Monday, November 10, 2014, 13:51

target container was sprayed with TaC on friday and sintered over the weekend.
vented and removed from evap2 this morning, looks good.

this container will be used as a round2 for UCx #11 since the last container broke as it was being assembled.

hopefully all the materials can be recovered and re-used/re-loaded into the new container...

 Wednesday, November 26, 2014, 13:47

OMEGA-IR laser had a dark patch on it [see picture]

Cleaned window, still dark patch

When tested by itself, through air, not through window, patch still visible - cleaned lens of OMEGA-IR, still no change.

Conclusion: assuming laser used to be able to focus the OMEGA-IR to a specific area - so visual only, but the measurements itself will not be affected.

Wednesday, November 26, 2014, 13:53 

Backing pump trips off every time roughing valve turned on through epics.

Requested further investigation...

Friday, November 28, 2014, 12:09

Backing Pump has been replaced, waiting on a reply from OMEGA re: dark patch on laser

Pancake monitor was also acting funny. Background was reading 100cpm and jumping up to as high as 400cpm by simply moving the probe piece.

The wire connecting the probe to the monitor was replaced and works fine now.

 Tuesday, December 09, 2014, 15:55

Finally got a reply from the OMEGA people:

"That [ dark patch] would happen because of sharp bends in the fiber, or simply defective fiber cable.

As manufacturer we allow 2% of broken fibers, out of 870 in the bundle.

As far as measurements is concerned, if IR2 is used in dual colour mode, 

the field of view can be obstructed as much as 50%, 

without changing the readings accuracy. This laser issure should not affect readings."

-Quote from Brian Newport from OMEGA

 Thursday, December 11, 2014, 10:17

water supply and return valves closed for lab closure over the holidays.

all taps leading into evap2 have been closed.

evap2 was fully flushed leaving no water left inside the system.

 Wednesday, January 14, 2015, 13:46: Roughing

Wednesday, January 14, 2015, 14:57: Starting turbo

Monday, January 19, 2015, 13

Water opened up to one circuit at at time. No response on the vacuum could be seen.

IGP1 at 1.7E-7 T

IGP2 at 3E-8 T

Tuesday, January 20, 2015, 13:11: Stopped turbo and roughing pump.

Wednesday, January 21, 2015, 15:46: Venting

Rick and Anders found CG1A to be reading too high a value. A borrowed gauge from the vacuum group confirmed this. A new gauge will be installed

Thursday, January 22, 2015, 14:06: Roughing

Thursday, January 22, 2015, 14:18: Venting

The reading is consistent between CG1A and CG1B, which simplifies pump down.

 See previous e-log entry for details

 Friday, May 22, 2015, 11:43

A target boat was sprayed with TaC coating and let dry yesterday.

The target boat is wrapped with 3-layers of Ta-heat shield.

The boat was installed in EVAP2, chamber is currently being pumped down.

 Friday, May 22, 2015, 14:22

HS water valves opened, no leaks detected.

IGP1 = 2.4e-6 Torr.

Tapping up manually...

 Friday, May 22, 2015, 14:33

Tapped up to 20A.

Vacuum jumped up to 7e-6 Torr.

Backed off to 5A before vacuum started to drop again.

IGP1 = 5e-6 Torr.

Tapping up manually again...just more slowly...

 Friday, May 22, 2015, 15:31

Tapped up to 12A, unable to tap up very fast due to volatile content in coating.

IGP1 = 3.6e-6 Torr.

Initiating auto-ramp at 0.1A/min with a max current of 580A.

 Monday, May 25, 2015, 09:03

IGP1 = 3e-7 Torr.

TGHT = 397.5A, 6.43V

Increasing ramping rate to 1.0A/min.

 Thursday, June 04, 2015, 9:07

Container was sprayed with TaC and let dry.

Container has 3x Ta heat shields including center block.

Container was loaded into EVAP2 yesterday and pumped down overnight.

HS water valves were opened up this morning, no leaks detected.

IGP1 = 4.6e-7 Torr.

