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  Evaporator_2, Page 26 of 35  Not logged in ELOG logo
Entry  Friday, August 12, 2016, 11:08, Laura Lambert, , , , Maintenance, NEW PUMP FOR GLOVE BOX 

Wednesday, August 03, 2016, 16:16

Tues July 26th had some problems with the transfer chamber

Transfer chamber was not going below -20in pressure, when usually it will drop all the way to -30in

To by pass and put the uranium target into the glove box, the transfer chamber was flushed 10x - when opened, no change in H2O and O2 in glove box; therefore, 'bypass' worked.

Pump removed and tested by vacuum group - showed no reading on gauge when being tested, how was it even pumping?

New pump installed July 27th.

New pump = bigger/ faster/ quieter 


 

Entry  Tuesday, February 28, 2012, 11:00, John Wong, Empty, Test oven , LP-SIS, Done, Measuring temperatures, currents & voltages Evap_2_thermocouple.jpg

 Tuesday, February 28, 2012, 10:36

Two thermocouples were inserted through the left side of the copper heat shield, see attachment #1.  One thermocouple is attached to the target tube with a Ta-wire, and the other is attached to the back block.

Data gathering: 

1.  Target heater (IEVAP2:TGHT) setpoint current/voltage  

2.  Target heater (IEVAP2:TGHT) readback current/voltage

4.  Tube heater (IEVAP2:TBHT) setpoint current/voltage

3.  Thermocouples voltages & controls' readback (IEVAP2:TCM) 


 

 

Entry  Thursday, November 25, 2021, 14:00, Aaron Schmidt, , , , , Lower insulator replaced 

 The Helicoil had mostly pulled out of the old one.

Thursday, November 25, 2021, 13:58: Insulator replaced. EVAP 2 is ready for use with ISAC targets.

Entry  Monday, December 11, 2017, 14:22, Laura Lambert, , , , Maintenance, Interlock limits updated to 500mTorr 

 Monday, December 11, 2017, 14:21

Dave updated evap2 interlock limits to 500mTorr for TGHT and TBHT on friday


 

Entry  Friday, July 31, 2015, 15:10, John Wong, , , , Maintenance, Installed leftside port 

Friday, July 31, 2015, 15:09

The left side port was installed on the evaporator #2.  Leak check was performed and no leak was detected. 


 

Entry  Tuesday, May 15, 2012, 14:00, John Wong, , , , Maintenance, Installed a new stainless metal heat shield Evaporator#2_broken_insulator.pdfEvaporator#2_upgrade_.pdf

 Tuesday, May 15, 2012, 13:45

It was discovered that one of the insulators that supported the target module broke apart (see Attachment#1).  This might be caused by the heat from the target legs that reflected back from the base to the insulators.  The burnt marks are the evidence.  

A stainless metal sheet is used as the heat shield  (see Attachment #2). 


 

Entry  Thursday, June 18, 2015, 11:39, Rick Maharaj, , , , , Installation of Extraction Electrode Insulator - New Material 

Tuesday June 16, 2015

An Extraction Insulator ITD0381 made from a different grade of AiN was installed in Evaporator 2 for testing purposes. The sub assembly included the SIS Restraint Housing ITD0389, New Extraction Insulator ITD0381, Repeller Electrode ITD0377, Extraction Electrode ITD0374 with fingerstock mounted.

The standoff insulator ITD0400 was found to be swelled up and broken. It was replaced with and glazed alumina insulator.

The tube heater Insulator ITD0342 - central support helicoil was repaired.

Entry  Wednesday, August 12, 2020, 08:58, Aaron Schmidt, , , , In progress, Install Flex line HS 

Flex line HS installed. New SS gaskets. 

Wednesday, August 12, 2020, 08:56: Roughing (Check).

Wednesday, August 12, 2020, 09:17: Ready for turbo pump.

Wednesday, August 12, 2020, 09:20: BP1 Off. Venting. 

