clear that the container was fully sintered with TGHT at 450A.
Will need to gather more data with different material to understand the slope setting better.
Try:
SiC at 1700C, slope at 1.04
ZrC at 1900C, slope at 104
Ta at 1900C, slope at 0.98.
Compare the data...
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Monday, November 09, 2015, 14:22, Laura Lambert, , 41077-3, LP-SIS, Done, Sintering TaC coating on 'temporary endcaps' springs (Slope changed to 1.04)
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John Wong wrote: |
Laura Lambert wrote: |
Thursday, November 05, 2015, 16:19
Springs coated with TaC and loaded into container for sintering.
3x Ta heat shield.
EVAP2 currently pumping down.
Friday, November 06, 2015, 08:39
Opened HS water valves, no leaks detected.
Tapped up manually to 35A.
IGP1 = 5.5e-7 Torr.
Friday, November 06, 2015, 10:08
IGP1 = 5.8e-7 Torr.
Vacuum stable.
Initiating auto-ramp at 0.2A/min and 0.1A/min with final setpoints of 450A and 230A for the TGHT and TBHT respectively.
See photos attached to view how springs were coated and loaded into container.
Monday, November 09, 2015, 09:07
TGHT reached 450A, 7.2V ~8pm sat, nov 7th.
OMEGA = 1775C
IGP1 = 3.2e-7 Torr.
Tapping up manually to 1900C.
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Monday, November 09, 2015, 12:30
Checked the temp on the inner surface (not at the spring) of the container was around 2050C at 500A.
The TaC coated spring is reading at 1900C; that's what the OMEGA is reading with the setting for 2-colors and slope at 0.98.
Lower TGHT to 450A/ 7.12V.
By comparing the data from the previous temp curve (OMEGA slope at 0.98) with no material inside the container, the voltage and current plot is aligned with the curve.
Changed OMEGA setting slope to 1.04. Current temp is reading at 1917C at 450A.
For 2-Color setting, the emissivity should be negligible. That makes me believe that different materials has different slope setting for the temp reading.
One thing to note is that, the sintering temp of TaC is around 1900-2000C. It was clear that the container was fully sintered with TGHT at 450A.
Will need to gather more data with different material to understand the slope setting better.
Try:
SiC at 1700C, slope at 1.04
ZrC at 1900C, slope at 104
Ta at 1900C, slope at 0.98.
Compare the data...
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Monday, November 09, 2015, 14:20
IGP1 = 3.3e-7 Torr.
TGHT = 450A, 7.12V
OMEGA = 1915C
Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.
Tuesday, November 10, 2015, 13:23
Vented and opened this morning.
springs look [mostly] sintered.
see photo attached.
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