Tapped up manually to 40A.

Waited ~25min, Vacuum stable.

IGP1 = 5.0e-7 Torr.

Initiating auto-ramp.

TGHT will be ramped to reach 2000C

 Friday, June 05, 2015, 10:01

IGP1 = 4.5e-7 Torr.

TGHT = 313A, 4.47V

OMEGA = 1444C

Increasing ramping rate to 1.0A/min

 Friday, June 05, 2015, 11:31

IGP1 = 1.2e-6 Torr.

Increasing ramping rate to 2.0A/min

Laura Lambert wrote:

Thursday, June 04, 2015, 9:07 Container was sprayed with TaC and let dry. Container has 3x Ta heat shields including center block. Container was loaded into EVAP2 yesterday and pumped down overnight. HS water valves were opened up this morning, no leaks detected. IGP1 = 4.6e-7 Torr. Tapped up manually to 40A. Waited ~25min, Vacuum stable. IGP1 = 5.0e-7 Torr. Initiating auto-ramp. TGHT will be ramped to reach 2000C  Friday, June 05, 2015, 10:01 IGP1 = 4.5e-7 Torr. TGHT = 313A, 4.47V OMEGA = 1444C Increasing ramping rate to 1.0A/min  Friday, June 05, 2015, 11:31 IGP1 = 1.2e-6 Torr. Increasing ramping rate to 2.0A/min

 Friday, June 05, 2015, 12:01

TGHT reached to 465A/7.56V, temp is stable at 2000C. Current vac at 1.2e-6 Torr and coming down

Cooling down process can be initiated after 4 hours. 

Tuesday June 16, 2015

An Extraction Insulator ITD0381 made from a different grade of AiN was installed in Evaporator 2 for testing purposes. The sub assembly included the SIS Restraint Housing ITD0389, New Extraction Insulator ITD0381, Repeller Electrode ITD0377, Extraction Electrode ITD0374 with fingerstock mounted.

The standoff insulator ITD0400 was found to be swelled up and broken. It was replaced with and glazed alumina insulator.

The tube heater Insulator ITD0342 - central support helicoil was repaired.

 Thursday, July 30, 2015, 17:02

EVAP1 cooling system is now on the NALCW.  The city water has been removed from the system.  

Tested all the cooling system interlocks by shutting off each individual valve, and the main supply valve to the lab -  All Passed!  

Friday, July 31, 2015, 15:09

The left side port was installed on the evaporator #2.  Leak check was performed and no leak was detected. 

 Friday, July 31, 2015, 15:39

A Ta tube was coated with TaC.  The inner of the tube was filled with TaC solution and the excess was drained out to give a homogenous coating.  The outer layer of the tube was brushed with TaC. 

The tube is installed in a target boat and wrapped with 3 layers of heat shields.  

Chamber is currently pumped down and the target heater will be ramped up after the long weekend (Tue)

A new window port is installed (see photo).  TGHT will need to be ramped up slowly to make sure the new window can sustain the heat shine from the target - local check on the Evap is required to make sure it's safe to keep ramping up the heater.     

John Wong wrote:

Friday, July 31, 2015, 15:39 A Ta tube was coated with TaC.  The inner of the tube was filled with TaC solution and the excess was drained out to give a homogenous coating.  The outer layer of the tube was brushed with TaC.  The tube is installed in a target boat and wrapped with 3 layers of heat shields.   Chamber is currently pumped down and the target heater will be ramped up after the long weekend (Tue) A new window port is installed (see photo).  TGHT will need to be ramped up slowly to make sure the new window can sustain the heat shine from the target - local check on the Evap is required to make sure it's safe to keep ramping up the heater.

Tuesday, August 04, 2015, 11:26

HS water valves opened, no leaks detected.

IGP1 = 2.2e-7 Torr.

Tapped up manually to 30A.

IGP1 = 2.7e-7 Torr.

Initiating auto-ramp at 0.2A/min with a final value of 350A.

 Tuesday, August 04, 2015, 15:30

IGP1 = 2.8e-6 Torr.

