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Message ID: 235     Entry time: Thursday, August 06, 2015, 15:45
Author: Laura Lambert 
Target Material: Endcaps 
Target Oven W.O#:  
Source: TARGET BOAT 
Status: Done 
Subject: Sintering TaC coating on Ta endcaps 

 Thursday, August 06, 2015, 15:36

The endcaps are stacked together with a punched out disc of graphite foil placed in between each endcap for separation so endcaps won't fuse together.

The end caps are further wrapped in a larger piece of graphite foil to hold together as a tube [same method used in elogID # 158]

There are two separate tubes in the target boat:

1) endcaps coated with TaC coating - never been sintered

2) previously sintered [but not fully] endcaps with a second coating done on the one side of each endcap

The boat is wrapped with 3-layers of Ta heatshields.

Chamber is currently being pumped down.


 Friday, August 07, 2015, 08:45

HS water valves opened, no leaks detected.

IGP1 = 3.6e-7 Torr.

Tapped up manually to 30A.


 Friday, August 07, 2015, 11:23

IGP1 = 2.2e-6 Torr.

Vacuum stable.

Initiating auto-ramp at 0.2A/min with a final setpoint of 480A.

Will ramp up over the weekend, confirm temperature readings on monday and tap up to final desired temperature of 1800C manually.


 Friday, August 07, 2015, 13:04

Vacuum climbed quite fast.

IGP1 = 6.3e-6 Torr.

Stopped auto-ramp to allow vacuum to settle.

Waited ~1hr.

IGP1 = 4.3e-6 Torr.

Re-initiating auto-ramp.


 Monday, August 10, 2015, 09:22

TGHT reached 480A, 8.2V on the weekend.

OMEGA = 1708C

IGP1 = 3.8e-7 Torr.

Tapped up manually to 1803C, 520A, 9.0V

IGP1 = 5.9e-7 Torr.


 Monday, August 10, 2015, 14:50

EVAP2 remained at 1800C for 4.5hours.

Internal temperature taken at new window port read 1800C using the mikron.

Initiating auto-cool at 2.0A/min.


 Tuesday, August 11, 2015, 09:23

Vented in air and opened up this morning.

The following observations were noted:

1) single round sintered endcaps:

-Batch of green endcaps, single round of sintering look good. fully sintered.

-however when applying a scratch test, excess TaC scrapes off.

[see single round sintering photos]

2) Re-sintering of batch from july 14th
-Outside of endcap [concave side] was re-coated, Inside of endcap had good first coating - therefore no second coating applied [see photos from elog ID#230]

-A few endcaps almost heated too long and started to appear brittle/ further crystallization on inside of endcap - the side that did not have a second coating applied.

-Outside of endcap looks good/ fully sintered - the side that had a second round of TaC coating

-further tests confirm this batch should still be okay to use

[see round2 batch photos]


 

 

Attachment 1: round2_july_batch_(1).jpg  3.357 MB  Uploaded Tuesday, August 11, 2015, 15:27  | Show | Hide all
Attachment 2: round2_july_batch_(2).jpg  3.081 MB  Uploaded Tuesday, August 11, 2015, 15:27  | Show | Hide all
Attachment 3: round2_july_batch_(3).jpg  2.942 MB  Uploaded Tuesday, August 11, 2015, 15:28  | Show | Hide all
Attachment 4: single_round_sintering_(1).jpg  3.466 MB  Uploaded Tuesday, August 11, 2015, 15:28  | Show | Hide all
Attachment 5: single_round_sintering_(2).jpg  2.853 MB  Uploaded Tuesday, August 11, 2015, 15:29  | Show | Hide all
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