Thu Jul 29 09:01:11 2004, Doug Preddy, Quench Recovery, switched to parallel cold
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Changed to series mode. |
Thu Jul 29 13:25:29 2004, Doug Preddy, Quench Recovery, start flow to power leads
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Sat Aug 7 22:37:04 2004, Willy Andersson, Quench Recovery, Compressor tripped off.
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Got a call at about 10:00 this morning, the whole system had tripped off.
No power bumps or other disturbances. When I arrived the only fault
indications were "ColdBox Trip" light on the compressor panel and on the
QRL panel the red "ColdBox" LED was ON. On the SULZER panel the
yellow "Cryostat Quench" light was ON. On the First Trip logger #1 and #15
LED's were ON. But no indication about what the actual fault was. Cooling
water OK, compressed air OK, compressor ventilation OK. Outside ambient
temperature was cooler than we had last week. BIG1 was off but when I
turned it back on the vacuum looked good but was slowly rising as the
solenoid warmed. I put the jumper on the vacuum controller. Prepared system
for re-start.
Started compressor. Started flow thru coldbox. Raised discharge pressure.
Started turbine flow. Didn't get any freezing but it seemed that T1 speed
wandered slowly +/-0.1k rev/sec when it got up to about 3.6k revs/sec, but
this only lasted for a second or two. Not sure if I was just seeing things.
Got turbines up to speed and started // warm return flow. Solenoid had been
running at 500 Amps and when it quenched and sat warming it had warmed to
about 40 K. Switched it to //cold return too soon and solenoid started to
warm slightly. Back to // warm return mode. Had to throttle flow thru
solenoid with warm return valves to get effective cooling. If had return
valves wide open TI121 would warm up too much. Discovered that if I
throttle the flow out of the solenoid slightly then TI121 would fall and
solenoid would start to cool. Less flow gave more cooling. Don't quite
understand that one. Switched to // cold return mode when solenoid temps
falling below 20K.
About 15:00 stable // cold return cooling. Going home for a while.
19:30 solenoid temps bottomed out at about 11K. Switch to series mode.
Something strange about the first trip detect. I reset it once and when I
checked it an hour or two later it showed a trip on #1 and #15 LED's even
though nothing had happened. Something must be causing false indications.
20:15 series cooling, solenoid temps at about 6K, LHe level rising slowly
at about 10%. Removed jumper on vacuum controller. |
Sat Aug 7 23:40:47 2004, Willy Andersson, Quench Recovery, Energizing solenoid
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23:39 Powerleads cold, LHe level over 40% and rising. Energizing solenoid
to 500 Amps, ramp rate 60. Checking compressor building then going home. |
Thu Sep 2 21:58:34 2004, Willy Andersson, Quench Recovery, Switch to series cooling
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Solenoid had tripped on powerlead overtemp at about 09:00 this morning.
Doug recovered the system to // cooling. I switched system to series
cooling at about 21:30. LHe level at about 10%. Buffer tank pressure is low
at about 13 psig. Letting LHe level build. Once LHe level rises to about
35% then I suggest starting flow to the powerleads by opening HIC142 fully
open. LHe level should continue to build but at a much slower rate. Once
power lead temps have bottomed out to cr_pl_neg < 9K and cr_pl_pos < 11 K
(check these values with archived data first) and are stable then can
energize solenoid. |
Fri Sep 3 01:28:43 2004, Doug Preddy, Quench Recovery, power up
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started flow to the power leads at 11:30. Cold and stable at 1:00am.
Energized solenoid at 1:30. |
Tue Nov 23 07:47:00 2004, Doug Preddy, Quench Recovery, Solenoid quench Nov 21
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Solenoid quenched Nov 21 due to alarge power bump. Everything tripped off
including vacuum and water pumps. Cold box vacuum was at 3.6e-1, so pumped
it out overnight.
Started compressor at 7:20. Started turbines at 7:40. |
Tue Nov 23 09:30:15 2004, Doug Preddy, Quench Recovery, started flow to solenoid
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Started flow to solenoid in parallel warm return. |
Tue Nov 23 11:35:44 2004, Doug Preddy, Quench Recovery, Another power bump
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Compressor tripped off again due to a power bump. Meson hall water off, so
vacuum pumps off again.