Entry  Monday, February 06, 2017, 11:17, Anders Mjos, , , , Problems resolved, IOC restart after power outagae 

 Dave Morris did a remote restart of the IOC after the outage. Turbo pump started.

Entry  Tuesday, August 01, 2017, 15:34, Laura Lambert, , , , Problems, IGP1 mis-communicating with EPICS - PLC problem? evap2_trip_7.31.2017.JPG

Monday, July 31, 2017, 15:24

Turned on BV and TP this afternoon.

Started ramping down, ~1min after turned on both tripped off.

Vacuum box turned red.

IGP1 appears yellow but still registering a vacuum.

TP interlocks: requires IEVAP2:IGP1 < 500mTorr but IGP1 = 6mTorr when tripped off.

Should have been satisfied and therefore not tripped but IGP1 not communicating?

Nothing wrong with ion gauge in person, vacuum good on direct read out.

When attempting 'Global Reset', nothing would reset - vacuum box remained red etc.

See screenshot attached of errors.


 Tuesday, August 01, 2017, 15:31

Had kept BP, PV and RV overnight.

This morning vacuum fine, everything had reset except "IEVAP2:TP on" under device notes for IEVAP2:TP remained red.

Turned on BV and TP, once turbo pump registered on, red wording went away.

Currently pumping down - everything looks fine now.

Still unsure of reason for these errors...


 Friday, August 04, 2017, 10:55

Happened again last night at ~5:45 while evaps at ~420A - see elog i.d. 383 for photos and details.


 

Entry  Wednesday, October 07, 2020, 12:25, Aaron Schmidt, , , , In progress, IEVAP2:TP1 Swap out. 

 Wednesday, October 07, 2020

TP1 was not spinning up past 4krpm. Stalling & tripping out. Examined with Vacuum group, appears to be starting to seize. Exchange turbo pump.

Serial# 500937

Wednesday, October 07, 2020, 12:25: TP1 Exchanged. 

Wednesday, October 07, 2020, 12:38: Roughing. 

Wednesday, October 07, 2020, 13:55: Soft start initiated. Steps up krpm every 5 min. 10 steps.

Wednesday, October 07, 2020, 13:22 @ 24 krpm.  

Wednesday, October 07, 2020, 13:42: TP1 at speed. 38 krpm. 

Wednesday, October 07, 2020, 13:45: TP1 off. Soft start function off. Remote start configuration initiated. TP1 on. OK. 

Entry  Thursday, March 01, 2012, 14:42, John Wong, , , , , IEVAP2:TGHT/TBHT max current setpoint issue TGHT_TBHT_setpoints.JPG

Thursday, March 01, 2012, 14:35

Both the IEVAP2:TBHT and IEVAP2:TGHT maximum current setpoints on the vacuum page (see page: /edl/ievap2_vacuum1.edl) are wrong. 

For IEVAP2:TGHT, the maximum current setpoint should be 1500A (see page: /edl/ievap2tghtcp.edl), not 1000A. 

For IEVAP2:TBHT, the maximum current setpoint should be 500A (see page: /edl/ievap2tbhtcp.edl), not 300A. 

See attachement#1 for grabscreen. 

Fault: 5853


 

 

Entry  Thursday, April 20, 2017, 12:45, John Wong, np-SiC, , TARGET BOAT, In progress, Higher Temp Treament: B3-92Mpa pellets  B3_PAN_pellets_1800c.JPG

Thursday, April 20, 2017, 12:38

3 samples are loaded into the Ta boat and wrapped with heat shield (1 long piece, 3 rounds):  2x of B3-92Mpa pellets and 10% pure PAN pellet as control.  See lab book page 32 for more details.

The B3-92Mpa pellets were previously heated to 1550C (TGHT 400A/6.94V), see elog#351

Attempting to heat samples up to 1800C to determine the weight loss and shrinkage. 

Est. TGHT 480A.

OK to auto ramp to 400A at 1A/min.  Check for coating on the window. 

Chamber is currently being pumped down.


 Thursday, April 20, 2017, 14:28

Pressure 3.14e-6 Torr.  Auto ramp TGHT at 1A/min to reach 400A. 