TGHT = 79A.

Increasing ramping rate to 0.5A/min

 Wednesday, August 05, 2015, 15:25

EVAP2 reached 350A this morning, OMEGA = 1414C

Temperature measurements were taken using the FLUKE IR camera of the new window port to be used for the second OMEGA camera.

Measurements were taken of both the Cu seal on the inside of the window and in the centre of the window [the hottest point].

TGHT was ramped up at 2.0A/min from 1414C --> 1800C with auto ramp paused at each measurement reading taken.

See attachment for raw data.

TGHT remained at 500A/1800C for 4hrs and will be cooled down at a rate of 2.0A/min.

 Thursday, August 06, 2015, 15:32

Vented and opened today.

New window port passed inspection, max temperature reached = 32.4C

Coating on tube looks good, partial sintering. Internal sintered better than outside of tube.

See attached photos.

 Thursday, August 06, 2015, 15:36

The endcaps are stacked together with a punched out disc of graphite foil placed in between each endcap for separation so endcaps won't fuse together.

The end caps are further wrapped in a larger piece of graphite foil to hold together as a tube [same method used in elogID # 158]

There are two separate tubes in the target boat:

1) endcaps coated with TaC coating - never been sintered

2) previously sintered [but not fully] endcaps with a second coating done on the one side of each endcap

The boat is wrapped with 3-layers of Ta heatshields.

Chamber is currently being pumped down.

 Friday, August 07, 2015, 08:45

HS water valves opened, no leaks detected.

IGP1 = 3.6e-7 Torr.

Tapped up manually to 30A.

 Friday, August 07, 2015, 11:23

IGP1 = 2.2e-6 Torr.

Vacuum stable.

Initiating auto-ramp at 0.2A/min with a final setpoint of 480A.

Will ramp up over the weekend, confirm temperature readings on monday and tap up to final desired temperature of 1800C manually.

 Friday, August 07, 2015, 13:04

Vacuum climbed quite fast.

IGP1 = 6.3e-6 Torr.

Stopped auto-ramp to allow vacuum to settle.

Waited ~1hr.

IGP1 = 4.3e-6 Torr.

Re-initiating auto-ramp.

 Monday, August 10, 2015, 09:22

TGHT reached 480A, 8.2V on the weekend.

OMEGA = 1708C

IGP1 = 3.8e-7 Torr.

Tapped up manually to 1803C, 520A, 9.0V

IGP1 = 5.9e-7 Torr.

 Monday, August 10, 2015, 14:50

EVAP2 remained at 1800C for 4.5hours.

Internal temperature taken at new window port read 1800C using the mikron.

Initiating auto-cool at 2.0A/min.

 Tuesday, August 11, 2015, 09:23

Vented in air and opened up this morning.

The following observations were noted:

1) single round sintered endcaps:

-Batch of green endcaps, single round of sintering look good. fully sintered.

-however when applying a scratch test, excess TaC scrapes off.

[see single round sintering photos]

-A few endcaps almost heated too long and started to appear brittle/ further crystallization on inside of endcap - the side that did not have a second coating applied.

-Outside of endcap looks good/ fully sintered - the side that had a second round of TaC coating

-further tests confirm this batch should still be okay to use

[see round2 batch photos]

Tuesday, August 18, 2015, 15:53

Target consists of 505 discs.

Total packed length 3.4cm.

Total mass 75.2772g.

Re foil inserted.

3x Ta Heat shields.

No endcaps inserted.

Chamber currently pumping down.

TBHT will be ramped up to 230A at 1.0A/min.

TGHT will be ramped up to 1800C, auto ramp to 600A at 2.0A/min [estimated final value of 720A according to elog ID 184]

*Note: Turbo Pump is on low speed

 Wednesday, August 19, 2015, 10:15

IGP1 = 8.3e-7 Torr.

Tapped up manually to 35A.

Initiating auto-ramp.

Wednesday, August 19, 2015, 15:55  

IGP1 = 3.3e-6 Torr.