Pumps back on , vacuum pumps on, starting compressor. |
Tue Nov 23 15:10:06 2004, Doug Preddy, Quench Recovery, switched to parallel cold return mode
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Wed Nov 24 14:58:42 2004, Doug Preddy, Quench Recovery, today
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Came in this morning to find the helium return line to the buffer tank
frosted up. MV51 has been stuck open the whole time. That exlains the
cooldown rate and other problem. Cycled MV51 a few times and it now seems
closed. Switched back to parallel cold return this moring at 8:00. Rates
are much better. The E-log was also down this morning. |
Thu Nov 25 07:21:37 2004, Doug Preddy, Quench Recovery, started power lead flow
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Curtis switched to series mode last night at 7:00.
Startedflow to power leads at 7:00 this morning. |
Sun Nov 28 10:15:18 2004, Willy Andersson, Quench Recovery, Powerlead quench ?
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Got page very early this morning. Couldn't come in til 08:30. System was
in idle running mode and someone had reset the QRL panel so my guess is
that the solenoid tripped on powerlead overtemp. HIC142 was not fully open
and I suspect this is why powerleads heated up. Now in // cold return mode.
Solenoid temps down to 25K and slowly going down. Have HIC142 slightly open
to keep powerleads cool. Strongly recommend that when running HIC142 should
be fully open to try to reduce the probability of powerlead warmup. |
Wed Jun 1 23:48:02 2005, Doug Preddy, Quench Recovery, the first quench
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I recieved a call from ops at 22:00 tonight that the solenoid had alarmed.
I came in and found a cold box fault, with the compressor tripped off. I
was unable to restart the compressor. I cleared the cryostat quench and
compressor trips. The system looked as though it was ready to start. I
pushed the compressor "ON" button, but as soon as the main contactor
closed, the compressor tripped again. After a few trys and a bit of
searching, I tried resetting the compressor over-pressure switch. That
allowed me to restart the compressor. Once the high pressure comes up I'll
start flow to the turbines. |
Thu Jun 2 01:26:30 2005, Doug Preddy, Quench Recovery, started flow to solenoid
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See attached file for a screen grab of temps. |
Thu Jun 2 01:38:25 2005, Doug Preddy, Quench Recovery, strip tool plot
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This is a strip tool plot of the cooldown |
Thu Jun 2 09:16:40 2005, Doug Preddy, Quench Recovery, continuing to cool
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See screen grab |
Thu Jun 9 08:56:10 2005, Doug Preddy, Quench Recovery, system back on
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The compressor was restarted and the solenoid is cooling (sort of) in
parallel cold return. |
Thu Jun 9 21:41:25 2005, Willy Andersson, Quench Recovery, Trying to achieve stable cooling.
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From about 08:00 to 15:00
See Doug's previous entry for quench recovery details.
First the system had been set to // cold return mode because the solenoid
temps seemed low enough. Temps started to rise instead of cooling so system
was eventually set back to // warm return mode. With the system in // warm
return mode the solenoid was still warming instead of cooling. Solenoid
temps were rising to almost 50K and T1 shield heater was about 90%. T1
inlet temp was below 75K and falling even with shield heat set so high.
CV155 kept closed and // warm return flows were full flow. T1 brake valve
seemed way too open at about 0.8 (compared to previous runs).
15:00 to 19:00
Tried opening CV155, didn't seem to help much. Temps still trending
upwards. Decided to reduce flow to solenoid to see if the cold box would
cool down. Started reducing the // warm return outlet valves. TI121 began
to drop slowly. On graph plotting solenoid temps they started to trend
downwards. Weird. A reduced flow seemed to produce more cooling ? Don't
understand this but will continue. Flow temps returning from solenoid were
about the same temp as TI121, about 35 K. Switching to // cold return mode
to try to reduce TI121. Keeping CV155 as open as possible, just keeping
CV204 from closing completely. After switching to // cold return TI121
starts to slowly fall, T1 inlet temp rises over time so start to drop
shield heater setting. Solenoid temps now trending downwards. Cracked open
CV142 to get some flow going through powerleads. Raised compressor
discharge press to about 11.2 barA. Shield heater down over time to about
10%. Reduced CV155 down to the point where temps almost stop falling then
open cv155 just enogh to keep temps falling.
19:30 Solenoid temps down to about 28K. Letting system continue cooling
overnight.
Guessing the cause of the turbine overspeed quench was caused by
contamination entering the spinning turbine, causing rapid speed changes or
possibly the continued saga of the water damaged Jaquet turbine speed
tachometer giving random false trips. |
Tue Jun 14 20:53:19 2005, Doug Preddy, Quench Recovery, restarted refrigerator after power bump
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see bitmap for temps/pressures after presurrizing coldbox. Preparing to
start flow to turbines, then will start flow to solenoid in parallel warm
return. |