 Friday, April 21, 2017, 10:56

TGHT at 400A/6.75V, temp at 1475C (75C/0.19V lower). 

Tapping up TGHT


 Friday, April 21, 2017, 12:32

TGHT ramped up to 530A/9.85V, temp at 1800C. 


 Friday, April 21, 2017, 15:38

TGHT dropped slightly, no coating on windows. 

Checked with Mikron, agreed with the dropped temp. 

Tapped up TGHt to 545A/10.1V to reach 1800C.  Will keep at that temp for several days.


 Wednesday, April 26, 2017, 17:06

Samples have been heated at 1800C (-25C) for 7 days now (see attachment for archiver). 

Cooling down TGHT at 1A/min.


 

Entry  Tuesday, January 22, 2013, 16:14, John Wong, , , LP-SIS, Done, Heating RFQ components & measuring temperatures 2169.jpgautorampingup_800.PNG

 Tuesday, January 22, 2013, 12:38

This is to test the newly developed RFQ target to be commissioned this year.  The purpose of this test is to see how well the RFQ components can sustain the high temperature.  One thermocouple is connected inside the target and the other is connect outside of the Cu heat-shield.  RGA will be running to analyze the gasses. 

TGHT will be auto-ramped up at the rate of 5A/20min to max current at 1000A.  

More info later... 

 



Wednesday, February 06, 2013, 16:11 

Heat testing Test#1 complete.  Data acquisition in progress....  The test was successful. 

Re-heating Test#2 is in progress.  This time, with a new re-design target container (less black block mass).  Two thermocouples are connected:  One on the back block and the other inside the RFQ components.  

The TGHT current will go up to at least 580A and the gasses will be monitored with the RGA. Ramping rate:  0.5A/min.  Set final current at 400A for now. 

TBHT will remain off at this point until we can know the temperature when TGHT is up to 580A.  


 Thursday, February 07, 2013, 11:39

TGHT reached to 400A/6.30V. 

Back block temperature measured at 18.307mV = 1003 C. 

RFQ component temperature measured at  = 143 C.

TGHT will be ramped up to 580A. 

Continue to monitor...


 Saturday, February 09, 2013, 09:40

TGHT at 580A, TBHT at 271A (setpoint).  Seeing CO2 gassing out.  Ramped down TBHT to zero A and continue to monitor.


Tuesday, February 12, 2013, 16:39  

TGHT heated up to 580A and remained at that current over the long weekend.  

The thermocouple on the back block was reading wrong because the wires away from the tip were fused to the container at high current.  (see attachment #1) 

TBHT was ramped up to 300A and then lower to 280A; mass 32 (CH3OH), and 44 (CO2) were detected.  This is unusual at 580A = 1200C. 

Both TBHT and TGHT were ramped down to zero and the outgassing of these molecules continue to detect on the RGA. (see attachment #2).  Suspect of these gasses from the Cu heat-shield or the thermocouple SiO insulator.

For complete process on screenshots, see my dropbox.

Next:  Coat this container with TaC and use for the SiC target.


 

Entry  Thursday, May 19, 2016, 14:38, John Wong, SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) target discs  

The purpose of this experiment is to determined the limiting operating temperature for Beta-SiC.  To do so, samples will be heated in sequence to observe any volatile Si coated on the window.  The coating is observed above 1400C for the conventional SiC (mixuture of alpha and beta) and this coating leads to HV shorting problem. 


Thursday, May 19, 2016, 14:26

Beta-SiC (size ~1um) slurry was prepared and casted on a graphite foil. 

Discs are cut into D-shape

Average thickness (including graphite foil) = 0.349mm

Graphite foil = 0.13mm

Actual SiC thickness = 0.219mm (close to normal SiC thickness)

Samples are loaded into a target boat.