TBHT reached max setpoint of 230A

TGHT reached max setpoint of 600A

OMEGA = 1554C

Increasing final setpoint of TGHT to 700A and re-initiating auto-ramp.

Laura Lambert wrote:

Tuesday, August 18, 2015, 15:53 Target consists of 505 discs. Total packed length 3.4cm. Total mass 75.2772g. Re foil inserted. 3x Ta Heat shields. No endcaps inserted. Chamber currently pumping down. TBHT will be ramped up to 230A at 1.0A/min. TGHT will be ramped up to 1800C, auto ramp to 600A at 2.0A/min [estimated final value of 720A according to elog ID 184] *Note: Turbo Pump is on low speed  Wednesday, August 19, 2015, 10:15 IGP1 = 8.3e-7 Torr. Tapped up manually to 35A. Initiating auto-ramp. Wednesday, August 19, 2015, 15:55   IGP1 = 3.3e-6 Torr. TBHT reached max setpoint of 230A TGHT reached max setpoint of 600A OMEGA = 1554C Increasing final setpoint of TGHT to 700A and re-initiating auto-ramp.

 Wednesday, August 19, 2015, 17:13

TGHT reached to 700A/10.5V, direct voltage at 5.2V, and temp measured at both ends at 1755C.  Vac is coming down from 4.2e-6 Torr. 

Stepping up TGHT to reach 1800C

Wednesday, August 19, 2015, 17:22

Increased TGHT to 722A/11.3V (direct voltage at 5.48V) to reach 1800C (consistant with the heating curve as for the previous HPTa target, elog 184)

Will continue to condition the target at this temperature for overnight. 

Cooling down can be initiated tomorrow morning at 2A/min --- Please measure the target temperature from the new window port before cooling it down.

John Wong wrote:

Laura Lambert wrote: Tuesday, August 18, 2015, 15:53 Target consists of 505 discs. Total packed length 3.4cm. Total mass 75.2772g. Re foil inserted. 3x Ta Heat shields. No endcaps inserted. Chamber currently pumping down. TBHT will be ramped up to 230A at 1.0A/min. TGHT will be ramped up to 1800C, auto ramp to 600A at 2.0A/min [estimated final value of 720A according to elog ID 184] *Note: Turbo Pump is on low speed  Wednesday, August 19, 2015, 10:15 IGP1 = 8.3e-7 Torr. Tapped up manually to 35A. Initiating auto-ramp. Wednesday, August 19, 2015, 15:55   IGP1 = 3.3e-6 Torr. TBHT reached max setpoint of 230A TGHT reached max setpoint of 600A OMEGA = 1554C Increasing final setpoint of TGHT to 700A and re-initiating auto-ramp.    Wednesday, August 19, 2015, 17:13 TGHT reached to 700A/10.5V, direct voltage at 5.2V, and temp measured at both ends at 1755C.  Vac is coming down from 4.2e-6 Torr.  Stepping up TGHT to reach 1800C Wednesday, August 19, 2015, 17:22 Increased TGHT to 722A/11.3V (direct voltage at 5.48V) to reach 1800C (consistant with the heating curve as for the previous HPTa target, elog 184) Will continue to condition the target at this temperature for overnight.  Cooling down can be initiated tomorrow morning at 2A/min --- Please measure the target temperature from the new window port before cooling it down.

 Thursday, August 20, 2015, 08:27

OMEGA = 1830C

Internal temperature using Mikron taken from the second 'new' view port: Hottest point on target leg = 2250C; hottest point on target material discs inside container = 1830C.

IGP1 = 1.5e-6 Torr.

EVAP2 has been sitting at max setpoints for ~15hours.