Total discs = 120

Total mass = 14.3507g


Thursday, May 19, 2016, 14:32

Omega slope set to = 1.04

Heat-treatment #1: 1400C


 Thursday, May 19, 2016, 17:04

TGHT ramping up to 250A at 0.5A/min


 

    Reply  Friday, May 20, 2016, 08:54, Laura Lambert, SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) target discs  

John Wong wrote:

The purpose of this experiment is to determined the limiting operating temperature for Beta-SiC.  To do so, samples will be heated in sequence to observe any volatile Si coated on the window.  The coating is observed above 1400C for the conventional SiC (mixuture of alpha and beta) and this coating leads to HV shorting problem. 


Thursday, May 19, 2016, 14:26

Beta-SiC (size ~1um) slurry was prepared and casted on a graphite foil. 

Discs are cut into D-shape

Average thickness (including graphite foil) = 0.349mm

Graphite foil = 0.13mm

Actual SiC thickness = 0.219mm (close to normal SiC thickness)

Samples are loaded into a target boat.

Total discs = 120

Total mass = 14.3507g


Thursday, May 19, 2016, 14:32

Omega slope set to = 1.04

Heat-treatment #1: 1400C


 Thursday, May 19, 2016, 17:04

TGHT ramping up to 250A at 0.5A/min


 

 Friday, May 20, 2016, 08:53

IGP1 = 9.2e-6 Torr.

Increasing ramping rate to 1.0A/min up to 250A


 Friday, May 20, 2016, 09:17

IGP1 = 2.1e-5 Torr

TGHT = 215A, 3.1V

OMEGA = 1035C

Stopping auto-ramp and tapping up manually...


 Friday, May 20, 2016, 12:26

OMEGA slope changed to 1.04

OMEGA reached ~1430C and kept there for ~1hr.

no change. no coating on window observed

tapped up manually to OMEGA =1500C

TGHT = 350A, 5.8V


 Friday, May 20, 2016, 14:17

Not much change to window.

Might be beginning of light dusting, hard to tell.

Will be better observed after longer period of time at 1500C

Will remain at 1500C over weekend.


 

    Reply  Tuesday, May 24, 2016, 11:18, John Wong, SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) target discs  

Laura Lambert wrote:

John Wong wrote:

The purpose of this experiment is to determined the limiting operating temperature for Beta-SiC.  To do so, samples will be heated in sequence to observe any volatile Si coated on the window.  The coating is observed above 1400C for the conventional SiC (mixuture of alpha and beta) and this coating leads to HV shorting problem. 


Thursday, May 19, 2016, 14:26

Beta-SiC (size ~1um) slurry was prepared and casted on a graphite foil. 

Discs are cut into D-shape

Average thickness (including graphite foil) = 0.349mm

Graphite foil = 0.13mm

Actual SiC thickness = 0.219mm (close to normal SiC thickness)

Samples are loaded into a target boat.

Total discs = 120

Total mass = 14.3507g


Thursday, May 19, 2016, 14:32

Omega slope set to = 1.04

Heat-treatment #1: 1400C


 Thursday, May 19, 2016, 17:04

TGHT ramping up to 250A at 0.5A/min


 

 Friday, May 20, 2016, 08:53

IGP1 = 9.2e-6 Torr.

Increasing ramping rate to 1.0A/min up to 250A


 Friday, May 20, 2016, 09:17

IGP1 = 2.1e-5 Torr

TGHT = 215A, 3.1V

OMEGA = 1035C

Stopping auto-ramp and tapping up manually...


 Friday, May 20, 2016, 12:26

OMEGA slope changed to 1.04

OMEGA reached ~1430C and kept there for ~1hr.

no change. no coating on window observed

tapped up manually to OMEGA =1500C

TGHT = 350A, 5.8V


 Friday, May 20, 2016, 14:17

Not much change to window.

Might be beginning of light dusting, hard to tell.

Will be better observed after longer period of time at 1500C

Will remain at 1500C over weekend.


 

 Tuesday, May 24, 2016, 11:15

Sample has been heated over the long weekend.  Temp dropped to 1400C.  TGHT at 350A/5.78V.  Vac at 1.5e-7 Torr.

It is hard to tell if there is any coating on the window.  Will increase temperature to 1800C


 Tuesday, May 24, 2016, 11:43

Temp at 1620C. TGHT at 440A/7.7V. 

At this temperature, the coating would have been seen for the conventional SiC target material.  But, no much of change on the window since the TGHT was tapped up from 1400C.

Continue to increase TGHT to reach 1800C


 Tuesday, May 24, 2016, 11:58

Temp at 1680C/TGHT 470A/8.4C - a very light film on the window was observed.  Not sure if this film was left from previous processes; it is just that the target container is getting very bright and hard to see.


 Tuesday, May 24, 2016, 12:15

TGHT at 510A/9.16V - Observed coating on window.  Omega got interfered, therefore temp is unknown.  But it was read at ~1720C before the window was getting coated and temp started to dropped.

Will leave at this stage for now...


 Tuesday, May 24, 2016, 16:57

Window is fully coated.  Based on the heating curve, at 500A, the temp should be at ~1900C (wrapped with a layer of heat shield).  Temperature reader dropped to1340C due to the coating interference. 

Cooling down TGHT at 2A/min. And will exam the materials tomorrow... 


 

Entry  Tuesday, November 15, 2016, 16:51, John Wong, np-SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

    Reply  Thursday, November 17, 2016, 11:15, Laura Lambert, np-SiC, , TARGET BOAT, In progress, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

John Wong wrote:

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

 Thursday, November 17, 2016, 11:13

TGHT = 400A, 6.73V

IGP1 = 8.2e-7 Torr

OMEGA = 1385C

MIKRON = 1389C

Tapping up manually to 1500C or a max setpoint of 450A


Thursday, November 17, 2016, 11:56

TGHT = 450A, 7.85V

IGP1 = 1.7e-6 Torr

OMEGA = 1502C

MIKRON = 1510C


 Friday, November 18, 2016, 10:08

IGP1 = 5.3e-7 Torr

TGHT = 450A, 7.9V

OMEGA = 1510C

MIKRON = 1515C

Evap2 has remained at max setpoints for 23hrs.

Initiating auto-cool at 2.0A/min


 

    Reply  Friday, November 18, 2016, 17:28, John Wong, np-SiC, , TARGET BOAT, Done, Heat-treatment: Beta-SiC (1um) fiber mats - SAMPLE ID: A1 

Laura Lambert wrote:

John Wong wrote:

Tuesday, November 15, 2016, 16:48

Three samples were prepared  (see my logbook#1 page 3, preparing for carbonization).

One layer of Ta foil was used to wrap around the target boat. 

Chamber is currently being pumped down


 Wednesday, November 16, 2016, 11:04

Ramping up TGHT at 2A/min, set at 350A.

Desired temperature, ~1530C (similar heating condition as raw npSiC heat treatment, elog ID335)


 Thursday, November 17, 2016, 10:09

TGHT reached to 350A/5.80V, stayed for over 20 hours.  Temp measured at 1276 C (Mikon) and 1270 (Omega), vac at 6.07e-7 Torr. 

Stepping up TGHT to reach the desired temp.


 

 Thursday, November 17, 2016, 11:13

TGHT = 400A, 6.73V

IGP1 = 8.2e-7 Torr

OMEGA = 1385C

MIKRON = 1389C

Tapping up manually to 1500C or a max setpoint of 450A


Thursday, November 17, 2016, 11:56

TGHT = 450A, 7.85V

IGP1 = 1.7e-6 Torr

OMEGA = 1502C

MIKRON = 1510C


 Friday, November 18, 2016, 10:08

IGP1 = 5.3e-7 Torr

TGHT = 450A, 7.9V

OMEGA = 1510C

MIKRON = 1515C

Evap2 has remained at max setpoints for 23hrs.

Initiating auto-cool at 2.0A/min


 

 Friday, November 18, 2016, 17:27

The heat treatment of the fiber mats is done. 

Analyzing steps...


 

ELOG V2.9.2-2455