Initiated auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

Laura Lambert wrote:

John Wong wrote: Laura Lambert wrote: Tuesday, August 18, 2015, 15:53 Target consists of 505 discs. Total packed length 3.4cm. Total mass 75.2772g. Re foil inserted. 3x Ta Heat shields. No endcaps inserted. Chamber currently pumping down. TBHT will be ramped up to 230A at 1.0A/min. TGHT will be ramped up to 1800C, auto ramp to 600A at 2.0A/min [estimated final value of 720A according to elog ID 184] *Note: Turbo Pump is on low speed  Wednesday, August 19, 2015, 10:15 IGP1 = 8.3e-7 Torr. Tapped up manually to 35A. Initiating auto-ramp. Wednesday, August 19, 2015, 15:55   IGP1 = 3.3e-6 Torr. TBHT reached max setpoint of 230A TGHT reached max setpoint of 600A OMEGA = 1554C Increasing final setpoint of TGHT to 700A and re-initiating auto-ramp.    Wednesday, August 19, 2015, 17:13 TGHT reached to 700A/10.5V, direct voltage at 5.2V, and temp measured at both ends at 1755C.  Vac is coming down from 4.2e-6 Torr.  Stepping up TGHT to reach 1800C Wednesday, August 19, 2015, 17:22 Increased TGHT to 722A/11.3V (direct voltage at 5.48V) to reach 1800C (consistant with the heating curve as for the previous HPTa target, elog 184) Will continue to condition the target at this temperature for overnight.  Cooling down can be initiated tomorrow morning at 2A/min --- Please measure the target temperature from the new window port before cooling it down.    Thursday, August 20, 2015, 08:27 OMEGA = 1830C Internal temperature using Mikron taken from the second 'new' view port: Hottest point on target leg = 2250C; hottest point on target material discs inside container = 1830C. IGP1 = 1.5e-6 Torr. EVAP2 has been sitting at max setpoints for ~15hours. Initiated auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Thursday, August 20, 2015, 17:14

Target was removed the the evaporator and inspected.  It looks good! 

Ta-heat shields are removed. 

End caps are inserted but need to be expended.

Ready for assembly.

 Monday, August 24, 2015, 12:54

The turbo pump was found to be faulty.  The pump couldn't get on full speed and eventually timed out.  Vacuum group inspected the pump and it is time for a service.  

A new pump has been installed.  Leak  check was performed and no leaks were detected.  

Pump is now fully operational. 

Back in business…. 

 Tuesday, August 25, 2015, 11:50

Container coated with TaC using new method: Ends tapped off,  with liquid poured in and swirled around entire container, then poured back out - 'flushing technique'

Container is wrapped with 3 x Ta heat shields, not incl center block.

Loaded into EVAP2 and currently pumping down.

 Tuesday, August 25, 2015, 13:52

IGP1 = 2.2e-6 Torr.

HS water valves opened.

No leaks detected.

Tapped up manually to 35A.

Vacuum stable.

Initiated auto ramp at 0.2A/min and 0.1A/min for the TGHT and TBHT respectively.

Final setpoints for TGHT = 720A and TBHT = 230A, with final desired temp of 1800C

 Wednesday, August 26, 2015, 09:56

IGP1 = 8.8e-7 Torr.

TGHT = 260A, 3.0V

TBHT = 145A, 1.8V

Increasing ramping rate to 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.

 Wednesday, August 26, 2015, 14:15

IGP1 = 3.5e-6 Torr.

TGHT = 720A, 11.3V

TBHT = 230A, 3.2V

DV = 5.48V

OMEGA RS [right side-old port] = 1745C

OMEGA LS [left side-new port] = 1880C

Tapping up manually to achieve 1800C on OMEGA RS

 Wednesday, August 26, 2015, 14:44

IGP1 = 3.7e-6 Torr.

TGHT = 748A, 11.9V

DV = 5.78V

OMEGA RS = 1803C

OMEGA LS = 1935C

Thursday, August 27, 2015, 07:31

 Remained at max setpoints for ~17hrs.

IGP1 = 1.3e-6 Torr.

DV = 5.79V

OMEGA RS = 1862 [this reading may not be correct due to the laser being moved at max setpoint - this temperature reading may be taken from a different location then the last reading]

OMEGA LS = 1955

Initiating auto-cool at 2.0A/min and 1.0A/min for the TGHT and TBHT respectively.